Domino V200 User manual

V100, V200 & V400
Maintenance Manual
Operation and

(2) 27864 Issue 1 January 2008
ord
Issue 1 January 2008
Amendment Rec

27864 Issue 1 January 2008 (3)
CONTENTS
PART 1 : HEALTH & SAFETY........................................................................5
...........15
...........71
......... 163
......... 251
APPENDIX B : EASYDESIGN MANUAL .................................................... 257
PART 2 : INSTALLATION..................................................................
PART 3 : OPERATION ......................................................................
PART 4 : MAINTENANCE & FAULT FINDING ..................................
APPENDIX A :TECHNICAL REFERENCE ........................................

(4) 27864 Issue 1 January 2008
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PART 1 : HEALTH & SAFETY
CONTENTS
Page
............. 7
............. 9
........... 11
Warning Notices .....................................................................................11
Caution Notices ......................................................................................13
EC DECLARATION OF CONFORMITY ........................................
GENERAL SAFETY.......................................................................
HAZARD INFORMATION..............................................................
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HEALTH & SAFETY
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(6) 27864 Issue 1 January 2008

HEALTH & SAFETY
EC DECLARATION OF CONFORMITY
(In accordance with ISO/IEC 17050-1)
Objects of the Declaration: V100, V200, V400 Printers. Standard and FHE V-
Series Controllers
irectives:
368/EEC, 93/44/EEC,
•73/23/EEC : Low Voltage Directive as amended by 93/68/EEC
92/31/EEC and 93/68/EEC
c standards section 1: Immunity for residential, commercial and light
nments.
rial
of measurement of electromagnetic disturbance
dical (ISM) radio frequency equipment.
current emissions (equipment input
in low voltage
•EN 61000-4-3, Radiated electromagnetic field requirements
cal fast transient/burst immunity test; Basic EMC publication
•En 61000-4-6, Immunity to conducted disturbances, induced by radio frequency fields.
•ENV 50204, 1995 Radiated electromagnetic field from digital radio telephones.
Signed for and on behalf of
Domino UK Limited, Bar Hill, Cambridge (December 2007)
Issuer’s Name: Domino UK Ltd
Issuer’s Address: Bar Hill Cambridge CB23 8TU
The Objects of the declaration described above are in conformity with the
requirements of the following D
•89/392/EEC : Machinery Directive as amended by 91/
93/68/EEC and 98/37/EEC
•89/336/EEC : EMC Directive as amended by
The
•EN 61000
Following Standards have been used to show compliance:
-6-1, 1997: Generi
industrial environments.
•EN 61000-6-2, 1997: Generic standards section 2: Immunity for industrial enviro
•EN 61000-6-4, 2001: Generic standards section 4: Emission standard for indust
environments.
•FCC part 15 subpart B
•EN 55011, 1998+A1+A2: Limits and methods
characteristics of industrial, scientific and me
•EN 61000-3-2: 1995+A1+A2, Limits for harmonic
current up to and including 16 A per phase)
•EN 61000-3-3: 1995, Limits, limitation of voltage fluctuations and flicker
supply systems for equipment with rated current ≤16 A
•EN 61000-4-2, Electrostatic discharge requirements
•EN 61000-4-4, Electri
•EN 61000-4-5, Surge immunity requirements
27864 Issue 1January 2008 (7)

HEALTH & SAFETY
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(8) 27864 Issue 1 January 2008

HEALTH & SAFETY
p hine Safety Regulations.
a system
re points of the source of energy directly earthed, the
t point by
nnected to
f the source.
ing no
rts of the
ected
her supply
replaced it
tions
rocedures
Failure to do so may invalidate warranty.
y be used for the purpose for which they
d and constructed. No parts may be used for
print head.
is powered
d present a
azard.
be in
nd non
d to all unused
connectors to protect against dust and dirt and possible static damage to internal
components.
Ensure all reasonable safety precautions have been undertaken. However, please ensure
that when working with / or around the machine, every care is taken to avoid
potential hazards. ALWAYS take great care around the machine not to slip, trip or fall;
especially if the machine is used in areas where the floor may be wet or greasy.
GENERAL SAFETY
The roduct is designed to conform to all current Mac
Note: Please read through this section before operating the machine.
This printer is designed for use with the following supply systems that conform to IEC
664 light industrial / domestic installation category II mains supply:
•‘TN’ (any of following - TN-C, TN-S or TN-C-S) for example;
having one or mo
exposed conductive parts of the installation being connected to tha
protective conductors.
•‘TT’ for example; a system having one point of the source of energy directly
earthed, the exposed conductive parts of the installation being co
earth electrodes electrically independent of the earth electrodes o
It is not suitable for connection to an ‘IT’ system for example; a system hav
direct connection between live parts and earth, the exposed conductive pa
installation being earthed. This therefore excludes any ‘phase to phase’ conn
supplies such as may be available in some factories and / or countries. If eit
fuse (located on the rear of the Controller, below the supply connector) is
must be replaced by a fuse 3.15/6.3AT - 230/115V – 50/60Hz - 300VA. Installation
must only be performed by qualified Domino personnel. For customer installa
authorisation must be obtained from Domino UK Ltd. All relevant Safety P
must be followed.
The printer and its component parts must onl
were sold, and for which they are designe
other functions.
Do not touch the printer or the controller with wet or damp hands.
Do not expose the printer or controller to rain.
Do not run the printer without ribbon material, as this may damage the
ALWAYS disconnect the power to the machine before removing any covers. You
must remove the plug from the mains power supply.
DO NOT insert body parts into the print head opening whilst the printer
as there is a danger that the mechanism will move without warning an
crushing h
DO NOT operate the machine with any covers removed. ALL covers must
place using the appropriate number of fasteners. It is essential that electrical a
electrical connector dust covers (provided with the machine) are fitte
27864 Issue 1January 2008 (9)

HEALTH & SAFETY
If non Domino ribbon is used, it is recommended that anti static propert
considered. Domino U
ies are
K Limited cannot guarantee the safety and / or suitability of
lectronic fault causing an unexpected start up of
turer’s safety
e specifications as
nic checks
s be replaced (it should last for several years). In the event of
Domino for repair. Please
.
’s
and belief
esigned only as guidance for
safe handling use, processing, storage, transportation, disposal and release and is not
considered a warranty or quality specification. The information relates only to the
specific material designated and may not be valid for such material used in combination
with any other materials or in any process unless specified in text.
non Domino print ribbon.
Take care, in the unlikely event of an e
printer drive motors, to avoid possible injury.
If a verification scanner is used on this machine, please follow the manufac
procedures. When fitting and / or operating the scanner, follow th
stated in the appropriate Laser Safety Standards (IEC825).
Please read the Manufacturers Safety Data Sheet (MSDS) for Isopropanol before using
the cleaning kit with any Domino product.
There is a danger of electrical shocks from the electrical outlet. All electro
must be performed by qualified personnel.
There is a non replaceable lithium battery mounted on the Industrial PC. Under no
circumstances should thi
failure, please return the whole control board assembly to
note the following:
There is a danger of explosion if the battery is incorrectly replaced
Only Domino recommended replacements must be used.
Used batteries should be disposed of according to the battery manufacturer
instructions.
The information above is correct to the best of our knowledge, information
at the date of this publication. The information given is d
(10) 27864 Issue 1 January 2008

HEALTH & SAFETY
HAZARD INFORMATION
This section contains important notices. You must read these notices b
printe
efore using the
r. The hazard information is prioritised into warning and caution notices as
follows:
g notices denote a potential hazard to the health and safety of users. These
e nature of respective hazard and the means by which it can be
Handlin
Warning Notices
Warnin
notices clearly state th
avoided.
g the V200
The Cassette handle is for removing the cassette only.
a crushi
It must not
be used as a means of carrying or holding the printer as this may
result in the printer becoming detached from the cassette causing
ng hazard.
Airborne particles
Airborne particles and substances are a health hazard. Do not use
pressure compressed air for cleaning purposes.
Heating element
high-
your fingers.
The heating element and surrounding area become very hot
use. To avoid the risk of burns or damage to the print
head, never touch the heating element area of the print head with
Organic solvents
during
Cleaning fluid contains organic solvents, it is recommended to
wear suitable goggles and clothes to avoid contact with the eyes
and skin. Avoid inhalation of the vapour. Do not smoke in the
presence of the vapour.
27864 Issue 1January 2008 (11)

HEALTH & SAFETY
Lethal voltages
personnel may carry out maintenance work.
Observe all statutory electrical safety codes and practi
is necessary to run the printer, disconnect the print
mains electrical supply service before removing the cover or
Lethal voltages are present within this equipment w
connected to the mains supply. Only
hen it is
trained and authorised
ces. Unless it
er from the
attempting any service or repair activity, otherwise death or
Compre
personal injury may result.
ssed air supply
To avoid the risk of injury to personnel or damage to the
equipment, do not exceed the flow and pressure specification.
Battery replacement
Replaceable batteries should only be replaced using
the same type and ra
batteries of
ting. Failure to do so may result in an
explosion hazard.
atteries should be disposed of according to the battery
Fuses fire hazard
Used b
manufactures instructions.
To ensure continued protection against the risk of fire, replace
fuses with the specified type and rating only.
(12) 27864 Issue 1 January 2008

HEALTH & SAFETY
Caution Notices
Cautionary notices denote a potential hazard to the physical integrity of
software but not a danger to personal. Thes
equipment /
e notices clearly state the nature of the
hazard and the means by which it can be avoided.
Damage to Print Head
Changing the print head without setting the new resistance value
may cause severe damage to the print head.
Loss o
The counter values are not retained when the control box is switched off.
f Counter Data
The counter values are not retained when the control box is
switched off.
Equipment Damage
wh
To avoid the possibility of electric shock hazard and damage to
equipment. Do not fit or remove any connector on the printer
ile the printer is switched on.
Cable Routing
To avoid damage to the cables or equipment, ensure that the
uted clear from any moving parts.cables are ro
Mains Supply Voltage
To avoid damage to the equipment, do not exceed the supply
voltage stated in the manual.
27864 Issue 1January 2008 (13)

HEALTH & SAFETY
Cleaning Materials for Print Head
cleaning kit.
Do not use high pressure air, cotton waste, abrasiv
metal
To avoid damage to the printer components, use only
brushes a
soft
nd lint-free cloths. For cleaning we recommend using
e materials,
lic objects or degreasing cleaning fluids (e.g., Benzene,
acetone).
Spare Parts and Consumables
To avoid the risk of damage to the print head use only Domino
spares, parts and consumables.
details.
les and Service contact:
Cambridge CB23 8TU
Tel: [phone]
© DOMINO UK LTD 2007
Contact your supplier for
For sa
Domino UK Ltd.
Bar Hill
Fax: [phone]
(14) 27864 Issue 1 January 2008

PART 2 : INSTALLATION
CONTENTS
Page
17
...........20
...........21
...........22
...........23
...........24
...........26
...........26
28
...........29
........... 30
...........30
...........31
...........32
...........33
...........34
35
...........35
...........36
...........37
...........38
...........39
...........42
International ...........................................................................................43
Hardware................................................................................................44
Diagnostics.............................................................................................45
I/O Test ..................................................................................................46
UNPACKING ............................................................................................
FHE Controller Main Parts ..........................................................
STD Controller Main Parts ..........................................................
V200 Printer Main Parts ..............................................................
V100 Printer Main Parts ..............................................................
V400 Printer main parts...............................................................
V200 Printer - Optional Bracket...................................................
V100 Printer - Optional Bracket...................................................
V400 - Optional Manual Bracket.............................................................
V400 - Optional Automatic Bracket .............................................
MECHANICAL INSTALLATION.....................................................
Installation Requirements............................................................
Installation ...................................................................................
Electrical FHE controller I/O Connection to a host machine........
Electrical FHE controller I/O Connection to a host machine........
STD controller I/O Connection to a host machine .......................
SETTING UP THE FIRMWARE ...............................................................
Saved in Design ..........................................................................
Print Counter ...............................................................................
System ........................................................................................
Time / Date..................................................................................
Error / Warning ............................................................................
System Variables ........................................................................
27864 Issue 1January 2008 (15)

Sensor Test............................................................................................47
...........49
...........50
...........51
...........53
...........54
...........55
...........56
57
...........59
...........60
...........64
Signing Setup.........................................................................................65
Logging ..................................................................................................67
Interface ......................................................................................
Serial Communication .................................................................
I/O Settings .................................................................................
Network .......................................................................................
Network IP Address.....................................................................
Network Host Name ....................................................................
Network ODBC Service...............................................................
Printer Type............................................................................................
Admin ..........................................................................................
Users and Passwords .................................................................
Users and Passwords, Advanced................................................
(16) 27864 Issue 1 January 2008

INSTALLATION
UNPACKING
o different controllers:
nment), or
•STD (Standard) Controller.
nt to check that the printer has not been
damaged during shipment, and that all parts needed for the installation and
operation of the printer are present.
tems are present.
er Inventory
The printer can be delivered with tw
•FHE (For Harsh Enviro
Before installation, it is importa
Ensure that the following i
STD Controll
Contents Part No.
1 x STD Controller VEP4065E
1 x Cable Printer Power and signal Y1196VE
1 x Cable for Main Power supply Area Specific)VEYxxxx (
1 x Cable for I/O 15 pin connection VEY0168
1 x Cable Serial VEY1191
1 x V Series Manual 27864 (English)
1 x 128 Mb Compact Flash memory card VEY0527
27864 Issue 1January 2008 (17)

INSTALLATION
FHE Controller Inventory
Contents Part No.
1 x FHE Controller VEP4063E
1 x Cable Printer Power and signal 96VEY11
1 x Cable for Main Power supply Area
cific)
VEYxxxx (
Spe
1 x Cable for I/O 16 pin connection Y0195VE
1 x Cable Serial VEY1193
1 x Encoder Adapter VEY1197
1 x V Series Manual 27864 (English)
1 x 128 Mb Compact Flash memory card VEY0527
FHE Optional Accessories Inventory
Contents Part No.
Network Adapter Type VEY1185N
Keyboard Adapter Type VEY1185K
Network/Keyboard Adapter Type VEY1185NK
(18) 27864 Issue 1 January 2008

INSTALLATION
Printer Unit Inventory
Contents Part No.
1 x Printer unit s on typeDepend
1 x Cleaning kit Type VPR0222
1 x Air pressure regulator1AS1001Type V
1 x 3 meter 6mm air tube Type VEY0786
1Not for V200 printer unit, as this model has a built in air regulator.
27864 Issue 1January 2008 (19)

INSTALLATION
FHE Controller Main Parts
20) 27864 Issue 1 January 2008
CONTROL BOX (front view)
Touch screen
Optional Network and /
Keyboard connection
Control box with touch screen, slots for the flash memory card, and all connectors for
CONTROL BOX (right side)
external input.
Printer Connection
Power supply or
I/O Connection
Encoder
Serial Communication
RS232
230/115 V a.c.
Power Supply
On/Off
Compact Flash Card
Slot <512Mb
(