Doosan BSL14S-7 User manual

Operating manual
Electric tiller-controlled-stacker
BSL14S-7
BSL16S-7
BSL20S-7
Effective from year of manufacture: 2019
Original operating instructions in English!Keep for future use!
Doosan Logistics Europe
GmbH
Am Stieg 17, OT Freiwalde
D-15910 Bersteland
Telefon: [phone]
Fax: [phone]-
15
E-Mail: [e-mail]
Web: http://www.doosanlogistics.de

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CONTENTS
1. INTRODUCTION _______________________________________________ 8
1.1 Information regarding your customer documentation ............................................................ 8
1.2 Manufacturer information............................................................................................................9
1.2.1 Service and Hotline of manufacturer..............................................................................................9
1.2.2 Type plate.......................................................................................................................................9
1.3 Staff qualifications .....................................................................................................................10
1.3.1 Requirements...............................................................................................................................10
1.3.2 Qualifications................................................................................................................................10
1.3.3 Additional operating instructions..................................................................................................10
1.4 CE mark.......................................................................................................................................11
1.4.1 Alterations to industrial trucks ......................................................................................................11
1.5 EN standards .............................................................................................................................. 11
1.6 EU declaration of conformity as per Machinery Directive.................................................... 12
2. SAFETY AND PREVENTION OF ACCIDENTS ______________________ 13
2.1 Warning notices and special information................................................................................ 13
2.2 Proper Use ..................................................................................................................................14
2.3 Improper Use .............................................................................................................................. 15
2.4 Safety hazards –prevention of accidents ............................................................................... 15
2.4.1 Residual hazards..........................................................................................................................15
2.4.2 Stability.........................................................................................................................................16
2.4.3 Non-ionising radiation...................................................................................................................16
2.5 Markings on industrial trucks...................................................................................................17
2.5.1 Type plate.....................................................................................................................................19
2.5.2 Carrying capacity..........................................................................................................................19
2.6 Installed safety equipment ........................................................................................................ 20
2.6.1 The most important safety features of the vehicle.......................................................................20
2.6.2 Actions to be taken in the event of an emergency.......................................................................22
3. TECHNICAL DATA ____________________________________________ 23
3.1 Exterior dimensions...................................................................................................................23
3.2 Standard mast types ....................................................................................................................24
3.3 Characteristics ...........................................................................................................................24

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3.3 Weights........................................................................................................................................25
3.4 Running gear .............................................................................................................................25
3.5 Dimensions .................................................................................................................................26
3.6 Performance data .......................................................................................................................27
3.7 Actuator.......................................................................................................................................28
4. DESCRIPTION OF VEHICLE _____________________________________29
4.1 Service description ....................................................................................................................29
4.2 Main component parts...............................................................................................................29
4.3 Switches and controls ..............................................................................................................30
4.3.1 Key functions................................................................................................................................31
4.3.2 Multi-function display MDI CAN ..................................................................................................32
5. TRANSPORT AND COMMISSIONING _____________________________33
5.1 Transport.....................................................................................................................................33
5.2 Initial Commissioning................................................................................................................34
6. OPERATION __________________________________________________35
6.1 Driving and braking ...................................................................................................................36
6.1.1 How to start the vehicle ...............................................................................................................36
6.1.2 Travelling .....................................................................................................................................37
6.1.3 Brakes ..........................................................................................................................................40
6.1.4 Steering ........................................................................................................................................40
6.2 Picking up, transporting and setting down of loads .............................................................41
6.2.1 How to pick up a load...................................................................................................................41
6.2.2 How to transport a load ...............................................................................................................42
6.2.3 How to place down a load ...........................................................................................................43
6.3 Parking and turning off ignition of vehicle .............................................................................44
6.3.1 Parking..........................................................................................................................................44
6.3.2 Switching Off ...............................................................................................................................44
7. MAINTENANCE AND REPAIR____________________________________45
7.1 Basic Safety Precautions .........................................................................................................45
7.2 Cleaning.......................................................................................................................................46
7.3 Service intervals.........................................................................................................................46
7.3.1 Maintenance checklist..................................................................................................................47

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7.4 Lubrication schedule .................................................................................................................48
7.4.1 Operating material .......................................................................................................................49
7.5 Maintenance instructions .........................................................................................................50
7.5.1 Open cover ..................................................................................................................................50
7.5.2 Check hydraulic oil level. .............................................................................................................50
7.5.3 Check electric fuses ....................................................................................................................51
7.6 Battery maintenance .................................................................................................................52
7.6.1 Safety instructions for battery handling .......................................................................................52
7.6.2 Check electrolyte level of battery ................................................................................................53
7.6.3 Check fluid level in battery tray ...................................................................................................54
7.6.4 How to measure temperature and electrolyte density in battery cells ........................................54
7.6.5 How to measure insulation resistance ........................................................................................55
7.6.6 Changing the battery....................................................................................................................55
7.6.7 How to change a battery ..............................................................................................................56
7.7 Shutdown .................................................................................................................................... 57
7.7.1 Putting the vehicle back into service after a shutdown ...............................................................57
7.8 Regular safety-related checks .................................................................................................57
8. Troubleshooting, disassembly and assembly______________________ 58
9. DISPOSAL ___________________________________________________ 59
10. ENCLOSURE _________________________________________________ 60
10.1 Alarm message to display.........................................................................................................60

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1. Introduction
1.1 Information regarding your customer documentation
Please read throught these operating instructions as well as the applicable accident prevention
regulations for safe handling of industrial trucks carefully before the initial start-up.
These operating and maintenance instructions must be available to and followed by all persons
involved in the operation, maintenance and handling of the electric tiller-controlled pallet vehicle.
These operating and maintenance instructions will help you
To become familiar with the electric tiller-controlled pallet vehicle,
To use the electric tiller-controlled pallet vehicle as intended
To make best use of the electric tiller-controlled pallet vehicle.
They contain important information about the electric tiller-controlled pallet vehicle:
To use it in an safe
and proper way
Following these instructions will ensure
Protection of operators,
Prevention of dangerous situations (work-related accidents).
Faultless operation of your electric tiller-controlled pallet vehicle.
Specifications involving "right/left" always relate to the direction of travel (forwards) of the vehicle. We
accept no liability for damages and breakdowns resulting from non-compliance with these operating
and maintenance instructions.
DOOSAN pursues a policy of constant product development. We therefore reserve the right to make
changes. Likewise, no legal claim may be derived from any particulars contained in the operating
instructions.
Author rights
The ownership of the copyright in this technical documentation remains with
Messrs. DOOSAN Logistics Europe GmbH. It contains regulations and
technical drawings that must not be duplicated, distributed or exploited for
the purposes of competition, in whole or in part, nor disclosed to others.

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1.2
Manufacturer information
1.2.1 Service and Hotline of manufacturer
 Manufacturer's address
Company name:
DOOSAN Logistics Europe GmbH
Street:
Am Stieg 17 –OT Freiwalde
Town:
D 15910 Bersteland - Germany
Phone:
Telefax:
Internet:
E-mail:
[phone] - 0
[phone] - 15
www.doosanlogistics.de
do[email protected]
 Document data
Operating instructions no.
693-10013-02-1119-en
Compliance with standards
and directives, please see
enclosed CE declaration
1.2.2 Type plate
Doosan Logistics Europe GmbH
Am Stieg 17; OT Freiwalde; T + 49 35 474 208-0D-15910 Bersteland F + 49 35 474 208-15
Model
Com. No. 1234-2011
Capacity
kg
at Load center mm
Motor performance W
Battery Voltage V
Hydraulic perform. W
Batt. Weight min. kg
Truck net weight kg
Batt. Weight max. kg
Truck total weight kg
Travel speed max. km/h

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1.3 Staff qualifications
1.3.1 Requirements
Persons involved in the operation and servicing of the electric tiller-controlled pallet vehicle must meet the
following requirements:
They must be at least 18 years of age.
They must be physically and mentally able.
They must be fit (that is, rested and not under the influence of alcohol, drugs and medication).
They must have received training in the operation and maintenance of the machine.
The owner operator must have receives proof of competence from applicants.
There should be no doubt that they are able to fulfill the assigned tasks reliably.
1.3.2 Qualifications
The electric tiller-controlled pallet vehicle must only be operated by staff holding a driver’s license.
The scope of responsibility and required qualification of the staff appointed to work with the electric tiller-
controlled pallet vehicle have to be clearly defined by the electric tiller-controlled pallet truck’s owner operator.
Persons undergoing training, receiving instructions or briefing for the electric tiller-controlled pallet vehicle must
be continuously supervised by an experience member of staff when working with the electric tiller-controlled pallet
vehicle.
We recommend providing safety briefing to your staff and to have their participation confirmed by signature as
well as to keep records thereof.
1.3.3 Additional operating instructions
The manufacturers’ operating instructions for some units will either be included or can be sent for.
Battery
Electronic control
Multifunction display

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1.4 CE mark
The electric tiller-controlled pallet vehicle is manufactured in accordance
with EU guidelines, as amended from time to time, bearing CE marking.
The enclosed declaration of conformity will become invalid if the device is
modified or altered in any way without our consent.
1.4.1 Alterations to industrial trucks
Owner-operators may only modify, or engage a specialist engineer to modify, powered industrial trucks if the
manufacturer has withdrawn from the business and when there is no successor.
However, owner-operators will have to ensure that:
The modifications to be carried out and their safety is planned, checked and performed by a
specialist engineer for industrial trucks;
Permanent records for planning, checks and performance of alterations are available;
Appropriate changes to signs with respect to load-bearing capacity, information signs and
stickers as well as operating and workshop manuals are made and approved;
durable and clearly visible labelling is attached to the industrial vehicle that states the type of
modifications, date of modifications and name and address of the organisation commissioned
with this task.
1.5 EN standards
This electric tiller-controlled pallet vehicle is compliant with the
requirements set out in:
The currently valid version of the Machinery Directive 2006/42/EC
The Electromagnetic Compatibility Directive 2014/30/EC
The threshold values for electromagnetic emissions and interference resistance for
industrial trucks are laid down in EN standard 12895.
The continuous sound pressure level is the mean value as per EN 12053 in compliance with EN
ISO 4871, taking into consideration the continuous sound pressure level generated during
driving, lifting and idling. The continuous sound pressure level is measured at the ear of the
operator.
Continuous sound pressure level: LpZA = 65 dB(A)

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1.6 EU declaration of conformity as per Machinery Directive
The manufacturer / distributor
Doosan Logistics Europe GmbH
Am Stieg 17, OT Freiwalde
15910 Bersteland
Entitled representative and author of the Technical documentation as per 2006/42/EG
Doosan Logistics Europe GmbH, Mr. Kwanhun Lee
Am Stieg 17 –OT Freiwalde
15910 Bersteland
hereby declares that the product below
Product Name: Electric tiller-controlled-stacker
Made by: BSL14S-7 / BSL16S-7 / BSL20S-7
Description: Picking up, setting down and transporting of shipping unit
comply fully with all the relevant provisions of the directive mentioned above as well as any other
directives applied (below) - including any amendments thereto which are in force at the time of the
declaration.
The following additional EU directives have been applied:
Machinery Directive 2006/42/EU
The following harmonized standards were applied:
EN ISO 12100:2010 Machine safety - general design guidelines - risk assessment and
risk reduction (ISO 12100:2010)
EN ISO 3691-1:2015 Safety of industrial trucks –safety requirements and verification –
part 1: Powered industrial trucks except automated guided
industrial trucks, pallet trucks with adjustable range and freight
delivery vehicles (ISO 3691-1:2015)
DIN EN 16307-1:2015 Industrial trucks –safety requirements and verification - part 1:
Additional requirements for powered industrial trucks except
automated guided industrial trucks, pallet trucks with adjustable
range and passenger vans (EN 16307-1:2013)