American Eagle SHD-66DD User manual

American Eagle, Inc.
740 N. State Street
PO Box 169
Garner, IA 50438
800-392-3015
Fax: [phone]
www.americaneagleacc.com
Safety • Operati n • Installati n • Maintenance
OWNER’SMANUAL
MODEL SHD-66DD
Last Revisio : 09/26/13
Subject to Cha ge without Notificatio .
© 2013 America Eagle.

ii AE SHD66DD Owner s Manual
AE Compressor anual Revisions
Date of Revision
August 2013
Description of Revision
Updated to ew style compressor
Section Revised
All Sectio s

I troductio 1
American Eagle Compressors are designed to
provide safe and dependable service for a
variety of operations. With proper use and
maintenance, American Eagle Compressors will
operate at peak performance for many years.
This manual contains information vital to the
safe use and efficient operation of this unit.
Following the information provided within this
manual can ensure the longevity of the
compressor. Carefully read and study the
operator’s manual before using the unit. Failure
to adhere to the instructions could result in
property damage or even serious bodily injury to
the operator or others close to the compressor.
A copy of this manual is provided with every
compressor and shall remain with the
compressor at all times. Information contained
within this manual does not cover all
maintenance, operating, or repair instructions
pertinent to all possible situations. This manual
is not binding. American Eagle reserves the
right to change, at any time, any or all of the
items, components, and parts deemed
Introduction
necessary for product improvement or
commercial/production purposes. This right is
kept with no requirement or obligation for
immediate mandatory updating of this manual.
This product manual is not intended as a
training manual for beginners or unskilled
operators. This manual offers guidelines for
correct and safe usage of the compressor,
maintenance, and troubleshooting. If more
information is required or technical assistance is
needed, please contact AE Technical Support.
Some sections of this manual contain
information pertaining to all American Eagle
manufactured compressors and may or may not
apply to your specific model.
If this manual becomes damaged, misplaced, or
unreadable at any point, or if you feel that any
part of this manual is unclear or incorrect,
please contact AE Technical Support at 800-
321-3741 or email at
[email protected]
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:

2AE SHD66DD Owner s Manual

Table of Co te ts 3
Table of Contents
Chapter 1: Safety .............................................................................5
Chapter 2: Specifications ...............................................................7
Chapter 3: Operation.......................................................................9
Head Unloading System .............................................................10
Chapter 4: aintenance ................................................................11
Chapter 5: Installation...................................................................13
Typical Hydraulic Circuit for Tandum (Two Part)
Pump with Multiple Components..............................................16
Typical Hydraulic Circuit for Single Stage
Pump with Multiple Components..............................................17
Typical Hydraulic Circuit for Compressor ...................................18
with Auxiliary Cooler .................................................................18
Chapter 6: Assembly Drawings ...................................................19
Compressor Assembly ................................................................19
Shroud Assembly ........................................................................20
Crankcase, Flywheel, Cylinders, & Centrifugal Unloader ...........21
Crankshaft, Rod, & Piston...........................................................22
Valve, Manifold, & Filter...............................................................23
Tubing Assembly .........................................................................24
Chapter 7: Replacement Parts .....................................................25
Chapter 8: Troubleshooting ........................................................27

4AE SHD66DD Owner s Manual

5Safety 5
The SHD-66DD Hydraulic Air Compressor will
provide safe and dependable service if operated
according to instructions. Read and understand
the safety precautions given in this manual and
on the decals attached to the shields. Failure to
do so can result in personal injury or equipment
damage.
Operators and maintenance personnel must
always comply with the safety precautions.
These precautions are given here for your
safety. Review them carefully before operating
the compressor and before performing
maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specific work area
and local safety regulations.
Precautions
Always wear safety equipment such as goggles,
ear plugs and head protection at all times when
operating the compressor.
Do not inspect or clean the compressor while
the hydraulic power source is connected.
Accidental engagement of the tool can cause
serious injury.
Before performing any maintenance on the
compressor, place a warning tag on the
hydraulic power source or disconnect the hoses
from the compressor motor to prevent
accidental startup of the compressor.
Always connect hoses to the compressor before
energizing the hydraulic power source. Be sure
all hose connections are tight, both air and
hydraulic.
Establish a training program for all operators to
ensure safe operation.
Do not operate the compressor unless
thoroughly trained or under the supervision of
an instructor.
Do not operate the compressor if it is damaged,
improperly adjusted or not completely or
properly assembled.
ever operate the compressor with any of the
guards removed.
Do not attempt to adjust or disable the
compressors air pressure relief valve. This
valve limits the air pressure to 175 PSI.
The surface of the air compressor and the
plumbing between the compressor and the
cooler may reach temperatures above 150
degrees. Touching these surfaces during
operation can cause burns.
The air taken in by the air compressor must be
free of flammable fumes and vapors.
Compressor speed should not exceed 1000
RPM.
Use and operate this air compressor only in full
compliance with all pertinent O.S.H.A.
requirements and all Federal, State and Local
codes or requirements.
This manual contains vital information for the safe use and efficient
operation of this unit. Carefully read the operators manual before
starting the unit. Failure to adhere to the instructions could result in
serious bodily injury or property damage.
Chapter 1: Safety

6AE SHD66DD Owner s Manual

Specifications 7
SHD-66DD Manual
• odel: Champion R30D
• Weight: 425 lbs. (dry)
• Cylinders: Four Cylinder(Two Stage)
• Delivery: 46 CF @ 175 PSI
• aximum Working Pressure: 175 PSI
• aximum Compressor Speed: 1000 RP
• Dimensions: (w/o reservoir) 33.5”L x 23.5”W x 25.5”H
(w/ reservoir) 48.5”L x 23.5”W x 25.5”H
• Electrical: 12 VDC
• Crankcase Oil Capacity: 4 Quart
• Oil Reservoir Capacity: 16 Gallons
• 18 GP Hydraulic System • 2200 PSI System Pressure
• 2700 PSI Pressure Relief Setting • 12 VDC Solenoid Control Valve
• All Steel Plumbing W/ JIC Fittings • 165 Sq. In., 300 BTU Cooler
• 861 CF , 12 Volt Cooler Fan • 6061 Aluminum anifold
• Direct Drive Coupling • Air Pressure Control Valve
Drive System Description
Compressor System Description
General Information
• Cast Iron Crankcase Casting • Tapered Roller ain Bearings
• Gasket-free Integrated Cylinder/Head • Heavy Ductile Iron Crankshaft
• Precision Balanced Flywheel • Pressure Relief Valves in interstage
and discharge
• Large Diameter Finned Inner Cooling Tubing • Splash Lubricated System
• Positive Acting Centrifugal Head Unloaders • Preset Pilot Control Valve
Chapter 2: Specifications

8AE SHD66DD Owner s Manual

Operation 9
General Information
To use the compressor, start the vehicle engine and
engage the hydraulic system. The compressor can
now be activated using the compressor switch. This
energizes the hydraulic solenoid sending oil to the
hydraulic drive motor and starts the compressor.
Through the air pressure switch and pilot valve, the
system will now function automatically. Once
engaged, adjust the engine speed control to ensure
that the compressor speed does not exceed 1000
RPM under load. Adjustment instructions are
provided with the speed control unit.
Air Pilot Valve Operation
(Head Unloading System)
When the hydraulic system is engaged the
compressor will pump air into the receiver until the
pressure reaches 175 psi. At this time the air pilot
valve senses the pressure in the receiver and
engages an intake valve hold-open mechanism.
The compressor will run free until the pressure in
the receiver falls below 145 psi and the air pressure
valve disengages the intake valve hold-open
mechanism to allow the compressor to pump air.
See head unloading system for detailed views and
adjustment instructions on the next page.
Hydraulic otor Bypass Circuit
The hydraulic motor is equipped with a bypass circuit
which protects the compressor from over speed.
When the compressor is pumping, all hydraulic oil
flows through the hydraulic motor. When the
compressor is running free, some oil is bypassed
around the hydraulic motor preventing the
compressor from speeding up until the engine speed
control disengages. The bypass circuit, in conjunction
with the engine speed control will cause the
compressor to turn very slowly when not pumping.
This is normal operation. When air is again required,
the engine speed control engages, the bypass circuit
closes and the compressor will operate at speed. The
bypass circuit is set at the factory, no adjustment is
necessary.
Operating Notes:
This reciprocating compressor must not be used for
breathing air. To do so will cause serious injury
whether air is supplied direct from the compressor
source or to breathing tanks for later use. Any and
all liabilities for damage or loss due to injuries, death
and/or property damage, including consequential
damages stemming from the use of this compressor
to supply breathing air will be disclaimed by the
manufacturer.
The use of this compressor as a booster pump
and/or to compress a medium other than
atmospheric air is strictly non-approved and can
result in equipment damage and/or injury. on-
approved uses will also void the warranty.
ever use plastic pipe or improperly rated metal
pipe. Improper piping materials can burst and cause
injury or property damage.
Before Start-Up
Inspect unit for any visible signs of damage.
Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American Eagle
synthetic compressor oil (P/ C0087) or an equivalent synthetic oil. Note: There may be oil left in the
crankcase from the factory bench test. Overfilling may cause the compressor to back blow oil.
Always check the oil level and fill to the designated marking on the dipstick before putting the unit
into service.
Check hoses (air and hydraulic) for weak or worn condition and make sure that all connections are secure.
Check the air intake filters on each head to make certain that they are clean and unobstructed. Dirty air
filters are a possible cause of reduced air output.
Each compressor is bench tested under load at the factory to ensure proper break-in and operation. While it
is not necessary to follow any break-in procedure, the following checks should be made before putting the
unit into service and periodically during use.
Chapter 3: Operation

10 AE SHD66DD Owner s Manual
Intake Valve
Hold-Open
Mechanism
(Route to Air Pilot Valve)
AC
D
B
Air Pilot Valve Adjustment
(See Air Pilot Valve Adjustment Detail)
High Pressure Adjustment: Proceed with the following
while the compressor is running.
1.) Loosen locknut (D) and back off several turns. Do
not turn differential adjuster (C).
2.) Check reading on the tank pressure gauge. Set the
compressor maximum pressure at 175 psi. Over
pressurizing compressor will cause damage and
void warranty. Turn threaded cap (A) clockwise to
increase pressure or counterclockwise to decrease
pressure.
3.) After pressure is set, tighten locknut (D). Be careful
not to move the threaded cap (A).
Differential Pressure Adjustment: Proceed with the
following while the compressor is running.
1.) Loosen locknut (B) and back off several turns.
2.) Check reading on the tank pressure gauge. Set the
pressure to 30 psi differential (unload at 175 psi,
reload at 145 psi). Turn nut (C) clockwise to
increase differential pressure or counterclockwise to
decrease differential pressure.
3.) After pressure is set, tighten locknut (B). Be careful
not to move nut (C)
Head Unloading System

Maintenance 11
The following table is a list of routine maintenance items, including service intervals. Service
intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends
that these service intervals be followed. Before performing any maintenance function “Lock Out” or
“Tag Out” all sources of power. Be sure all air pressure in unit is relieved. Failure to do so may
result in injury or equipment damage.
Under normal operating conditions, oil changes are required every 3 months. When operating in a
dirty environment, change the oil more frequently as your particular operating condition dictates.
General preventative maintenance includes maintaining proper fluid level in both systems and the
general cleanliness of the equipment. Proper fluids according to the specifications are required.
USE AE SYNTHETIC CO PRESSOR OIL P/N C0087.
CO PRESSOR CRANKCASE CAPACITY IS 4 QUARTS.
Service Intervals
aintenance operation Daily Weekly onthly Hourly
Drain air tanks
Check crankcase oil level
Check fittings and airlines
Check hydraulic fluid level
Inspect and clean air intake filters
Clean and operate safety valves
Clean cooling fins on radiator
Inspect check valve
Inspect and clean compressor valves 6
Replace hydraulic filter 6
Replace air filters 3
Tighten all fittings and fasteners 3
Check all electrical connections 3
Inspect and clean air check valve 250
CHANGE CRANKCASE OIL (see footnote below)
Chapter 4: aintenance

12 AE SHD66DD Owner s Manual

Installation 13
Pump Assembly:
The pump assembly may either be installed
directly on the PTO or as an optional method,
may be driven by a driveline from the PTO.
Pump manufacturers provide specific installation
information for their products and should be
consulted if questions arise.
PTO Assembly:
Check with the PTO manufactures
representative for specific instructions regarding
your particular make, model, and year of vehicle.
As some trucks may require modification of the
transmission cross member and the exhaust
system, the manufacturer’s instructions should
be followed to insure proper installation of the
PTO.
Compressor Assembly:
Prepare the mounting location of the compressor
by locating and drilling four (4) holes, 9/16”
diameter as per the mounting pattern of the air
compressor base. Using four (4) 1/2” x 1.50”
GR-5 cap screws, 1/2” flat washer, and 1/2”
nyloc nut, secure the compressor in place. The
compressor is air cooled, and must have a clean
supply of cooling air to the fan with minimum
restrictions. Adequate space must be provided
for proper circulation of air.
Electric speed control:
An optional electric or electronic speed control
must be used to maintain proper operating
speed of the air compressor. The engine speed
control will automatically increase from idle to a
preset speed when engaged and decrease when
disengaged.
CO PONENT INSTALLATION
This section pertains to the installation of the air compressor, PTO, pump and other related items.
The instructions are intended as a guide to assist you with particular installation. These instructions
will provide only general information.
Chapter 5: Installation

14 AE SHD66DD Owner s Manual
Component Installation Continued...
Compressed Air
Supply
Pilot Air From
Air Tank
Electrical Connection
Hydraulic Return
To Tank
Case Drain
Connect Directly Tank
Hydraulic Supply
From Pump
Crank Case Drain

Installation 15
Hydraulic System:
Installed on the compressor are bulkhead fittings to which hydraulic lines are attached. To the
appropriate fitting (see drawing detailing front of compressor), a 1/2” high-pressure hose must be
attached. This hose comes from the hydraulic pumps pressure side. A 1-1/4” hydraulic suction hose
must be installed from the hydraulic reservoir to the hydraulic pump. (See drawing above) ote: For
compressors purchased without a reservoir a 3/4” minimum low-pressure return line is connected to
the hydraulic return fitting and is routed to the oil reservoir through a filter. The case drain line from
the hydraulic motor is also routed to the oil reservoir (DO OT I STALL A FILTER O THE CASE
DRAI LI E). American Eagle recommends a sufficient sized reservoir be provided which includes
the proper suction and return filters. The cooler on the compressor is designed and sized to cool the
air compressor efficiently. An auxillary oil cooler is required when additional hydraulically operated
equipment are added to the hydraulic system. Pressure on the return line exceeding 200 PSI can
and will cause damage to the filter, cooler, and components of the compressor hydraulic system.
1-1/4” Hydraulic Suction Hose
Length as Required
Connect 1-1/4” Suction Hose
to 1-1/4” Barb Fitting.
Note: There are (2) Locations
that you can Plumb the
Sunction Hose (Side and Bottom)
Stellar
Supplied
Reservoir
1/2” High Pressure
Hydraulic Hose
Length as Required
Motor case drain
routed to hydraulic
reservoir
Hydraulic Pump
Adapter as
Required to
Fit Your Pump 1-1/4” Barb/Adapter
to Fit Your Pump
Air System:
Two (2) airlines must be routed to the air tank for
proper installation. The main airline is routed from the
check valve to the air tank using a 3/4”(200psi) air
hose. This is the main delivery line and should be free
from all obstructions. A 1/4” line is routed from the air
pressure valve to the air tank. This line senses the
pressure in the tank and will engage and disengage
the compressor automatically.
See Detail A
See Detail B
1/4” Hose
3/4” Hose
Air Line
To Air Tank
Check Valve
Air Sense Line
to Air Tank
Detail A Detail B
NO
NC
C
Component Installation Continued...

16 AE SHD66DD Owner s Manual
PN 30533
PN 30532
Typical Hydraulic Circuit for Single Stage Pump with
ultiple Components
Typical Hydraulic Circuit for Tandum (Two Part) Pump with
ultiple Components

Installation 17
Typical Hydraulic Circuit for Compressor
with Auxiliary Cooler
COMPRESSOR
RETURN
PRESSURE
AUXILIARY
COOLER
SINGLE
HYDRAULIC
PUMP
SUCTION PORT
FILTE R
FILTER SCREEN
HYDRAULIC
RESERVOIR

18 AE SHD66DD Owner s Manual