DOREGRILL MAG 4 GAZ User manual

INSTRUCTION MANUAL ROTISSERIE MAG GAZ
SEPTEMBER 2011
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INSTRUCTION MANUAL
PROFESSIONAL ROTISSERIE
MAG 4 GAZ
MAG 6 GAZ
MAG 8 GAZ
MESURE DE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni autres
vapeurs ou liquides inflammables à proximité de
cet appareil ou de tout autre appareil.
AVERTISSEMENT
L’installation, le réglage, la modification, la
réparation ou l’entretien incorrect de cet appareil
peut causer des dommages matériels, des
blessures ou la mort. Lire attentivement les
instructions d’installation, de fonctionnement et
d’entretien avant de procéder à son installation
ou son entretien.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any
other appliance.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.

INSTRUCTION MANUAL ROTISSERIE MAG GAZ
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Dear customer,
You just acquired a new rotisserie DOREGRILL.
Thank you for choosing our equipment. We continue to make the effort to make our product more reliable
and more practical for the past 60 years.
We are always looking to improve our products and we tried to offer to our customers our knowledge and
experience in order to meet your expectation by adding confort and safety
You will find a wide range of showcases and accesories that can be associated or integrated with your
rotisserie.
In order to quickly start using this new equipment, we invite you to carefully read the instruction manual .
This booklet will show you how to take avantage of all available features and will show you how to maintain
the rotisserie in good condition.
Our technical team will always be available to guide you for installation and answer any questions you may
have. In addittion we welcome your comments and suggestions.
Do not hesitate to contact us or visit our website : www.doregrill.com
: www.doregrill.com
DOREGRILL S.A.S.
12, Rue du Moulin - B.P. 52 –Parc d’Activités du Moulin,
44880 SAUTRON FRANCE
Tél. : + 33 (0)2 40 63 80 00 - Fax : + 33 (0)2 40 63 82 67

INSTRUCTION MANUAL ROTISSERIE MAG GAZ
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SUMMARY
1GENERALITY..................................................................................................................................... 6
1.1 MARKING .................................................................................................................................................................7
1.2 IMPORTANCE OFTHE MANUAL...................................................................................................................................8
1.3 AL RIGHTS RESERVED..............................................................................................................................................8
1.4 GENERAL WARNING.................................................................................................................................................8
1.5 WARRANTY ..............................................................................................................................................................8
2SHIPPING AND HANDLING ................................................................................................................ 9
2.1 SHIPPING AND DELIVERY .........................................................................................................................................9
2.2 UNPACKING AND MANUTENTION...............................................................................................................................9
3TECHNICAL DESCRIPTION .............................................................................................................. 10
3.1 GENERAL DESCRIPTION.........................................................................................................................................10
3.2 CLASSIFICATION.....................................................................................................................................................11
3.3 PANEL CONTROL....................................................................................................................................................12
3.4 ROTISSERIE MEASUREMENT..................................................................................................................................13
3.5 TECHNICAL INFORMATION......................................................................................................................................13
3.6 ULTIMATE USAGE...................................................................................................................................................13
3.7 WIRING DIAGRAM...................................................................................................................................................13
4SET UP............................................................................................................................................ 13
4.1 GENERAL RECOMMENDATION ................................................................................................................................13
5HOW TO USE IT ............................................................................................................................... 13
5.1 CONTROL PANEL ...................................................................................................................................................13
5.2 IMPLEMENTATION...................................................................................................................................................15
6CLEANING AND MAINTENANCE ....................................................................................................... 15
6.1 AFTER EVERY DAILY ROASTING..............................................................................................................................16
6.2 WEEKLY CLEANING................................................................................................................................................16
6.3 GENERAL CLEANING...............................................................................................................................................16
7MAIN REASONS OF GLASS BREAKAGE .......................................................................................... 17
7.1 THERMAL SHOCK...................................................................................................................................................17
7.2 HITS.......................................................................................................................................................................17
7.3 MOVING .................................................................................................................................................................17
8TECHNICAL SPECIFICATION............................................................................................................ 19
9INSTALLATION ................................................................................................................................ 20
9.1 GENERAL INFORMATION.........................................................................................................................................20
9.2 SET UP...................................................................................................................................................................20
9.3 ELECTRICAL CONNEXION .......................................................................................................................................20
9.4 EXSHAUST .............................................................................................................................................................20
9.5 FIXE OR MOBILE CONNECTOR,GAZ NATUREL OU PROPANE ...................................................................................22
9.5.1 General information.......................................................................................................... 22
9.5.2 Installation of the rotisserie............................................................................................... 22

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10 MAINTENANCE / CUSTOMER SERVICE............................................................................................ 25
10.1 TOUBLE SHOOTING ................................................................................................................................................26
10.2 SPECIFIC REPAIRS.................................................................................................................................................26
10.2.1 Bulb Change...................................................................................................................... 26
10.2.2 Opening of the technical Unit............................................................................................ 27
10.2.3 Change of the spit rotation................................................................................................ 27
10.2.4 Change of Injectors ........................................................................................................... 27
11 COMPONENTS CHART GRAPHICS ................................................................................................... 29
11.1 CHART 1–BASE ET CART AC 1.............................................................................................................................29
11.2 CHART 2–CONTROL PANEL..................................................................................................................................30
11.3 CHART 3–RIGHT SIDE &DOORS .........................................................................................................................34
11.4 CHART 4–ROOF ...................................................................................................................................................36
11.5 CHART 5–CIRCUIT LINE........................................................................................................................................38
11.6 CHART 6–SPIT SYSTEM,SUPPORT AND SAUCE PAN............................................................................................40
11.7 CHART 7–ELECTRICAL CHART MAG 8GAS USA...............................................................................................42
11.10 CHART 8–CERTIFICATION GAS ............................................................................................................................42

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User Manual

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1GENERALITY
1.1 Marking
This equipment is ETL approved. The logo ANS/CSA on the plate and the declaration of conformity is
added to the following notice.
.
-Name & address of the manufacturer - N° de série (MATR)
-Marking ANS Z83.11b-2009/CSA 1.8b-2009 - Equipment Model (MOD)
-year of Manufacture
USA/CANADA
SAS DOREGRILL
Parc d’activité du moulin
12 Rue du moulin
44880 SAUTRON FRANCE
www.doregrill.com
Model:
Orifice size: Nat: 1,35 mm
Propane: 1,95 mm
Appliance
Type A
Order No:
MFG. Date:
Serial No:
Heat Input: Nat: 102360 BTU/hr
Propane: 191072 BTU/hr
Gas Pressure: Nat: 8.0’’ W.C
Propane: 15.0’’ W.C
Gas Food Service Equipment Conforms to ANS
Z83.11b-2009/ Certified to CSA 1.8b-2009 standard.
Conforms NSF / ANSI STD 4
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this
equipment.
This plaque (23) is attached on the right corner of the rotisserie (22).
I case of a change gas usage, the old plate needs to be removed and a new plaque should be added
matching the new adjustment and provided with the new transformation kit.

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This plaque (24) is attached on the right corner of the rotisserie (22).
INSTRUCTIONS
COOK
Lighting the pilot: Press the wheel of the valve and turn left on symbol “ “. When the pilot is lit, wait a few
seconds for the thermocouple is hit (security). Then release the wheel of the valve.
Lighting of burner: Turn left the wheel of the valve, burner is going to be red. There are 2 positions: large and
small flame.
Stop the burner: Turn off right the wheel on symbol “ “.
Stop the pilot: Turn off right the wheel on symbol “ 0 ”.
START UP MOTOR FOR SPITS
START: Switch up.
STOP: Switch down.
STOP THE PILOT
STOP: Switch down.
ENVIRONMENT
COMBUSTIBLE MATERIALS NON-COMBUSTIBLE MATERIALS
Back : 11,8” 3,9”
Right side : 5,9” 2”
Left side : 11,8” 3,9”
WARNING
PLACE
For installation under ventilation hood only.
Do not locate this appliance under overhead, unprotected combustibles surfaces.
ELECTRICITY
Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do
not cut or remove the grounding prong from this plug.
GAS
CAUTION: The gas pressure regulator provided with this appliance must be used. This regulator is set for an outlet
pressure of 17 inches water column.

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1.2 Importance of the Manual
This notice has been made for the installer as well as the user of DOREGRILL in order to give them
all the necessary information to operate the rotisserie at its best and to prolong le life of the
equipment. By keeping a regular maintenance, the end user should be able resolve most incidents
and minor issues that do not require the presence of a technician.
By respecting all warning and recommendation the user of rotisserie should be protected by any
potential injuries.
The time and the attention spent by reading this manual will help to learn the proper use and as well
as avoid any risk of potential.
This manual is made for the following rotisserie models, MAG 4, MAG 6 ET MAG 8 version GAZ,
and must be kept available to the operator at any time.
The manufacturer is not responsible for any injuries to individuals, animals or property damages
caused by a misuse of the rotisserie or by not respecting the rules and regulations describe in the
manual.
IMPORTANT: This equipment is for professional use. Therefore, in order to avoid any
Accident, only qualified and well trained personal can operate this equipment. It must be
installed in a ventilated area according to the rules and regulations required in the
country where the rotisserie is sold. The installation, adjustment and set up maintenance
must be done by a certified Gas technician.
In case of change of gas and in order to respect all international regulation, every
necessary components and parts for this change must be ordered and provided by
Doregrill.
1.3 All rights reserved
All rights reserved regarding this technical « Rotisserie user manual with spits Mag series Gas
version » are the properties of the manufacturer. None of the content or chapter of the booklet can be
reproduced or published without written authorization of the manufacturer.
1.4 General Warning
This rotisserie cannot be used by anyone (including children) who has limited physical, sensory or
mental or anyone with no previous experience or knowledge.
1.5 Warranty
The manufacturer ensures all rotisseries have been tested in our facilities.
The certificate of warranty is for 12(twelve) Months. Please refer to the certificate of warranty
attached to your invoice.
Any change or replacement made on the machine with non-original part cancel automatically
the warranty and free the manufacturer of all responsibilities

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2SHIPPING AND HANDLING
2.1 Shipping and delivery
Our Rotisseries are adjusted, tested and controlled in our facilities.
The radiant burners are preheated in order to simplify the starting process. There are carefully
packed to arrive in good condition.
The rotisserie is delivered on palette strapped and shrinks wrapped. The machine is protected in a
carton box with plastic bubble, polystyrene and foam for shipping.
Once the box is open, be sure there is no damage during the shipping. In case of damage, please
report the damage in presence of the delivery company. All claims notified on the delivery bill must be
followed within 48h after delivery with a certified letter to the shipping company and to the reseller
2.2 Unpacking and manutention
During unpacking, do not puncture the bubble protection with a sharp object that may damage one of
the components of rotisserie
The machine can be moved on a flat surface using the caster. Use a forklift under the machine if you
Need to lift it.

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3TECHNICAL DESCRIPTION
3.1 General Description
The rotisserie is mounted on a wheel base carriage (1) with casters:
- 4 casters with brakes for the Mag4 / MAG 6 and MAG 8
Assembled in one main structure in 4 parts:
-Brushed Stainless Steel Base (2)
-Enameled roof top (3), reinforced with a stainless steel belt.
- Back panel (4), Fixed with 2 stainless steel omegas.
-Internal vertical enamel panels (5) with rounded angles to facilitate the cleaning.
-On carter (6) can be opened a tool which contains the technical unit (gas & electricity).
-Infrared burners (9) have a safety device using a thermocouple (10).
The radiants are speared by removal enamel deflectors (11).
-Ajustable Spits (12) which are controlled by an independent electrical motor equipped with a
tip (13) which facilitate the penetration.
-Spit support (14) located on the opposite side of the motors easy to remove in order to
facilitate the cleaning process.
-Lower level, sauce pan (15) in stainless steel equipped with a drain valve.
-Two tempered glass doors (16) with hinges to protect the roasting process.
-3 recessed Quartz Lamps (17) on the ceiling of the rotisserie and providing powerful
lighting. There are waterproof and protected with a screen made out of tempered glass.
-Central Control Panel (18)
There is in the back of the rotisserie, a gas shut off valve (19) dimension 20/27 ¾ with a holder
pressure(20) and an electrical cable 3G2.5 (21).

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3.2 Classification
Components are listed in the rotisserie

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3.3 Panel Control
Power on indicator
Gas valve Level 8
Switch Motor
Level 8
Gas Valve Level 7
Gas valve Level 6
Switch Motor
Level 6-5
Gas valve
Level 5
Emegency Stop
button
Gas Valve
Level4
Switch Motor
Level 4-3
Gas Valve
Level 3
Gas Valve
Level 2
Switch motor
Level1-2
Gas valve Level 1
Switch Light

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3.4 Rotisserie Measurement
Voir Chapiter 7 « Installer –Technical Information »
3.5 Technical information
See Chapiter 7 « Installer –Technical Information »
3.6 Ultimate Usage
Our rotisseries are made to roast meat and poultry prepared in an hot environment and professional
caterer in the food industry.
3.7 Wiring Diagram
See Chap 10 « Installer –Graphic Chart composition »
4SET UP
4.1 General Recommendation
Equipment installation should be performed by authorized professional installers, in accordance with
state and local regulations and norms
See Chap 10 « Installation »
5HOW TO USE IT:
Turn off the light.
5.1 Control Panel
Switch / Gas Valve
Each knob is independent and individually controls one radiant
There are four positions for a knob: Off (‘’0’’), Pilot (‘’Star’’), High (big flame) and
Low (small flame)
.
Each Valve control one radiant
Turn on the radiant : Push on knob, hold pushed and rotate/turn counterclockwise
to be on ‘High flame. The radiant is now on and can be adjusted between the
high flame and the low flameTurn the wheel to the lefts
Turn off the radiant : Push and rotate knob clockwise to be on ‘’star position’’
Turn off the Pilot: Push and rotate knob clockwise to be on ‘’0 position’’

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Switches for motors
Each switch controls two spits.
These two spits rotate in opposite direction, so they cannot block each other
when cooking bigger items (all spits on ‘’even levels’’ rotate in on direction
and all spits on ‘’odd levels’’ rotate in the opposite direction)
Start spit rotation: Push switch up.
Stop Spit rotation:Push switch down.
Emergency Stop Button
This Button is only to be used in case of emergency and instantly
stops the electrical power (motors, lights)
To use it, just press on the putton all the way.
. To power the rotisserie again, just pull on button all the
way back
Light switch
This switch controls the 3 lights located on top of the rotisserie
Turn on lights : Push switch up.
Turn off lights : Push switch down.
Set up And Spit adjustment
The spits are adjustable in depth
Set up: Insert first the left end of the spit into the motor shaft.
Rotate slightly to make sure it snaps all the way in lntro
Then rest the right end of the spit on the support accross
STOP

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5.2 Implementation
IMPORTANT Do not put anything on the top of the rotisserie or obstruct the exhaust
Device
Preparation
Make sure the rotisserie is plugged in and power is on
Make sure the rotisserie is hooked up and gas is on
Turn on the light (if desired)
Put at least 1’’ of water in the bottom pan and make sure to maintain this level thru cooking cycles
Burners (radiants) Lighting
Open slowly the main gas supply (shut-off valve), then open the gas valve of the rotisserie (loctaed in
the back)
IMPORTANT: Always light radiants one by one, starting from the top, and working your way down
Select corresponding gas knob. Push on the gas knob all the way, hold pushed and rotate
counterclockwise to be on pilot position (‘’star’’). come simultaneously with a lighter to light the pilot.
Then turn (counterclockwise) the gas knob onto the desired cooking position (between high and low
flame) (the radiant will progressively turn red)
Repeat for all desired burners
Cooking Process
In order to have moist and golden chicken, It is recommended tp prick them before roasting.
Load the spits in the rotisserie following previously sescribed instruction. (p.13 –Set up and Spit
adjustment.)
Adjaust position of the spits, according to poultry or meat size an desired cooking time.
Once spits are in place, turn on motoers (so they star rotating)
IMPORTANT : Never use or put Aluminum foil in the rotisserie
In order to avoid splashes and for the rotisserie to work properly, the glass doors should stay closed
during the cooking cycle.
The average cooking time for a 2.5-3 lb. chicken is 60 mn (this may vary according to poultry size
and quality, marinade used, desired cooking time, environment…)
At the end of the cooking cycle, lower or turn off radiants, stop motors and unload.
When unloading, start by lifting right side, then remove spit from motors’ shafts (push to the right)

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6CLEANING AND MAINTENANCE
IMPORTANT: before cleaning, make sure the burners are turned off and unplug
the rotisserie.
Never use a pressure washer.
Use a protective apron, gloves and eyes protection.
Use only chemicals “special oven without caustic “and “certified food”.
Do not spray on the burners. After removing the reflectors enamelled, hanging
sheets of stainless steel protection on the two brackets.
6.1 After every daily roasting
We recommend performing the cleaning while the rotisserie is still warm (not hot).
Make sure to wear necessary protection
Do not use abrasive pads
Remove and clean the following parts:
- Spits, (rep 12)
- Bottom drip pan (empty first), (rep 15)
- Spits Holder, (rep 14)
- Reflectors enameled (panels between radiants), (rep 11)
Cover radiants with their shields, then wipe off the following parts with a wet soapy towel:
- Inside panels, (rep 5)
- Bottom of rotisserie, (rep 2)
- Top of rotisserie, (rep 3)
- Glass doors and light glass protections, (rep 16 and 17)
6.2 Weekly cleaning
Clean the top panel, above the rotisserie.
6.3 General Cleaning
We highly recommend that a certified technician comes once or twice a year to check and clean all
mechanic and gas components of the rotisserie and to clean the inside and back areas and burners
Door removal
IMPORTANT: This is a very delicate procedure
The rotisserie has been built to simplify this process by quickly removing the doors of the Hinges

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7MAIN REASONS OF GLASS BREAKAGE
7.1
Thermal shock
There cannot be a difference of more than 176°F between two spots of the glass doors. If that happens, the
breaking point is reached and the glass doors might then shatter instantaneously
(For example: cleaning of hot door with cold towel)
7.2
Hits
When a glass door is inadvertently hit, especially on the edge, a tiny piece of glass might get off and
therefore the molecular balance is broken. This will result I the glass shattering in the upcoming
hours or days.
Such hits might happen during unpacking, installation, or when the user hits the edge of the door
(with a spit, pan, cart…)
7.3
Moving
Moving the rotisserie regularly (like taking it outside a store and back inside every day) might result
in weakening the glass
. IMPORTANT:
Glass tempered or not, is a fragile material. Therefore, it must be handled with care. But
it cannot, in any case, shatter by itself (if that happens, one of the above reason is the
cause)

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Installer manual

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8TECHNICAL SPECIFICATION
MAG 4 GAZ
MAG 6 GAZ
MAG 8 GAZ
DIMENSIONS
Width
58 ⅛’’
58 ⅛’’
58 ⅛’’ Depth
Weight (empty)
312.4 lb.
462 lb.
539 lb.
Width
58 ⅛’’
58 ⅛’’
58 ⅛’’ Depth
Weight (empty)
312.4 lb.
462 lb.
539 lb.
Width
58 ⅛’’
58 ⅛’’
58 ⅛’’ Depth
Weight (empty)
312.4 lb.
462 lb.
539 lb.
Technical Components
Spit
Number
4
6
8
Usable Lenght
43 ¼
43 ¼
43 ¼
Number of motors
Number
4
6
8
Voltage Wattage
230V/15W
230V/15W
230V/15W
Gas Burner
Type: Radiant
Yes
Yes
Yes
Number
4
6
8
Power Rating
23,884 BTU/hr
23,884 BTU/hr
23,884 BTU/hr
Radiant Consumptiont
Propane 15”WC
0,544 kg/h
0,544 kg/h
0,544 kg/h
Nat 8”WC
0,741 m3/h
0,741 m3/h
0,741 m3/h
Interior Light
Number
3
3
3
Voltage, power
230V / 200 W
230V / 200 W
230V / 200 W
Light switch
Number
3
3
3
Voltage, intensity
230V / 15A
230V / 15A
230V / 15A
Motor Switch
Number
3
3
3
Voltage, intensity
230V / 15A
230V / 15A
230V / 15A
Voyant de mise sous tension
Number
1
1
1
Voltage, power
230V / 2W
230V / 2W
230V / 2W
Power Cord
Section
3x2,5mm2
3x2,5mm2
3x2,5mm2
Fiche : 1 phase + Neutral + Ground
Yes
Yes
Yes
CAPACITY
Number of Chicken (Depending of the Size)
24/28 Vol.
36/42 Vol.
48/56 Vol.
TOTAL Consumption
Total Consumption ( Gaz Selected)
Propane 15”WC
2,176 kg/h
3,264 kg/h
4,352 kg/h
Nat 8”WC
2,964 m3/h
4,446 m3/h
5,928 m3/h
Total Electrical Consumption with lights
792 W
842 W
892 W

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Gas and pressure table
Country
France
Category
II 2E + EP
Gas
NAT
Propane
Pressure (WC)
8”WC
15”WC
Power of unit-burners
GAS
ØInjector
First position
(full)
Second position
(slow)
Propane 15”WC
Ø1,35 mm
17,742 BTU/hr
12,966 BTU/hr
NAT 8”WC
Ø1,95 mm
21,496 BTU/hr
13,307 BTU/hr
9INSTALLATION
9.1 General Information
. The installation of the rotisserie must be done by an authorized professional technician in
accordance to the rules and regulation in the country where it is used
9.2 Set up
Unpack the rotisserie, spits and accessories
Install the rotisserie far from inflammable materials (wood, plastics…)
If there are any inflammable materials around, they must be protected with heatproofing
materials
IMPORTANT: All installations or modification of gas equipment must be performed
by a certified technician
9.3 Electrical Connection
The line has to be 220V/60Hz single phase, must be grounded (always connect the Earth
wire) and protected with a 10 Amps breaker
Before plugging in, make sure the line is connected properly
IMPORTANT: The manufacturers cannot be held responsible in case of an
damage or incident resulting from improper wiring
9.4 Exshaust
An exhaust is mandatory for the operation of the rotisserie. We recommend a
ventilation hood with a grease filter (type A1).
If the rotisserie can’t be placed under a hood, it might be possible to connect a conduct
pipe from the top of the rotisserie to an existing hood or to the outside of the building
(there should be a fan enough powerful at the other end of that pipe)
Exhaust systems must be on when the rotisserie is in used and must ensure an
adequate amount of incoming air
Any exhaust system must be installed in accordance with local building codes.
This manual suits for next models
2
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