Doosan D50S-5 Manual


SB2356E0
SB2356E033
Operation &Operation &
Maintenance ManualMaintenance Manual
FORKLIFTSFORKLIFTS
D50S-5, D60S-5, D70S-5D50S-5, D60S-5, D70S-5
D80S-5, D90S-5D80S-5, D90S-5
G50S-5, G60S-5, G70S-5G50S-5, G60S-5, G70S-5
13041304
Original InstructionOriginal Instruction


Table of ContentsTable of Contents
11
Table of ContentsTable of Contents
Information SectionInformation Section
ForForeword ..................................................................... eword ..................................................................... 22
Safety SectionSafety Section
Important Safety Information ..................................... 4Important Safety Information ..................................... 4
Safety Safety ............................................................................................................................................... 5..... 5
Warning Signs and Labels ................................. 5Warning Signs and Labels ................................. 5
General Hazard Information ............................. 10General Hazard Information ............................. 10
OperatiOperation Inon Informatformation ion ....................................... ....................................... 1111
MaintenMaintenance Infance Informatiormation on .................................. .................................. 1414
Operator Restraint Operator Restraint System System (If (If Equipped) ..Equipped) ........ ...... 1717
Avoiding Avoiding Lift TLift Truck ruck TipoTipover ver ............................... ............................... 2121
Safety Safety Rules ...................................................... Rules ...................................................... 2323
How to Survive in a Tipover (If OperatorHow to Survive in a Tipover (If Operator
Restraint System Equipped) ............................ 29Restraint System Equipped) ............................ 29
General SectionGeneral Section
Declaration of Conformity ........................................ 31Declaration of Conformity ........................................ 31
SpecifSpecificatiications ons ............................................................ ............................................................ 3232
Noise Noise &Vibr&Vibration ation ....................................................... ....................................................... 4848
Capacity Chart Capacity Chart - - Without Side Without Side Shifter .......Shifter ............................ ....... 4949
Capacity Chart Capacity Chart - - With With Side Shifter Side Shifter ............................................. ....... 5151
Serial Serial NumbeNumber r ........................................................... ........................................................... 5353
Operator's Operator's Warning Warning and and Identification Identification Plate .Plate ................. .... 5555
Operation SectionOperation Section
Operator’s Operator’s Station aStation and Mnd Monitoring Sonitoring Systems ystems ............... ....... 5757
Seat Switch System ................................................. 67Seat Switch System ................................................. 67

Lift Truck Controls .................................................... 67Lift Truck Controls .................................................... 67
RefuelRefueling ................................................................... ing ................................................................... 7272
Before Before StartiStarting the ng the Engine Engine ....................................... ....................................... 7575
StartiStarting the ng the Engine ...Engine ................................................... ................................................ 7878
After Starting the Engine .......................................... 81After Starting the Engine .......................................... 81
Lift Lift Truck Truck OperOperation ation ................................................ ................................................ 117117
Auto Shift Controller ASC-202/204/208 (If Equipped)Auto Shift Controller ASC-202/204/208 (If Equipped)
.............................................................................................................................................. 119.................... 119
OperOperating ating TechniqTechniques ues ............................................ ............................................ 124124
Parking the Lift Truck ............................................. 128Parking the Lift Truck ............................................. 128
Lift Fork Adjustment ............................................... 129Lift Fork Adjustment ............................................... 129
Storage Storage InformInformatioation n ........................................................................ ........................ 130130
TraTransportationsportation Hin Hints .nts ............................................... .............................................. 131131
TowiTowing Ing Informanformation tion ................................................. ................................................. 132132
MaintenanMaintenance ce SectionSection
Inspection, Maintenance and Repair of Lift TruckInspection, Maintenance and Repair of Lift Truck
Forks Forks ........................................................................................................................................ 133...... 133
Tire Inflation Information ........................................ 137Tire Inflation Information ........................................ 137
Torque Specifications ............................................ 138Torque Specifications ............................................ 138
Cooling System Specifications .............................. 140Cooling System Specifications .............................. 140
Fuel Fuel SpecifSpecifications .....ications ................................................. ............................................ 142142
LubricLubricant Speant Specificaticifications ons ......................................... ......................................... 144144
Maintenance IntervalsMaintenance Intervals............................................ 148............................................ 148
When Required ...................................................... 152When Required ...................................................... 152
Every Every 10 10 Service Service Hours Hours or or Daily ....Daily ............................................. 15..... 1599
First 50-100 First 50-100 Service Hours Service Hours or a or a Week ........Week ........................ 16.. 1644
First 250 Service Hours or a Month ...................... 171First 250 Service Hours or a Month ...................... 171
Every Every 250 250 Service Service Hours Hours or or Monthly ...Monthly ............................... ...... 172172
Every 500 Every 500 Service HoService Hours or urs or 3 M3 M onths onths .................................. 180.. 180
Every 1000 Every 1000 Service HService Hours ours or or 6 M6 M onths onths .......................... ...... 184184
Every 1500 Every 1500 Service HService Hours ours or or 9 M9 M onths onths .......................... ...... 190190
Every 2000 Every 2000 Service HService Hours ours or or Yearly.....Yearly.................................... 193. 193
Every 2500 ServEvery 2500 Service Hours ice Hours or 15 or 15 Months......Months................... ... 197197
Every 3000 ServEvery 3000 Service Hours ice Hours or 18 or 18 Months......Months................... ... 199199
IndexIndex
Index Index .................................................................................................................. 200............................ 200


Information SectionInformation Section
22
ForewordForeword
Literature InformationLiterature Information
This manual should be stored in the operator'sThis manual should be stored in the operator's
compartment in the literature holder or seat backcompartment in the literature holder or seat back
literature storage area.literature storage area.
This manual contains safety, operation,This manual contains safety, operation,
transportation, lubrication and maintenancetransportation, lubrication and maintenance
information.information.
Some photographs or illustrations in this publicationSome photographs or illustrations in this publication
show details or attachments that can be differentshow details or attachments that can be different
from your lift truck. Guards and covers might havefrom your lift truck. Guards and covers might have
been removed for illustrative purposes.been removed for illustrative purposes.
Continuing improvement and advancement ofContinuing improvement and advancement of
product design might have caused changes to yourproduct design might have caused changes to your
lift truck which are not included in this publication.lift truck which are not included in this publication.
Read, study and keep this manual with the lift truck.Read, study and keep this manual with the lift truck.
Whenever a question arises regarding your lift truck,Whenever a question arises regarding your lift truck,
or this publication, please consult your DOOSANor this publication, please consult your DOOSAN
dealer for the latest available information.dealer for the latest available information.
SafetySafety
The Safety Section lists basic safety precautions. InThe Safety Section lists basic safety precautions. In
addition, this section identifies the text and locationsaddition, this section identifies the text and locations
of warning signs and labels used on the lift truck.of warning signs and labels used on the lift truck.
Read and understand the basic precautions listed inRead and understand the basic precautions listed in
the Safety Section before operating or performingthe Safety Section before operating or performing
lubrication, maintenance and repair on this lift truck.lubrication, maintenance and repair on this lift truck.
Operator Restraint System (Operator Restraint System (If EquippeIf Equipped)d)
This manual contains safety, operation andThis manual contains safety, operation and
maintenance information for the DOOSAN operatormaintenance information for the DOOSAN operator
restraint system. Read, study and keep it handy.restraint system. Read, study and keep it handy.
WARNING
WARNING
Your DOOSAN truck comes equipped with anYour DOOSAN truck comes equipped with an
operator restraint system. Should it becomeoperator restraint system. Should it become
necessary to replace the seat for any reason, itnecessary to replace the seat for any reason, it
should only be replaced with another DOOSANshould only be replaced with another DOOSAN
operator restraint system.operator restraint system.
Photographs or illustrations guide the operatorPhotographs or illustrations guide the operator
through correct procedures of checking, operationthrough correct procedures of checking, operation
and maintenance of the DOOSAN operator restraintand maintenance of the DOOSAN operator restraint
system.system.
SAFE and EFFICIENT OPERATION of a lift truckSAFE and EFFICIENT OPERATION of a lift truck
depends to a great extent on the skill and alertnessdepends to a great extent on the skill and alertness
on the part of the operator. To develop this skill theon the part of the operator. To develop this skill the
operator should read and understand the Safeoperator should read and understand the Safe
Driving Practices contained in this manual.Driving Practices contained in this manual.
Forklift trucks seldom tipover, but in the rare eventForklift trucks seldom tipover, but in the rare event
they do, the operator may be pinned to the groundthey do, the operator may be pinned to the ground
by the lift truck or the overhead guard. This couldby the lift truck or the overhead guard. This could
result in serious injury or death.result in serious injury or death.
Operator training and safety awareness is anOperator training and safety awareness is an
effective way to prevent accidents, but accidentseffective way to prevent accidents, but accidents
can still happen. The DOOSAN operator restraintcan still happen. The DOOSAN operator restraint
system can minimize injuries. The DOOSANsystem can minimize injuries. The DOOSAN
operator restraint system keeps the operatoroperator restraint system keeps the operator
substantially within the confines of the operator'ssubstantially within the confines of the operator's
compartment and the overhead guard.compartment and the overhead guard.
This manual contains information necessary for SafeThis manual contains information necessary for Safe
Operation. Before operating a lift truck make sureOperation. Before operating a lift truck make sure
that the necessary instructions are available andthat the necessary instructions are available and
understood.understood.


Information SectionInformation Section
33
OperationOperation
The Operation Section is a reference for the newThe Operation Section is a reference for the new
operator and a refresher for operator and a refresher for the experienced one.the experienced one.
This section includes a discussion of gauges,This section includes a discussion of gauges,
switches, lift truck controls, attachment controls,switches, lift truck controls, attachment controls,
transportation and towing information.transportation and towing information.
Photographs and illustrations guide the operatorPhotographs and illustrations guide the operator
through correct procedures of checking, starting,through correct procedures of checking, starting,
operating and stopping the lift truck.operating and stopping the lift truck.
Operating techniques outlined in this publication areOperating techniques outlined in this publication are
basic. Skill and techniques develop as the operatorbasic. Skill and techniques develop as the operator
gains knowledge of the lift truck and its capabilities.gains knowledge of the lift truck and its capabilities.
MaintenanceMaintenance
The Maintenance Section is a guide to equipmentThe Maintenance Section is a guide to equipment
care. The illustrated, step-by-step instructions arecare. The illustrated, step-by-step instructions are
grouped by servicing intervals. Items without specificgrouped by servicing intervals. Items without specific
intervals are listed under "When Required" topics.intervals are listed under "When Required" topics.
Items in the "Maintenance Intervals" chart areItems in the "Maintenance Intervals" chart are
referenced to detailed instructions that follow.referenced to detailed instructions that follow.
Maintenance IntervalsMaintenance Intervals
Use the service hour meter to determine servicingUse the service hour meter to determine servicing
intervals. Calendar intervals shown (daily, weekly,intervals. Calendar intervals shown (daily, weekly,
monthly, etc.) can be used instead of service hourmonthly, etc.) can be used instead of service hour
meter intervals if they provide more convenientmeter intervals if they provide more convenient
servicing schedules and approximate the indicatedservicing schedules and approximate the indicated
service hour meter reading. Recommended serviceservice hour meter reading. Recommended service
should always be performed at the interval thatshould always be performed at the interval that
occurs first.occurs first.
Under extremely severe, dusty or wet operatingUnder extremely severe, dusty or wet operating
conditions, more frequent lubrication than isconditions, more frequent lubrication than is
specified in the "Maintenance Intervals" chart mightspecified in the "Maintenance Intervals" chart might
be necessary.be necessary.
Perform service on items at multiples of the originalPerform service on items at multiples of the original
requirement. For example, at "Every 500 Servicerequirement. For example, at "Every 500 Service
Hours or 3 Months", also service those items listedHours or 3 Months", also service those items listed
under "Every 250 Service Hours or Monthly" andunder "Every 250 Service Hours or Monthly" and
"Every 10 Service Hours or Daily"."Every 10 Service Hours or Daily".
Environment ManagementEnvironment Management
Note that DOOSAN INDUSTRIAL VEHICLENote that DOOSAN INDUSTRIAL VEHICLE
DIVISION is ISO 14001 certified which isDIVISION is ISO 14001 certified which is
harmonized with ISO 9001. Periodicharmonized with ISO 9001. Periodic
ENVIRONMENTAL AUDITS & ENVIRONMENTALENVIRONMENTAL AUDITS & ENVIRONMENTAL
PERFORMANCE EVALUATIONS have been madePERFORMANCE EVALUATIONS have been made
by internal and external inspection entities.by internal and external inspection entities.
LIFECYCLE ANALYSIS has also been madeLIFECYCLE ANALYSIS has also been made
through out the total product life. ENVIRONMENTthrough out the total product life. ENVIRONMENT
MANAGEMENT SYSTEM includes DESIGN FORMANAGEMENT SYSTEM includes DESIGN FOR
ENVIRONMENT from the initial stage of the design.ENVIRONMENT from the initial stage of the design.
ENVIRONMENT MANAGEMENT SYSTEMENVIRONMENT MANAGEMENT SYSTEM
considers environmental laws & regulations,considers environmental laws & regulations,
reduction or elimination of resource consumption asreduction or elimination of resource consumption as
well as environmental emission or pollution fromwell as environmental emission or pollution from
industrial activities, energy saving, environmentindustrial activities, energy saving, environment
friendly product design(lower noise, vibration,friendly product design(lower noise, vibration,
emission, smoke, heavy metal free, ozone depletingemission, smoke, heavy metal free, ozone depleting
substance free, etc.), recycling, material costsubstance free, etc.), recycling, material cost
reduction, and even environmentally orientedreduction, and even environmentally oriented
education for the employee.education for the employee.


Safety SectionSafety Section
44
ImportImportaant Sant Safety Inforfety Informamatitionon
Most accidents involving product operation, maintenance and repair are caused by failure to observe basicMost accidents involving product operation, maintenance and repair are caused by failure to observe basic
safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situationssafety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations
before an accident occurs. A person must be alert to potential hazards, and use common sense. Personsbefore an accident occurs. A person must be alert to potential hazards, and use common sense. Persons
must also have the necessary training, skills and tools before attempting to perform these functions.must also have the necessary training, skills and tools before attempting to perform these functions.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and couldImproper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have readDo not operate or perform any lubrication, maintenance or repair on this product, until you have read
and understood the operation, lubrication, maintenance and and understood the operation, lubrication, maintenance and repair information.repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazardSafety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death warnings are not heeded, bodily injury or death could occur to you could occur to you or other persons.or other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as "WARNING"The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as "WARNING"
as shown below.as shown below.
WARNING
WARNING
The meaning of this safety alert symbol is as follows:The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Involved.Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning, explaining the hazard, can be either written or pictoriallyThe message that appears under the warning, explaining the hazard, can be either written or pictorially
presented.presented.
Operations that may cause product damage are identified by NOTICE labels on the product and in thisOperations that may cause product damage are identified by NOTICE labels on the product and in this
publication.publication.
DOOSAN cannot anticipate every possible circumstance that might involve a potential hazard, and commonDOOSAN cannot anticipate every possible circumstance that might involve a potential hazard, and common
sense is always required. The warnings in this publication and on the product are therefore not all inclusive.sense is always required. The warnings in this publication and on the product are therefore not all inclusive.
Before any tool, procedure, work method or operatiBefore any tool, procedure, work method or operating technique not specifically rng technique not specifically recommended by DOOSAN isecommended by DOOSAN is
used, you must be sure that it is safe for you and others. You should also ensure that the product will not beused, you must be sure that it is safe for you and others. You should also ensure that the product will not be
damaged or made unsafe by the operation, lubrication, maintenance or repair procedures you choose.damaged or made unsafe by the operation, lubrication, maintenance or repair procedures you choose.
The information, specifications, and illustration in this publication are on the basis of information available atThe information, specifications, and illustration in this publication are on the basis of information available at
the time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, andthe time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and
other items can change at any time. These changes can affect the service given to the product. Obtain theother items can change at any time. These changes can affect the service given to the product. Obtain the
complete and most current information before starting any job. DOOSAN dealers have the most currentcomplete and most current information before starting any job. DOOSAN dealers have the most current
information available.information available.


Safety SectionSafety Section
55
SafetySafety
The safety rules and regulations in this section areThe safety rules and regulations in this section are
representative of some, but not all rules andrepresentative of some, but not all rules and
regulations noted under the Occupational Safetyregulations noted under the Occupational Safety
and Health Act (OSHA) and are paraphrasedand Health Act (OSHA) and are paraphrased
without representation that the OSHA rules andwithout representation that the OSHA rules and
regulations have been reproduced verbatim.regulations have been reproduced verbatim.
Please refer to 1910. 178 in Federal Register Vol.Please refer to 1910. 178 in Federal Register Vol.
37, No. 202, the National Fire Protection Association37, No. 202, the National Fire Protection Association
No. 505 (NFPA), American National Standard, ANSINo. 505 (NFPA), American National Standard, ANSI
B56. 1 Safety Standard for Low lift and High LiftB56. 1 Safety Standard for Low lift and High Lift
Trucks and subsequent revisions for a complete listTrucks and subsequent revisions for a complete list
of OSHA rules and regulations as to the safeof OSHA rules and regulations as to the safe
operation of powered industrial lift trucks. Sinceoperation of powered industrial lift trucks. Since
regulations vary from country to country outside inregulations vary from country to country outside in
U.S.A., operate this lift truck in accordance with localU.S.A., operate this lift truck in accordance with local
regulations.regulations.
DOOSAN lift trucks are manufactured according toDOOSAN lift trucks are manufactured according to
the regulations and standards laid down in EUthe regulations and standards laid down in EU
Machinery Directive 98/37/EC and EMC directiveMachinery Directive 98/37/EC and EMC directive
2004/108/EC. Please refer to the Directives 89/655/2004/108/EC. Please refer to the Directives 89/655/
EC and 89/391/EC and its amendments for the safeEC and 89/391/EC and its amendments for the safe
use of DOOSAN lift trucks.use of DOOSAN lift trucks.
The most effective method of preventing seriousThe most effective method of preventing serious
injury or death to the lift truck operator or others isinjury or death to the lift truck operator or others is
for the lift truck operator to be familiar with thefor the lift truck operator to be familiar with the
proper operation of the lift truck, to be alert and toproper operation of the lift truck, to be alert and to
avoid actions or conditions which can result in anavoid actions or conditions which can result in an
accident.accident.
Do not operate a lift truck if in need of repair,Do not operate a lift truck if in need of repair,
defective or in any way unsafe. Report all defectsdefective or in any way unsafe. Report all defects
and unsafe conditions immediately. Do not attemptand unsafe conditions immediately. Do not attempt
any adjustments or repairs unless trained andany adjustments or repairs unless trained and
authorized to do so.authorized to do so.
Warning Signs and LabelsWarning Signs and Labels
There are several specific safety signs on your liftThere are several specific safety signs on your lift
truck. Their exact location and description of thetruck. Their exact location and description of the
hazard are reviewed in this section. Please take thehazard are reviewed in this section. Please take the
time to familiarize yourself with these safety signs.time to familiarize yourself with these safety signs.
Make sure that you can read all warning andMake sure that you can read all warning and
instruction labels. Clean or replace these labels ifinstruction labels. Clean or replace these labels if
you cannot read the words or see the pictures.you cannot read the words or see the pictures.
When cleaning the labels use a cloth, water andWhen cleaning the labels use a cloth, water and
soap. Do not use solvent, gasoline, etc.soap. Do not use solvent, gasoline, etc.
You must replace a label if it is damaged, missing orYou must replace a label if it is damaged, missing or
cannot be read. If a label is cannot be read. If a label is on a part that is replaced,on a part that is replaced,
make sure a new label is installed on the replacedmake sure a new label is installed on the replaced
part. See your dealer for new labels.part. See your dealer for new labels.
Training Required To Operate or Training Required To Operate or ServiceService
WarningWarning
Located on the right side of the fire wall.Located on the right side of the fire wall.
WARNING
WARNING
Improper operation or maintenance could resultImproper operation or maintenance could result
in injury or death. Do not operate or work on thein injury or death. Do not operate or work on the
lift truck unless you are properly trained. Readlift truck unless you are properly trained. Read
and understand the Operation and Maintenanceand understand the Operation and Maintenance
Manual. Additional manuals are available fromManual. Additional manuals are available from
DOOSAN Lift Truck dealers.DOOSAN Lift Truck dealers.
This label also provides allowable lift truck capacityThis label also provides allowable lift truck capacity
information.information.


Safety SectionSafety Section
66
General Warnings to OperatorGeneral Warnings to Operator
Located on the right side of Located on the right side of the operator's seat.the operator's seat.
WARNING
WARNING
Only trained and authorized personnel mayOnly trained and authorized personnel may
operate this machine. For safe operation, readoperate this machine. For safe operation, read
and follow the operation and maintenanceand follow the operation and maintenance
Manual furnished with this lift truck and observeManual furnished with this lift truck and observe
the following warnings :the following warnings :
1.1. Before starting machine. Check all controls andBefore starting machine. Check all controls and
warning devices for proper operation.warning devices for proper operation.
2.2. Refer to machine identification plate forRefer to machine identification plate for
allowable machine capacity. Do not overload.allowable machine capacity. Do not overload.
Operate machines equipped with attachmentsOperate machines equipped with attachments
as partially loaded machines when not handlingas partially loaded machines when not handling
a load.a load.
3.3. Put directional control or shift lever in neutralPut directional control or shift lever in neutral
before "ON-OFF" switch is turned on.before "ON-OFF" switch is turned on.
4.4. Start, turn and brake smoothly. Slow down forStart, turn and brake smoothly. Slow down for
turns, slippery or uneven surfaces. Extremelyturns, slippery or uneven surfaces. Extremely
poor surfaces should be repaired. Avoid runningpoor surfaces should be repaired. Avoid running
over loose objects or holes in the roadwayover loose objects or holes in the roadway
surfaces. Use extreme caution when turning onsurfaces. Use extreme caution when turning on
inclines.inclines.
5.5. Travel with load as low as possible and tiltedTravel with load as low as possible and tilted
back. If load interferes with visibility, travel withback. If load interferes with visibility, travel with
load trailing.load trailing.
6.6. On grade operations travel with load up grade.On grade operations travel with load up grade.
7.7. Watch out for pedestrians and obstructions.Watch out for pedestrians and obstructions.
Check overhead clearances.Check overhead clearances.
8.8. Do not permit riders on forks or machine at anyDo not permit riders on forks or machine at any
time.time.
9.9. Do not allow anyone to stand or pass under theDo not allow anyone to stand or pass under the
elevated portion of any machine.elevated portion of any machine.
10.10.Be sure operating surface can safely supportBe sure operating surface can safely support
machine.machine.
11.11.Operate machine and attachments only fromOperate machine and attachments only from
operator's position.operator's position.
12.12.Do not handle unstable or loosely stacked loads.Do not handle unstable or loosely stacked loads.
13.13.Use minimum tilt when picking up or depositingUse minimum tilt when picking up or depositing
a load.a load.
14.14.Use extreme care when handling long, high, orUse extreme care when handling long, high, or
wide loads.wide loads.
15.15.Forks should be completely under load andForks should be completely under load and
spread apart as far as load permits.spread apart as far as load permits.
16.16.Machine should be equipped with overheadMachine should be equipped with overhead
guard or equivalent protection. Where loadguard or equivalent protection. Where load
requires it, use load backrest extension. Userequires it, use load backrest extension. Use
extreme caution if operating without theseextreme caution if operating without these
devices.devices.
17.17.Parking-Lower lifting mechanism to floor. PutParking-Lower lifting mechanism to floor. Put
directional control or shift lever in neutral. Setdirectional control or shift lever in neutral. Set
parking/secondary brake. Turn "ON - OFF"parking/secondary brake. Turn "ON - OFF"
switch off. Chock wheels if machine is on incline.switch off. Chock wheels if machine is on incline.
Disconnect battery when storing electricDisconnect battery when storing electric
machines.machines.
18.18.Observe safety rules when handling fuel forObserve safety rules when handling fuel for
engine powered machine and when changingengine powered machine and when changing
batteries for electric machines.batteries for electric machines.
19.19.Avoid overuse of the inching pedal as this mayAvoid overuse of the inching pedal as this may
cause the automatic transmission oil to overheatcause the automatic transmission oil to overheat
or the clutch to slip. Do not use as a footrest oror the clutch to slip. Do not use as a footrest or
for long periods of time.for long periods of time.
20.20.If user operates continuously pushing work orIf user operates continuously pushing work or
both brake pedal and accelerator pedal wereboth brake pedal and accelerator pedal were
depressed at the same time, it may cause thedepressed at the same time, it may cause the
automatic transmission oil to overheat or theautomatic transmission oil to overheat or the
clutch to slip.clutch to slip.


Safety SectionSafety Section
77
Pressure WarningPressure Warning
WARNING
WARNING
Contents under pressure may be hot. Allow toContents under pressure may be hot. Allow to
cool before opening.cool before opening.
Located on the radiator top tank by Located on the radiator top tank by the radiator cap.the radiator cap.
Hand Placement WarningHand Placement Warning
WARNING
WARNING
No hands. Do not place hands in this area. DoNo hands. Do not place hands in this area. Do
not touch, lean on, or reach through the mast ornot touch, lean on, or reach through the mast or
permit others to do sopermit others to do so..
Located on the mast.Located on the mast.
No Standing On Forks Warning, NoNo Standing On Forks Warning, No
Standing Under Forks WarningStanding Under Forks Warning
WARNING
WARNING
Do not stand or ride on the forks. Do not standDo not stand or ride on the forks. Do not stand
or ride on a load or pallet on the forks. Do notor ride on a load or pallet on the forks. Do not
stand or walk under the forks.stand or walk under the forks.
Located on the lift cylinder.Located on the lift cylinder.
Load Backrest Must Be In Place WarningLoad Backrest Must Be In Place Warning
WARNING
WARNING
Operation without this device in place may beOperation without this device in place may be
hazardous.hazardous.
Located on the load backrest.Located on the load backrest.


Safety SectionSafety Section
88
Overhead Guard Must Be In PlaceOverhead Guard Must Be In Place
WarningWarning
WARNING
WARNING
Operation without this device in place may beOperation without this device in place may be
hazardous. This guard conforms to hazardous. This guard conforms to A.N.S.I.B56.1A.N.S.I.B56.1
and F.E.M. Section IV. This design has beenand F.E.M. Section IV. This design has been
tested with an impact of appropriate value.tested with an impact of appropriate value.
Located on the Overhead Guard.Located on the Overhead Guard.
No Riders WarningNo Riders Warning
WARNINGWARNING
To avoid personal injury, allow no riders. A liftTo avoid personal injury, allow no riders. A lift
truck is designed for only one operator and notruck is designed for only one operator and no
riders.riders.
Located beside the operator's station.Located beside the operator's station.
Moving Fan WarningMoving Fan Warning
WARNING
WARNING
To avoid personal injury, stay clear of movingTo avoid personal injury, stay clear of moving
fan.fan.
Located inside the engine compartment cover.Located inside the engine compartment cover.
Parking BrakeParking Brake
Pull the lever BACK to engage thePull the lever BACK to engage the
parking brake.parking brake.
Push the lever FORWARD to releasePush the lever FORWARD to release
the parking brake.the parking brake.
Applying the parking brake puts the transmission inApplying the parking brake puts the transmission in
NEUTRAL. The parking brake must be applied whenNEUTRAL. The parking brake must be applied when
leaving the lift truck and when starting the engileaving the lift truck and when starting the engine. Ifne. If
the operator leaves the seat without applying thethe operator leaves the seat without applying the
parking brake, an audible alarm will sound.parking brake, an audible alarm will sound.
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Safety SectionSafety Section
99
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WARNING
WARNING 
When leaving machine apply parking brake!When leaving machine apply parking brake!
Parking brake is not automatically applied.Parking brake is not automatically applied.
Alarm will sound if parking brake is not applied.Alarm will sound if parking brake is not applied.
WARNING
WARNING 
Correct adjustment is necessary to provideCorrect adjustment is necessary to provide
adequate braking. See the MAINTENANCEadequate braking. See the MAINTENANCE
section for adjustment procedures. The lift trucksection for adjustment procedures. The lift truck
may creep at engine idle and can cause damage,may creep at engine idle and can cause damage,
injury or death. Always apply the parking brakeinjury or death. Always apply the parking brake
when leaving the lift truck. The parking brake iswhen leaving the lift truck. The parking brake is
NOT automatically applied.NOT automatically applied.
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