Doosan BSL14S-7 User manual

Operating manual
Electric tiller-controlled-stacker
BSL14S-7
BSL16S-7
BSL20S-7
Effective from year of manufacture: 2019
Original operating instructions in English!Keep for future use!
Doosan Logistics Europe
GmbH
Am Stieg 17, OT Freiwalde
D-15910 Bersteland
Telefon: [phone]
Fax: [phone]-
15
E-Mail: [e-mail]
Web: http://www.doosanlogistics.de

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CONTENTS
1. INTRODUCTION _______________________________________________ 8
1.1 Information regarding your customer documentation ............................................................ 8
1.2 Manufacturer information............................................................................................................9
1.2.1 Service and Hotline of manufacturer..............................................................................................9
1.2.2 Type plate.......................................................................................................................................9
1.3 Staff qualifications .....................................................................................................................10
1.3.1 Requirements...............................................................................................................................10
1.3.2 Qualifications................................................................................................................................10
1.3.3 Additional operating instructions..................................................................................................10
1.4 CE mark.......................................................................................................................................11
1.4.1 Alterations to industrial trucks ......................................................................................................11
1.5 EN standards .............................................................................................................................. 11
1.6 EU declaration of conformity as per Machinery Directive.................................................... 12
2. SAFETY AND PREVENTION OF ACCIDENTS ______________________ 13
2.1 Warning notices and special information................................................................................ 13
2.2 Proper Use ..................................................................................................................................14
2.3 Improper Use .............................................................................................................................. 15
2.4 Safety hazards –prevention of accidents ............................................................................... 15
2.4.1 Residual hazards..........................................................................................................................15
2.4.2 Stability.........................................................................................................................................16
2.4.3 Non-ionising radiation...................................................................................................................16
2.5 Markings on industrial trucks...................................................................................................17
2.5.1 Type plate.....................................................................................................................................19
2.5.2 Carrying capacity..........................................................................................................................19
2.6 Installed safety equipment ........................................................................................................ 20
2.6.1 The most important safety features of the vehicle.......................................................................20
2.6.2 Actions to be taken in the event of an emergency.......................................................................22
3. TECHNICAL DATA ____________________________________________ 23
3.1 Exterior dimensions...................................................................................................................23
3.2 Standard mast types ....................................................................................................................24
3.3 Characteristics ...........................................................................................................................24

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3.3 Weights........................................................................................................................................25
3.4 Running gear .............................................................................................................................25
3.5 Dimensions .................................................................................................................................26
3.6 Performance data .......................................................................................................................27
3.7 Actuator.......................................................................................................................................28
4. DESCRIPTION OF VEHICLE _____________________________________29
4.1 Service description ....................................................................................................................29
4.2 Main component parts...............................................................................................................29
4.3 Switches and controls ..............................................................................................................30
4.3.1 Key functions................................................................................................................................31
4.3.2 Multi-function display MDI CAN ..................................................................................................32
5. TRANSPORT AND COMMISSIONING _____________________________33
5.1 Transport.....................................................................................................................................33
5.2 Initial Commissioning................................................................................................................34
6. OPERATION __________________________________________________35
6.1 Driving and braking ...................................................................................................................36
6.1.1 How to start the vehicle ...............................................................................................................36
6.1.2 Travelling .....................................................................................................................................37
6.1.3 Brakes ..........................................................................................................................................40
6.1.4 Steering ........................................................................................................................................40
6.2 Picking up, transporting and setting down of loads .............................................................41
6.2.1 How to pick up a load...................................................................................................................41
6.2.2 How to transport a load ...............................................................................................................42
6.2.3 How to place down a load ...........................................................................................................43
6.3 Parking and turning off ignition of vehicle .............................................................................44
6.3.1 Parking..........................................................................................................................................44
6.3.2 Switching Off ...............................................................................................................................44
7. MAINTENANCE AND REPAIR____________________________________45
7.1 Basic Safety Precautions .........................................................................................................45
7.2 Cleaning.......................................................................................................................................46
7.3 Service intervals.........................................................................................................................46
7.3.1 Maintenance checklist..................................................................................................................47

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7.4 Lubrication schedule .................................................................................................................48
7.4.1 Operating material .......................................................................................................................49
7.5 Maintenance instructions .........................................................................................................50
7.5.1 Open cover ..................................................................................................................................50
7.5.2 Check hydraulic oil level. .............................................................................................................50
7.5.3 Check electric fuses ....................................................................................................................51
7.6 Battery maintenance .................................................................................................................52
7.6.1 Safety instructions for battery handling .......................................................................................52
7.6.2 Check electrolyte level of battery ................................................................................................53
7.6.3 Check fluid level in battery tray ...................................................................................................54
7.6.4 How to measure temperature and electrolyte density in battery cells ........................................54
7.6.5 How to measure insulation resistance ........................................................................................55
7.6.6 Changing the battery....................................................................................................................55
7.6.7 How to change a battery ..............................................................................................................56
7.7 Shutdown .................................................................................................................................... 57
7.7.1 Putting the vehicle back into service after a shutdown ...............................................................57
7.8 Regular safety-related checks .................................................................................................57
8. Troubleshooting, disassembly and assembly______________________ 58
9. DISPOSAL ___________________________________________________ 59
10. ENCLOSURE _________________________________________________ 60
10.1 Alarm message to display.........................................................................................................60

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1. Introduction
1.1 Information regarding your customer documentation
Please read throught these operating instructions as well as the applicable accident prevention
regulations for safe handling of industrial trucks carefully before the initial start-up.
These operating and maintenance instructions must be available to and followed by all persons
involved in the operation, maintenance and handling of the electric tiller-controlled pallet vehicle.
These operating and maintenance instructions will help you
To become familiar with the electric tiller-controlled pallet vehicle,
To use the electric tiller-controlled pallet vehicle as intended
To make best use of the electric tiller-controlled pallet vehicle.
They contain important information about the electric tiller-controlled pallet vehicle:
To use it in an safe
and proper way
Following these instructions will ensure
Protection of operators,
Prevention of dangerous situations (work-related accidents).
Faultless operation of your electric tiller-controlled pallet vehicle.
Specifications involving "right/left" always relate to the direction of travel (forwards) of the vehicle. We
accept no liability for damages and breakdowns resulting from non-compliance with these operating
and maintenance instructions.
DOOSAN pursues a policy of constant product development. We therefore reserve the right to make
changes. Likewise, no legal claim may be derived from any particulars contained in the operating
instructions.
Author rights
The ownership of the copyright in this technical documentation remains with
Messrs. DOOSAN Logistics Europe GmbH. It contains regulations and
technical drawings that must not be duplicated, distributed or exploited for
the purposes of competition, in whole or in part, nor disclosed to others.

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1.2
Manufacturer information
1.2.1 Service and Hotline of manufacturer
 Manufacturer's address
Company name:
DOOSAN Logistics Europe GmbH
Street:
Am Stieg 17 –OT Freiwalde
Town:
D 15910 Bersteland - Germany
Phone:
Telefax:
Internet:
E-mail:
[phone] - 0
[phone] - 15
www.doosanlogistics.de
do[email protected]
 Document data
Operating instructions no.
693-10013-02-1119-en
Compliance with standards
and directives, please see
enclosed CE declaration
1.2.2 Type plate
Doosan Logistics Europe GmbH
Am Stieg 17; OT Freiwalde; T + 49 35 474 208-0D-15910 Bersteland F + 49 35 474 208-15
Model
Com. No. 1234-2011
Capacity
kg
at Load center mm
Motor performance W
Battery Voltage V
Hydraulic perform. W
Batt. Weight min. kg
Truck net weight kg
Batt. Weight max. kg
Truck total weight kg
Travel speed max. km/h

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1.3 Staff qualifications
1.3.1 Requirements
Persons involved in the operation and servicing of the electric tiller-controlled pallet vehicle must meet the
following requirements:
They must be at least 18 years of age.
They must be physically and mentally able.
They must be fit (that is, rested and not under the influence of alcohol, drugs and medication).
They must have received training in the operation and maintenance of the machine.
The owner operator must have receives proof of competence from applicants.
There should be no doubt that they are able to fulfill the assigned tasks reliably.
1.3.2 Qualifications
The electric tiller-controlled pallet vehicle must only be operated by staff holding a driver’s license.
The scope of responsibility and required qualification of the staff appointed to work with the electric tiller-
controlled pallet vehicle have to be clearly defined by the electric tiller-controlled pallet truck’s owner operator.
Persons undergoing training, receiving instructions or briefing for the electric tiller-controlled pallet vehicle must
be continuously supervised by an experience member of staff when working with the electric tiller-controlled pallet
vehicle.
We recommend providing safety briefing to your staff and to have their participation confirmed by signature as
well as to keep records thereof.
1.3.3 Additional operating instructions
The manufacturers’ operating instructions for some units will either be included or can be sent for.
Battery
Electronic control
Multifunction display

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1.4 CE mark
The electric tiller-controlled pallet vehicle is manufactured in accordance
with EU guidelines, as amended from time to time, bearing CE marking.
The enclosed declaration of conformity will become invalid if the device is
modified or altered in any way without our consent.
1.4.1 Alterations to industrial trucks
Owner-operators may only modify, or engage a specialist engineer to modify, powered industrial trucks if the
manufacturer has withdrawn from the business and when there is no successor.
However, owner-operators will have to ensure that:
The modifications to be carried out and their safety is planned, checked and performed by a
specialist engineer for industrial trucks;
Permanent records for planning, checks and performance of alterations are available;
Appropriate changes to signs with respect to load-bearing capacity, information signs and
stickers as well as operating and workshop manuals are made and approved;
durable and clearly visible labelling is attached to the industrial vehicle that states the type of
modifications, date of modifications and name and address of the organisation commissioned
with this task.
1.5 EN standards
This electric tiller-controlled pallet vehicle is compliant with the
requirements set out in:
The currently valid version of the Machinery Directive 2006/42/EC
The Electromagnetic Compatibility Directive 2014/30/EC
The threshold values for electromagnetic emissions and interference resistance for
industrial trucks are laid down in EN standard 12895.
The continuous sound pressure level is the mean value as per EN 12053 in compliance with EN
ISO 4871, taking into consideration the continuous sound pressure level generated during
driving, lifting and idling. The continuous sound pressure level is measured at the ear of the
operator.
Continuous sound pressure level: LpZA = 65 dB(A)

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1.6 EU declaration of conformity as per Machinery Directive
The manufacturer / distributor
Doosan Logistics Europe GmbH
Am Stieg 17, OT Freiwalde
15910 Bersteland
Entitled representative and author of the Technical documentation as per 2006/42/EG
Doosan Logistics Europe GmbH, Mr. Kwanhun Lee
Am Stieg 17 –OT Freiwalde
15910 Bersteland
hereby declares that the product below
Product Name: Electric tiller-controlled-stacker
Made by: BSL14S-7 / BSL16S-7 / BSL20S-7
Description: Picking up, setting down and transporting of shipping unit
comply fully with all the relevant provisions of the directive mentioned above as well as any other
directives applied (below) - including any amendments thereto which are in force at the time of the
declaration.
The following additional EU directives have been applied:
Machinery Directive 2006/42/EU
The following harmonized standards were applied:
EN ISO 12100:2010 Machine safety - general design guidelines - risk assessment and
risk reduction (ISO 12100:2010)
EN ISO 3691-1:2015 Safety of industrial trucks –safety requirements and verification –
part 1: Powered industrial trucks except automated guided
industrial trucks, pallet trucks with adjustable range and freight
delivery vehicles (ISO 3691-1:2015)
DIN EN 16307-1:2015 Industrial trucks –safety requirements and verification - part 1:
Additional requirements for powered industrial trucks except
automated guided industrial trucks, pallet trucks with adjustable
range and passenger vans (EN 16307-1:2013)

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2. Safety and prevention of accidents
2.1 Warning notices and special information
The operating instructions contain warnings and instructions for the prevention of accidents and dangerous
situations. The following warnings as well as the appropriate symbols are used in the instruction. Strictly observe
the instructions.
You are under the obligation of being aware of and following local safety regulations. Local regulations will apply
to instructions in this manual that deviate from the regulations stated above.
DANGER!
Designates an imminent danger. Death or serious injuries may ensue if this
advice is not followed.
WARNING!
Indicates a possibly dangerous situation. Non-compliance with this note may
result in fatal injury.
CAUTION!
Indicates a possibly dangerous situation. Non-compliance with this note may
result in minor injury.
ATTENTION!
Special dos and don’ts for the prevention of damage
NOTICE!
Special information concerning economic use as well as important additional
information

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2.2 Proper use
The industrial vehicle is to be used, operated and serviced according to the information contained in these
operating instructions.
The vehicle described in these operating instructions is an industrial vehicle designed for
lifting and transporting shipping units.
For maximum load and admissible load distance please see load diagram.
Use suitable pallets with open bottom board or trolleys
Admitted temperature range 0°C to 40°C.
The use at extreme temperature fluctuations and condensing humidity is to be kept at a
minimum and only admissible if it is possible afterwards to dry off the vehicle completely.
The use in cold stores requires special equipment and is to be clarified with the customer.
For use in roofed, enclosed spaces only.
For use up to 2000m above sea level only.
Special equipment is required for use in very dusty or corrosive environments.
For use on firm level ground only.
For use on owner-operator approved clearly visible driveways only.
For use on slopes with a maximum gradient of 10 % only
If the industrial vehicle is to be used outside the operational range described above, please
contact customer services beforehand as warranty will otherwise be lost.
The intended use includes following operating and maintenance instructions and observing
inspection and maintenance conditions.
The industrial vehicle is to be operated, maintained and repaired by competent persons.
Always use genuine accessories.
Any other, or use beyond that, will be deemed non-intended!
ATTENTION
Incorrect operation or unauthorised use may pose a hazard to:
Life and limb
Material assets
The efficient use of the industrial vehicle

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2.3 Improper Use
Any non-permitted use of the industrial vehicle will be the responsibility of the owner-operator or operator. The
manufacturer / supplier will not accept liability for damages resulting from it. The risk is solely for the user-owner.
The list below serves as an example and is not integral. Nonpermitted actions
include:
Lifting or transporting people
Exceeding the maximum load-bearing capacity of the pallet truck
Using the vehicle in areas prone to fire or explosion hazards
Using the vehicle as push loader or towing vehicle
Lifting and moving a load on ramps
Transporting a load that is distributed unevenly on the fork
Transporting a cargo with its centre of gravity offset in relation to the longitudinal axis of the
vehicle
Travelling with the load lifted (>500 mm)
2.4 Safety hazards –prevention of accidents
2.4.1 Residual hazards
The industrial truck is designed in accordance with the latest state-of-the-art technology and accepted safety
regulations. It is assumed that the pertinent health and safety regulations as well as accident prevention
regulations will be followed. Never-the-less residual hazards may still occur from the way the vehicle is handled.
Persons present within the hazardous range around the vehicle must be informed about the risks involved in
handling an industrial vehicle.
Residual hazards may includ:
Escape of operating fluids due to leaks, cracking lines, hoses or tanks
Negligence due to obstructed view or operation in tight spaces
Danger of slipping due to oil leakage or spilt lubricants
Human error due to non-observance of safety regulations
Irreparable damages or worn component parts
Insufficient observance of persons present within the working range of the pallet truck

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2.4.2 Stability
The steadiness of industrial trucks is only guaranteed if the stated intended use is observed.
It is not guaranteed for:
Excessive speed when cornering
Driving with the load lifted
Turning manoeuvres and driving in a tilted position on descending or ascending slopes
Carrying the load on the downhill side on descending or ascending stretches of road
Too wide or too heavy load
Driving with a suspended load
Driving over ramp edges or steps
WARNING!
The vehicle may capsize open!
Always pick up and place down load on level and solid ground.
Driving with the load lifted is prohibited
Avoid cornering at excessive speed.
Always carry load on the uphill side when driving on ascending or
descending slopes.
Fatal injuries!
Unauthorised persons are prohibited from entering the danger area
during working hours. If required, a suitable person will have to direct
the operator.
DANGER!
The use of the industrial vehicle under the circumstances described below is
prohibited!
As a means of passenger transportation
Usage as crane
Usage as passenger lift
2.4.3 Non-ionising radiation
WARNING!
Non-ionising radiation causes interference to medical devices!
Electrical equipment emitting non-ionising radiation (wireless data
transmission) may interfere with medical devices worn by the
operator.

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2.5 Markings on industrial trucks
Danger points on the vehicle are marked by the warning signs listed below. Obtain precise information about the
meaning of these signs before starting to operate the pallet truck. The picture shows the arrangement of signs.
ATTENTION!
It is necessary to ensure that the industrial vehicle is marked correctly at
all times !
Missing or damaged rating plates and warning signs have to be
replaced .

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DANGER!
Risk of severe injury!
Do not step beneath suspended loads .
Do not climb on the forks. Do not take a ride on it .
Do not put hands into chain when it is running.
Do not reach in between mast and mast protection.
DANGER!
Risk of severe injury!
Giving people a ride on the industrial vehicle is prohibited.
Always wear safety boots for work with the electric tiller-controlled
pallet truck.
Do not reach into the tiller with your fingers during operation.

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2.5.1 Type plate
1. Type
2. Serial number
3. Nominal load-bearing capacity in kg
4. at the centre of gravity in mm
5. Nominal motor power in W
6. Hydraulic power in W
7. Weight (without battery) in kg
8. Total weight in k
9. Battery voltage in V
10. Minimum battery weight in kg kg
11. Maximum battery weight in kg
12. Transport speed in km/h
2.5.2 Carrying capacity
The nominal carrying capacity on the type plate shows the maximum carrying capacity (in kg) with even load
distribution on the load receptor.
ATTENTION!
The specifications on the hoisting capacity diagram require special
attention!
Exceeding the specified loads may cause the electric tiller-controlled
pallet truck to tilt, resulting in possible deformation of the hoisting
frame.
1
11
3
5
6
7
8
2
4
9
10
12

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2.6 Installed safety equipment
2.6.1 The most important safety features of the vehicle
1
2
3
4
5
6
7
9

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Pos.
Designation
1
Safety screen
2
Emergency reverse brake
3
Braking is achieved by letting go of the controller
4
Emergency-stop switch
5
Braking of forklift vehicle occurs as soon as the tiller arm has reached upper position.
6
Safety hood
7
Horn
8
Electromagnetic brake
9
Ram-protection
The wheels are protected by a sturdy collision guard in order to prevent contact with the operator.
Rounded corners and edges ensure safe operation of the industrial vehicle.
A long slewing tiller provides sufficient safety distance. When released, the tiller will automatically
be brought into braking position.
The emergency reversing button on the tiller head changes the direction of travel when coming into
body contact.
The safety screen on the mast protects the operator against moving parts.
When released, the controller will jump into neutral position, braking the vehicle.
In the case of danger, people present within the dangerous area can be warned by activating a
warning signal.
When activated in the case of danger, the emergency stop button will shut down all electric
functions.
WARNING!
Risk of injury due to falling loads !
Loads handled above the safety screen may endanger the
operator and the industrial vehicle by being dropped .
Loads containing small parts must be secured against falling .

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2.6.2 Actions to be taken in the event of an emergency
Press the emergency stop button (4) immediately (downwards)
This will interrupt the power supply to the machine.
This will stop all movements. The electromagnetic brake will be activated.
Do not unlock the emergency stop button before the cause of the problem is determined and
has been eliminated. (pull upwards) Afterwards the power supply to the vehicle will be re-
established and the vehicle will be ready for operation.
NOTICE!
The emergency stop button should only be operated in the case of an
emergency!
Frequent switching for the purpose of turning the machine on/off
during breaks will reduce the useful life of the switching contacts.
To turn the machine on/off, use the keypad.
ATTENTION!
Do not remove safety equipment at any time or render it inoperative by
making changes.
The operation of the industrial vehicle with known technical defects is
prohibited.
Always use genuine DOOSAN spare parts. Other makes do not meet
the specified technical requirements.
Keep all hazard warnings at/on the vehicle in a complete and legible
state.
Disconnect the machine from the power supply before starting any
maintenance, repair or service work. Ensure that the ignition lock is in
zero position.
4