Donovan Quick-Flip III 1808912 User manual

Quick-Flip III™ Electric Conversion
#1808912
P/N 1808922 Rev. C

Shur-Co®, LLC Terms & Conditions
SHIPPING. Orders are shipped F.O.B.
from the Shur-Co®, LLC sites listed below. No full freight is
allowed or prepaid shipment accepted unless quoted and approved in writ-
ing prior to acceptance of the order. All shipments are made by the most rea-
sonable means in accordance with size and weight of order, unless specifi ed
routing instructions are furnished by the customer. Shipments are made daily
via U.P.S. and common carrier. Claims for shortages must be made within 10
days. All claims for damages or loss in transit must be made with the carrier.
No collect calls will be accepted. To ensure delivery of orders, we need your full
street address and phone number. When you receive your shipment, examine
it carefully. Be sure all cartons listed on the delivery sheet are accounted for.
Large items may be packaged separately. If a carton is damaged, open it and
inspect the contents before signing for delivery. If merchandise is damaged,
describe damage on the delivery receipt. Failure on your part to document
damaged or missing merchandise on the delivery receipt releases the carrier
of all liability; repair or replacement will be the customer’s responsibility.
WARRANTY. We warrant all new products are free of defects in materials and
workmanship.* This warranty is effective if products are properly installed and
used for the purpose for which they were intended and applies to the original
buyer only. Except as set forth above or in any product-specifi c warranty docu-
mentation, we make no other warranties, express or implied, including but not
limited to warranties of merchantability of fi tness for a particular use.
Returns of a product for warranty must be accompanied by a Return Merchan-
dise Authorization number (RMA#), obtained by by calling Customer Service
at 866-748-7435, and sent, with freight paid by us, to Shur-Co®, LLC, 2309
Shur-Lok St., PO Box 713, Yankton, SD 57078. All products returned without
an RMA# will be refused. When we issue the RMA#, we will also issue a call
tag to have UPS (or other freight company) pick up the product. C.O.D. returns
not accepted. We will pay no storage fees for a warranty product return prior to
pick by us or the freight company. If a warranty product return is scheduled to
be picked up by us, we will pick up the product at our earliest convenience.
If a product returned is found, in our judgement, to be defective in material
or workmanship, our obligation under this warranty is limited to the repair or
replacement of the product, which will be made by us. Repair or replacement
will be at our discretion, with replacements being made using current products
performing in the equivalent function. Labor charges, other than those incurred
at our factory, including, but not limited to, any labor to install a repaired or re-
placement product, are not covered under this warranty. All expenses associ-
ated with delivering defective products to our factory and delivering repaired or
replacement products from our factory to the owner will be paid by us.
If the product returned is found, in our judgement, to be non-warrantable, the
owner will be contacted to authorize repair work, purchase of a replacement
product or return of the product, all of which will be at the owner’s expense.
Payment authorization must be received by us before any non-warrantable
product is repaired, replaced or returned. All expenses associated with deliver-
ing the repaired non-warrantable product, a replacement product or the non-
warrantable product from our factory to the owner will be paid by the owner.
In no event will we be liable for any damages of any kind to person, product or
property, including but not limited to indirect, incidental, special, consequential
or punitive damages, or damages for loss of profi ts or revenue, even if we
have been advised of the possibility of such damages. There are no warran-
ties for used products or products that have been repaired, altered, modifi ed
or subjected to misuse, negligence or accident. We will not repair or replace
products that fail or malfunction due to ordinary wear and tear, except as ex-
pressly noted in a product-specifi c warranty. Use of non-Shur-Co®, LLC parts
in conjuction with Shur-Co®, LLC products will void this product warranty.
*Certain products have specifi c warranties that differ from this warranty, for example motors and elec-
tronics. Product-specifi c warranty documentation is available for these items. In the event of a confl ict
between this warranty and a product-specifi c warranty, the product-specifi c warranty will govern.
RETURN POLICY. All sales fi nal. See WARRANTY above for return details.
OTHER. All prices, product listings, sizes, weights and manufacturing details
are subject to change without notice. No person is authorized to modify the
foregoing conditions of sale whatsoever.
SHUR-CO® of NORTH DAKOTA
1746 4th Ave. NW
West Fargo, ND 58078
Ph 877.868.4488 | Fax [phone]
SHUR-CO® of OHIO
1100 N. Freedom, St. Rt. 88 & 14
Ravenna, OH 44266
Ph 866.356.0242 | Fax [phone]
SHUR-CO® of TEXAS
34505 I-10 West, S. Frontage Rd.
Brookshire, TX 77423
Ph 866.689.0039 | Fax [phone]
SHUR-CO® UK, Ltd.
Unit 41 Rochester Airport Estates
Laker Rd., Rochester, Kent ME1 3QX
Ph +44 (0)1795.473499
Fax [phone]
For more info, log on to our website:
www.shurco.com
Corporate HQ and Outlet Store
SHUR-CO® of SOUTH DAKOTA
2309 Shur-Lok St., PO Box 713
Yankton, SD 57078-0713
Ph 800.474.8756 | Fax [phone]
ShurTite™ Service Centers
SHUR-CO® of CANADA
490 Elgin St., Unit #1
Brantford, Ontario N3S 7P8
Ph 800.265.0823 | Fax [phone]
SHUR-CO® of SIOUX FALLS
47184 258th St., Suite B
Sioux Falls, SD 57107
Ph 844.573.9322 | Fax [phone]
SHUR-CO® of ILLINOIS
Ph 866.356.0246 | Fax [phone]
SHUR-CO® of OHIO
Ph 866.356.0242 | Fax [phone]
SHUR-CO® of COLORADO
10220 Brighton Rd., Unit #1
Henderson, CO 80640
Ph 866.355.9173 | Fax [phone]
SHUR-CO® of FLORIDA
3353 SE Gran Park Way
Stuart, FL 34997
Ph 800.327.8287 | Fax [phone]
SHUR-CO® of ILLINOIS
3993 E. Mueller Ave.
Decatur, IL 62526
Ph 866.356.0246 | Fax [phone]
SHUR-CO® of IOWA
3839 Midway Blvd.
Ft. Dodge, IA 50501
Ph 866.356.0245 | Fax [phone]
SHUR-CO® of MICHIGAN
5100 Lakeshore Dr.
Lexington, MI 48450
Ph 800.327.8287 | Fax [phone]
SHUR-CO®, LLC SERVICE AND DISTRIBUTION CENTERS
P/N 1808922 Rev. C

Thank you for buying this tarping system from Shur-Co®. We appreci-
ate your condence in our products. Please read and thoroughly un-
derstand this manual before installing and/or operating this system.
Pay particular attention to important safety and operating instructions,
as well as warnings and cautions. The hazard symbol is used to
alert users to potentially hazardous conditions and is followed by cau-
tion, warning or danger messages.
Failure to READ AND FOLLOW INSTRUCTIONS could result in fail-
ure of your tarping system and/or personal injury. Your trailer require-
ments may, however, call for minor variations to these instructions.
Please inspect your tarping system periodically repairing or replacing
worn or damaged parts.
QUESTIONS? CALL OUR HELP LINE:
1-800-327-8287
MON-FRI 8 AM-5 PM EASTERN TIME
We at Shur-Co® are concerned with your safety and the safety of all
those operating this system. Therefore, we have provided safety de-
cals at various locations on your tarping system. Keep decals as clean
as possible at all times. Replace any decal that has become worn
or damaged, painted over or otherwise difcult to read. Replacement
decals are available.
To prevent rust, paint all exposed metal, such as weld seams and/or
metal exposed by grinding or cutting, with corrosion-resistant paint.
Quick-Flip™ III Electric Conversion
P/N 1808922 Rev. C
!
1. Wrenches - 1/2", 5/16", 9/16", 5/8", 3/4", 7/8"
2. Ratcheting Socket Wrench
3. Sockets - 1/2", 9/16", 3/4"
4. Allen Wrenches - 1/8", 5/32", 3/16"
5. Drill Bits (metal cutting) - 5/16", 3/8", 1/2", 3/16"
6. Center Punch
7. Hammer
8. Tape Measure
9. Flat Head or Phillips Screwdriver
10. Grinder
11. Air or Electric Impact Driver w/9/16" Socket
12. Metal Saw
13. Steel Welder
14. Hex Driver Bit - 5/16"
15. Phillips Driver Bit - #2
16. Breaker Bar or Ratcheting Socket Wrench - 3/4"
• Spray all bearings and drive chain with penetrating oil as needed.
• Brush springs with steel brush weekly to remove dirt and spray with
penetrating oil.
• Tighten any loose bolts.
• Replace damaged/bent parts.
• Replace worn or broken springs.
• Replace/repair worn or damaged tarps.
TOOLS REQUIRED
MAINTENANCE
RUST PREVENTION
SAFETY
MESSAGE TO OWNERS
TABLE OF CONTENTS
Hardware Identication....................................................................... 1
Remove Spring-Loaded Housing from Base Assembly...................... 2
Install New Housing............................................................................ 3
Spring Pivot Installation - Tandem Axle Hydraulic Base Assembly..4-5
Pivot Arm Installation - Tandem/Multi Axle Trucks.............................. 6
Tarp Tube Assembly & Tarp Installation.............................................. 7
Pre-Load Springs................................................................................ 8
Electric Installation.........................................................................9-10
Pivot Arm Rest Installation................................................................ 11
Replacement Parts......................................................................12-15
1. Always wear safety glasses during installa-
tion and operation.
2. Stay clear of moving parts.
3. Do not operate under low-hung power lines.
Always check for overhead obstructions be-
fore opening or closing.
4. Open and close tarp only at job site.
5. Place safety decals in visible locations. Re-
place worn or damaged decals.
6. No other use of this system is authorized,
except as designed.
SAFETY INSTRUCTIONS

P/N 1808922 Rev. C
Hardware Identication
1
Tarp length: Measure tarp length with slight tension applied. Compare actual tarp length with length stated on sheet attached to tarp. If tarp
length does not match length on sheet, do not proceed. Call your local dealer or call Shur-Co
®
FL Customer Service at 1-800-327-8287.
TARP INSPECTION 1800996 Flat Washer - 1/2"
1800995 Lock Nut - 1/2"
1801024 Cap Screw - 1/2" x 4"
1800356 Carriage Bolt - 1/2" x 1 1/2"
1800994 Flat Washer - 3/8"
1804139 Cap Screw - 3/8" x 3 1/4"
1800561 Pan Hd. Cap Screw - 5/16" x 2 1/4"
1800993 Nylon Lock Nut - 3/8"
1800989 Flat Washer - 5/16"
1800990 Lock Nut - 5/16"
1800790 Cap Screw - 3/8" x 1 1/2"
1800991 Lock Washer - 3/8"
1800784 Flat Washer - 1/4"
1800802 Sheet Metal Screw - #10 x 1"
1800783 Cap Screw - 1/4" x 1 1/2"
1800787 Lock Washer - 5/16"
1800699 Lock Nut - 1/4"
1800431 Hex Nut - 5/16"
1800972 Cap Screw - 5/16" x 1 1/2"
1808681 Nylon Lock Nut - 5/16" - Thin
1800998 Cap Screw - 5/16" x 1"
A
F
E
D
C
B
G
M
L
K
J
H
N
T
R
Q
P
U
Z
Y
W
V
1808682 Cap Screw - 5/16" x 1 5/8" 1800329 Lock Nut - 7/16"
S
I
1801025 Cap Screw - 7/16" x 2 3/4"

P/N 1808922 Rev. C
2
Remove Spring-Loaded Housing from Base Assembly
STEP 1: Fully retract existing tarp into housing.
STEP 2: Insert 3/4" drive breaker bar or
ratchet into square drive on driver side of housing.
Slightly load tension onto roller bar. Carefully release pawl
on ratchet plate on inside of housing. Firmly hold breaker
bar and rotate pre-loaded shaft slowly counter-clockwise
to remove all tension from tarp roller.
3/4" drive breaker bar
pawn
tarp roller
housing
STEP 3: Support housing with hoist and lifting straps and
remove fasteners from bottom of housing. Do not
remove bolt holding cylinder to housing.
STEP 4: Carefully lower housing assembly so housing is back
to fully rested position. With lifting straps still attached,
remove bolt holding cylinder rod to housing.
STEP 5: Lift housing off base assembly and carefully lower
housing to ground.
STEP 6: If existing tarp will be used with new tarp housing,
remove tarp from spring roller bar before discarding
old housing.
NOTE: Be careful straps are only supporting housing, not
base assembly mounting plate under housing.
STEP 3: Lift housing assembly and existing housing 10" to 12" from fully rested position.
12"
existing
housing base
assembly

P/N 1808922 Rev. C
3
STEP 1: Insert studs on housing assembly into holes in base
assembly and fasten with washers Z and nuts S.
STEP 2: Hydraulic base assemblies only. Fasten hydraulic
cylinder rod on base assembly to housing assembly
with screws K, washers Z and nuts S.
hole in base
assembly
stud on
housing
assembly
hydraulic
cylinder
rod
housing
assembly
base assembly
Z
S
Z
K
S
NOTE: To allow installation of tarp housing, you may need
to weld section of steel at bar to top of base assembly
(depending on design and condition of housing assembly).
Install New Housing
Item Part # Description
1. 1808662 Housing Assembly
2. 1801622 Base Assembly - Hydraulic
1808652 Base Assembly - Fixed
3. 1704878 Durabuilt™ Motor w/Cover
K. 1801024 Cap Screw - 1/2" x 4"
R. 1800995 Lock Nut - 1/2"
Z. 1800996 Flat Washer - 1/2"
1
2
K
Z
Z
R
R
Z
3

P/N 1808922 Rev. C
4
Spring Pivot Installation - Tandem Axle Hydraulic Housing Assembly
STEP 2A: Use mounting plates, elbows and tubes to fabricate
spring pivot supports for spring assemblies, modifying
components as needed (see next page for necessary
dimensions).
STEP 1: Determine location for spring assemblies. To locate
center of spring assemblies to support arms to cover
up to a 40-yard container, measure 147" from back of
base assembly. To ensure tarp does not extend past
rear of container, load truck’s largest container onto
truck and center spring assemblies between base
assembly and rear of container.
NOTE: Fenders on most trucks are not strong enough to
support spring assemblies. Fabricate spring pivot supports
to support weight and torsion of spring assemblies. Supports
must be square and level for system to operate correctly.
IMPORTANT: Locate spring assemblies as low on truck frame
as possible to allow clearance between roll-off container and
spring assemblies. Top of spring assemblies must be less
than 5" above rollers used to support container. If needed,
pull container onto truck and check for clearance.
Item Part # Description
1. 1808664 Bridge Mount Spring Assembly -
Passenger Side
2. 1808665 Bridge Mount Spring Assembly -
Driver Side
3. 1808673 Frame Mount Plate - 3" Sq. Tube
4. 1808646 Frame Mount Gusset
5. 1808678 End Cap - 2 1/2" Square Tube
6. 1808679 Spring Pivot Mount Tube
7. 1808675 Spring Pivot Support Elbow
8. 1808672 Spring Pivot Support Tube
H. 1804139 Cap Screw - 3/8" x 3 1/4"
Q. 1800993 Nylon Lock Nut - 3/8"
Y. 1800994 Flat Washer - 3/8"
1
2
3
4
5
8
7
6
HH
Y
Q
147"
NOTE: Do not weld directly to truck frame as this can weaken
frame and potentially void warranty. Use mounting plates and
drill 5/8" holes and fasten with grade 5 or better 5/8" bolts,
washers and nuts (not included), or weld components to
structure existing on truck frame.
plate
support tube
elbow
gusset
mounting tube

P/N 1808922 Rev. C
5
Spring Pivot Installation - Tandem Axle Hydraulic Housing Assembly - continued
STEP 3: Remove covers from spring assemblies.
107 1/2" spring pivot support
equal
width
spring assembly
equal
width
STEP 5: Clamp driver side spring assembly to spring pivot
support tube at location determined previously. Weld
directly to tube or drill 3/8" holes and fasten to tube
with screws
H
, washers
Q
and nuts
Y
. Repeat for
passenger side. Rotate spring shafts so spring catch
engages spring hook as shown, then reinstall covers.
STEP 2B: Fabricate supports to be equal in width, with an overall
width of 107 1/2". Secure supports to truck frame.
STEP 4: Compare springs to springs illustrated below to nd
driver side assembly.
NOTE: Spring pivot supports must be equal in length so
system will be centered on truck
cover
spring
assembly
DRIVER SIDE PASSENGER SIDE
driver side
spring assembly
spring pivot
support tube
drill
3/8"
holes
spring catch
spring
shaft
H
H
Y
Q

P/N 1808922 Rev. C
6
Pivot Arm Installation - Tandem/Multi-Axle Trucks
Item Part # Description
1. 1800548 Upper Aluminum Arm
2. 1800547 Arm Coupler
3. 1800545 Lower Aluminum Arm
4. 1801636 Spring Pivot Connector
F. 1800561 Pan Hd. Screw - 5/16" x 2 1/4"
V. 1800989 Flat Washer - 5/16"
P. 1800990 Lock Nut - 5/16"
1
2
4
3
STEP 4: Slide arm coupler into
lower arm and fasten
with screws F, washers
V and nuts P.
STEP 5: Slide upper arm onto arm cou-
pler and fasten with screws F,
washers V and nuts P.
V
F
P
V
F
P
arm
coupler
lower
arm
upper
arm
arm
coupler
NOTES: If holes will not align well enough to insert bolts, run
5/16" drill bit through holes. Place bolt heads on inside of
arms to prevent bolts from catching on container.
F
V
P
lower arm
pivot
connector
bend
in arm
spring assembly
pivot connector
spring assembly
align as shown &
tighten screws
V
P
F
P
V
F
NOTE: To continue installation, turn to
Tarp Tube Assembly & Tarp Installation
on next page.
STEP 1: Turn spring shaft (counter-clockwise on driver side
and clockwise on passenger side) until you feel shaft
contact hook on spring. Slide spring pivot connector
onto shaft so connector is close to horizontal and
tighten screws.
STEP 3: Slide lower arm onto pivot connector on spring as-
sembly, positioning bend in arm as shown. Fasten
lower arm to pivot connector with screws
F
, washers
V
and nuts
P
.
STEP 2: Mark and drill 5/16" holes in lower end of arm. Cut arm
to length before drilling holes if shorter arm length is
desired.
7 1/2"
6"
mark & drill
5/16" holes

P/N 1808922 Rev. C
7
Tarp Tube Assembly & Tarp Installation
Item Part # Description
1. 1800300 Rear Crosspiece - 109"
2. 1800597 90° Cast Elbow
F. 1800561 Cap Screw - 3/8" x 2 1/4"
P. 1800990 Nylon Lock Nut - 3/8"
V. 1800989 Flat Washer - 3/8"
I. 1801025 Cap Screw - 7/16" x 2 3/4"
S. 1800329 Nylon Lock Nut - 7/16"
2
1
F
V
P
STEP 3: Thread front of tarp with plastic rod into slot in center
of roller bar. Trim ends of rod to t tarp.
plastic rod on
front of tarp
slot in roller bar
arm
STEP 2: Insert cast elbow into upper arm and fasten with
screws F, washers V and nuts P.
V
F
P
cast elbow
upper arm
STEP 5: Center tarp on roller bar and rear cross piece.
STEP 6: Insert rear cross piece into 90° elbows. Using holes
in 90° elbow as guide, mark and drill 5/16" holes.
Fasten with screws I and nuts S.
S
I
rear crosspiece
90° elbow
drill
5/16"
holes
STEP 4: Slide rear cross piece into tarp pocket at rear of tarp.
tarp pocket
rear cross piece
STEP 1: Mark and cut rear cross piece to 103 3/4".
103 3/4"
S
I

P/N 1808922 Rev. C
8
Pre-Load Springs
STEP 1: With return arms resting
on ground, slide pivot
connector off spring shaft.
Recommended pre-loads:
Single axle kits - Start by turning two ats (1/3 turn) of pre-load,
adding more if needed. For containers up to 22’, start by turning
three ats (1/2 turn) of pre-load.
Tandem/multi-axle kits - One at (1/6 turn) of pre-load can be
added, but do not exceed that amount or spring may be dam-
aged. Tandem/multi-axle kits require less pre-load because
spring loads up more quickly.
Trailers - Start by turning three ats (1/2 turn) of pre-load and
increase as needed.
STEP 2: To pre-load spring, turn spring shaft (counter-clock-
wise for driver side and clockwise for passenger side)
until you feel shaft engage rear hook on spring. Use
7/8" wrench or pipe wrench to continue turning shaft
in same direction until next at on hex shaft lines up
with hex ats in pivot connector, then slide pivot con-
nector onto spring shaft.
STEP 3: Pre-load spring one at (1/6 turn) at a time on hex shaft
until desired pre-load is reached. Remove pivot con-
nector after each 1/6 turn, rotate connector to next at
and replace. When desired pre-load is reached, secure
pivot connectors to spring shafts with set screws.
spring shaft
pivot connector return arm
align hex flats
spring
shaft
rear hook
spring
pivot
connector
pivot
connector
set screw
one flat =
1/6 turn
WARNING
Use caution when pre-loading springs. Do
not let go of pipe wrench until spring pres-
sure is relieved.
!

P/N 1808922 Rev. C
9
Electric Installation
Item Part # Description
1. 1800418 Solenoid
2. 1800429 Solenoid Cover
3. 1801726 Toggle Switch
4. 1801265 Toggle Switch Plate
5. 1800430 Ring Terminal - 8 Ga. x 1/4"
6. 1801486 Ring Terminal - 8 Ga. x 3/8"
7. 1800417 Circuit Breaker - 60-Amp 12V
8. 1800441 Butt Connector - 18-22 Ga.
A. 1800802 Sheet Metal Screw - #10 x 1"
B. 1800783 Cap Screw - 1/4" x 1 1/2"
L. 1800699 Lock Nut - 1/4"
M. 1800431 Hex Nut - 5/16"
T. 1800784 Flat Washer - 1/4" SAE
U. 1800787 Lock Washer - 5/16"
NOTE: New electric motor kits include dual-conductor wire. If
not using new electric kit, use existing wire on truck.
STEP 1: Locate solenoid in sheltered location, such as bat-
tery box, cab or under cab. Using solenoid as guide,
mark and drill 1/4" holes. Loosely fasten solenoid with
screws B, washers T and nuts L.
1
2
7
3
STEP 2: Locate circuit breaker near battery. Fasten with
screws
A
and washers
T
.
4
5
6
8
solenoid
drill
1/4"
holes
60a
circuit
breaker
CAUTION
Do not pull dual-strand wires apart. To separate,
cut through insulation between wires carefully with
knife. Pulling wires apart could damage wire insula-
tion and expose wire.This could result in equipment
damage and/or personal injury.
!
NOTE: Cut wires to length and strip only enough wire insulation
to install ring terminals. Insert bare wire into ring terminals and
crimp securely.
strip wire
insulation
ring terminal crimp securely
CAUTION
Do not spray electric components with pressure
washer or hose.
!
L
A
T
T
B
U
M
T
A
B
L
T
A
T

P/N 1808922 Rev. C
10
Electric Installation - continued
TEST OPERATION
STEP 6: Divide portion of dual-conductor wire into 2 single-strand
wires (see caution). Cut section of single-strand wire to
run from positive terminal on battery to circuit breaker.
Crimp 3/8" ring terminal
6
onto one end of wire and 1/4"
ring terminal
5
onto other. Connect 3/8" ring terminal
to positive battery post and connect 1/4" ring terminal
to post on circuit breaker marked BAT.
STEP 9: Run 3-strand jacketed toggle switch wire to solenoid
and cut to length. Connect wire ends to solenoid,
placing ring terminal 5 on post marked BATT+ and
2 quick disconnects to tabs marked T1 and T2.
STEP 10: Slide solenoid cover under bolt heads and washers
holding solenoid in place. Tighten fasteners to hold
cover and solenoid in place.
STEP 11: Operate toggle switch to verify tarp is moving in same
direction as shown on toggle. If tarp is not moving
in same direction as toggle, either swap 2 wires
connected to tabs T1 and T2 on solenoid or 2 wires
connected to motor.
STEP 7: Locate toggle switch where switch can easily be ac-
cessed by system operator. Weld toggle switch plate
in place.
STEP 8: Fasten toggle
switch to
plate with
screws A and
washers T.
STEP 5: Cut section of dual-conductor wire to run from solenoid
to battery. Crimp two 3/8" ring terminals
6
on one end of
wire and connect terminals to posts on solenoid marked
Batt+ and Batt-. Crimp one 1/4" ring terminal
5
and
one 3/8" ring terminal
6
on other end of wire. Connect
1/4" ring terminal to circuit breaker post marked AUX
and connect 3/8" ring terminal to negative battery post.
STEP 3: Cut section of dual-conductor wire to run from solenoid
to electric motor.
toggle
switch
plate
toggle
switch
plate
toggle
switch
solenoid
tighten
fasteners
solenoid cover
WIRING DIAGRAM
battery
solenoid
circuit
breaker
toggle
switch
direct-drive motor
NOTE: Refer to
wiring diagram
for steps 3, 4, 5,
6 and 9. See note
and caution on
previous page.
NOTE: Kit includes 3 extra butt connectors. If excess switch
wire cannot be coiled, connectors are provided to shorten
switch wires to desired length.
+_
A
T
NOTE: Be sure to raise housing assembly to fully extended
height before cutting wire to length.
STEP 4: Crimp two 3/8" ring terminals 6 on one end of wire
and two 1/4" ring terminals 5 on other end. Connect
1/4" ring terminals to motor and 3/8" ring terminals to
solenoid.

P/N 1808922 Rev. C
11
STEP 1: Wind tarp open until arms are completely forward,
stopping just before arms reach housing assembly.
STEP 2: Position rubber bumpers on pivot arm rests. Align
components on housing assembly brackets, adjusting
so pivot arms rest evenly on rests and do not interfere
with motor. Clamp pivot arm rests in place.
STEP 3: Remove rubber bumpers and weld or bolt pivot arm
rests onto housing brackets (hardware not provided).
STEP 4: Insert bumper hold-
down bars into slots
in rubber bumpers.
Item Part # Description
1. 1801012 Rubber Bumper
2. 1800140 Bumper Hold-Down Bar
3. 1801324 Pivot Arm Rest
C. 1800998 Cap Screw - 5/16" x 1"
R. 1800995 Lock Nut - 5/16"
V. 1800989 Flat Washer - 5/16"
1
2
3
arms
housing assembly
housing
assembly
bracket
pivot
arm pivot arm rest
rubber bumper
motor
housing
assembly
bracket
pivot arm
rest
weld or bolt
STEP 5: Fasten bumper assemblies to pivot arm rests with
screws C, washers V and nuts R.
bumper
hold-down
bar
rubber
bumper
pivot arm rest
bumper
assembly
C
R
V
C
VR
Pivot Arm Rest Installation

P/N 1808922 Rev. C
12
Replacement Parts
2
5
8
9
12
1
4
7
11
3
6
10
13
5
6
10
9
14 15
14
16
16
HOUSING ASSEMBLIES
Item Part # Description
1808662 Modular Housing Assembly
1. 1800491 Modular Housing Weldment
2. 1801950 Bearing Flange - Reversed
3. 1800699 Lock Nut - 1/4"
4. 1704878 Durabuilt™ Motor w/Cover
5. 1800460 Self-Tapping Screw - 5/16" x 1 1/4"
6. 1800989 Flat Washer - 5/16"
7. 1800767 Cap Screw - 1/4" x 3/4"
8. 1800784 Flat Washer - 1/4"
9. 1800996 Flat Washer - 1/2"
10. 1800995 Lock Nut - 1/2"
11. 1801024 Cap Screw - 1/2" x 4"
12. 1800477 Modular Housing Deector
13. 1802015 Roller Bar
14. 1800942 Bolt - 5/16" x 2 1/2"
15. 1800980 Shaft Extension - 3/4" x 4"
16. 1800990 Lock Nut - 5/16"

P/N 1808922 Rev. C
13
Replacement Parts
SPRING PIVOTS - TANDEM AXLES
Item Part # Description
1. 1800944 Flat Washer - 3/8"
2. 1804883 Cap Screw - 3/8" x 1 3/4"
3. 1808663 Spring Pivot Mount
4. 1808664 Spring Assembly Bridge Mount - Passenger Side
5. 1808665 Spring Assembly Bridge Mount - Driver Side
6. 1801082 Hex Bore Flange Unit - 7/8"
7. 1808668 Self-Tapping Screw - 5/16" x 3/4"
8. 1808683 Spring Housing Cover
9. 1800993 Lock Nut - 3/8"
10. 1808671 Spring Shaft - 7/8" Hex x 14 1/4"
11. 1118955 Spring Retainer
12. 1704476 Torsion Spring - 2 3/4" OD - Left Hand
13. 1804477 Torsion Spring - 2 3/4" OD - Right Hand
14. 1804139 Cap Screw - 3/8" x 3 1/4"
15. 1800994 Flat Washer - 3/8"
16. 1800993 Nylon Lock Nut - 3/8"
17. 1808669 Spring Housing Base
1
2
3
4
5
6
7
8
17
6
1
2
11
12
10
1
9
14
15
16
15
14
5
13
4
3
SPRING PIVOT SUPPORTS - TANDEM AXLES
Item Part # Description
1. 1808673 Frame Mount Plate - 3" Square Tube
2. 1808646 Frame Mount Gusset
3. 1808678 End Cap - 2 1/2" Square Tube
4. 1808679 Spring Pivot Mount Tube
5. 1808675 Spring Pivot Support Elbow
6. 1808672 Spring Pivot Support Tube
16

P/N 1808922 Rev. C
14
Replacement Parts
8
2
3
1
7
9
4
5
9
7
8
PIVOT ARMS - MULTI/TANDEM AXLES
Item Part # Description
1. 1800300 Rear Crosspiece
2. 1800597 90° Cast Elbow
3. 1800548 Upper Arm
4. 1800547 Arm Coupler
5. 1800545 Lower Arm
6. 1801636 Spring Pivot Connector
7. 1800561 Pan Hd. Cap Screw - 5/16" x 2 1/4"
8. 1800989 Flat Washer - 5/16"
9. 1800990 Lock Nut - 5/16"
10. 1801025 Cap Screw - 7/16" x 2 3/4"
11. 1800329 Nylon Lock Nut - 7/16"
9
8
7
6
10
11

P/N 1808922 Rev. C
15
ELECTRIC COMPONENTS
Item Part # Description
1. 1800418 Solenoid
2. 1800429 Solenoid Cover
3. 1801726 Toggle Switch
4. 1801265 Toggle Switch Plate
5. 1800783 Cap Screw - 1/4" x 1 1/2"
6. 1800784 Flat Washer - 1/4" USS
7. 1800699 Lock Nut - 1/4"
8. 1800802 Sheet Metal Screw - #10 x 1"
9. 1800787 Lock Washer - 5/16"
10. 1800431 Hex Nut - 5/16"
11. 1800430 Ring Terminal - 8 Ga. x 1/4"
12. 1801486 Ring Terminal - 8 Ga. x 3/8"
13. 1800417 Circuit Breaker - 60-Amp 12V
14. 1800441 Butt Connector - 18 to 22 Ga.
1
2
13
3
8
10
4
5
6
7
11
12
14
8
9
6
6
PIVOT ARM RESTS
Item Part # Description
1. 1801012 Rubber Bumper - 4" - Drilled
2. 1800140 Bumper Hold-Down Bar
3. 1801324 Pivot Arm Rest
4. 1800972 Cap Screw - 5/16" x 1 1/2"
5. 1800989 Flat Washer - 5/16"
6. 1800990 Lock Nut - 5/16"
1
2
3
4
56
Replacement Parts

P/N 1808922 Rev. C
16
Notes

•
Construction Products
- Arm-Matic™
- DuraPull™
- Econo-Pull™
- Turbo Tarp2™
- 2000 Series
- 5000 Series
- Hammer™
- Bullet™
- Flash™
- Long Arm™
•Waste Products
- SWAT ™
- The Ox™
- Quick-Flip III™
- Sidewinder™
- Sidewinder™ 350
- HyTower™ SL
- HyTower™ DL
- Double-Flip™
- Donovan Belt & Ratchet (DBR)