Dorel Living DL7891TBBW User manual

Model Number: UPC Code: Color:
DL7891TBB
0-65857-17827-2 Mocha
DL7891TBBW
0-65857-18286-6 White
Date of Purchase: _____ / _____ / _____ Lot Number:
(taken from carton)
NOTE: THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE.
TRIPLE BUNKBED
Customer satisfaction is important to us at Dorel Asia. Our agents are available Monday to
Friday 8am to 5pm (EST) to answer any question you may have. For faster service, always have
the model number ready when calling our toll free number 1-800-295-1980 or emailing us at
[email protected] .
For more great furniture ideas, check out our website at www.dorelliving.com
You can also keep up to date on all the latest trends by liking our Facebook page.
ATTENTION
USE THIS
MANUAL TO
ASSEMBLE THE
TRIPLE BUNK
BED
DO NOT RETURN PRODUCT TO THE STORE. If a part is missing or damaged, contact our
customer service department. We will replace the part FREE of charge.

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PERIODICALLY CHECK AND ENSURE THAT THE GUARDRAIL, LADDER AND OTHER COMPONENTS
ARE IN THEIR PROPER POSITION, FREE FROM DAMAGE, AND THAT ALL CONNECTORS ARE TIGHT.
DO NOT ALLOW HORSEPLAY ON OR UNDER THE BED AND PROHIBIT JUMPING ON THE BED.
DO NOT USE SUBSTITUTE PARTS. CONTACT CUSTOMER SERVICE FOR REPLACEMENT PARTS.
USE OF A NIGHT LIGHT MAY PROVIDE ADDED SAFETY PRECAUTION FOR A CHILD USING THE
UPPER BUNK.
PROHIBIT MORE THAN ONE PERSON ON UPPER BUNK.
KEEP THESE INSTRUCTIONS FOR FUTURE USE.
E-MAIL: [email protected]m
WARNING
THE USE OF WATER OR SLEEP FLOTATION MATTRESSES IS PROHIBITED.
ALWAYS USE THE LADDER FOR ENTERING AND LEAVING THE UPPER BUNK.
THE MATTRESS PLATFORM IS DESIGNED TO SUPPORT A MATTRESS WITHOUT THE NEED FOR A
POSTURE BOARD OR BOX SPRING.
ALWAYS USE THE RECOMMENDED SIZE MATTRESS OR MATTRESS SUPPORT, OR BOTH, TO HELP
PREVENT THE LIKELIHOOD OF ENTRAPMENT OR FALLS.
USE ONLY COIL SPRING MATTRESSES ON BOTH THE UPPER AND LOWER BUNKS. FAILURE TO DO SO
CAN RESULT IN INJURY.
USE ONLY MATTRESSES WHICH ARE 74"-75" LONG AND 37 1/2" - 38 1/2" WIDE ON UPPER AND ON
LOWER BUNKS. ENSURE THICKNESS OF MATTRESS DOES NOT EXCEED 6". SURFACE OF MATTRESS
MUST BE AT LEAST 5" (127MM) BELOW THE UPPER EDGE OF GUARDRAILS.
DO NOT ALLOW CHILDREN UNDER 6 YEARS OF AGE TO USE THE UPPER BUNK.
ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BUNK BEDWILL BE
PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE
PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL (APPLICABLE
FOR BUNK BEDS WITH FULL LENGTH GUARDRAILS ON ONE SIDE).
STRANGULATION HAZARD - NEVER ATTACH OR HANG ITEMS TO ANY PART BUNK BED THAT ARE
NOT DESIGNED FOR USE WITH THE BED; FOR EXAMPLE, BUT NOT LIMITED TO HOOKS, BELTS AND
JUMP ROPES.
FOLLOW THE INFORMATION ON THE WARNINGS APPEARING ON THE UPPER BUNK END
STRUCTURE AND ON THE CARTON. DO NOT REMOVE WARNING LABEL FROM BED.
CUSTOMER SERVICE
If you are missing parts or have any questions about this product, contact our customer service
representative first!
CALL 1-800-295-1980
You can also order parts by writing to the address listed below. Please include the
product model number, color and a detailed description of the part.
Customer Service Department No. 413
12345 Albert-Hudon Boulevard, Suite 100
Montreal, Quebec
Canada, H1G 3L1

*
*
*
*
*
*
*
*
*
WARNING: Should this product become damaged,
and/or components are broken or missing, DO NOT USE.
CARE AND CLEANING
Dust regularly with a soft, dry cloth. We do not recommend the use of chemical
cleaners or wax on our lacquered furniture as it may damage the finish. Keep
solvents, alcohol, nail polish and polish removers away from your hardwood
furniture surfaces.
MAINTENANCE
Check bolts/screws periodically and tighten them if necessary.
LIMITED WARRANTY
DOREL warrants its product to be free from defects in material and workmanship and
agrees to remedy any such defect. This warranty covers 1 year from the date of
original purchase. This warranty is valid only upon presentation of proof of purchase.
This is solely limited to the repair or replacement of defective furniture components
and no assembly labor is included. This warranty does not apply to any product which
has been improperly assembled, subjected to misuse or abuse or which has been
altered or repaired in any way. This warranty gives you specific legal rights and you
may also have other rights which vary from State to State
CAUTION: ADULT ASSEMBLY REQUIRED. ASSEMBLY WILL REQUIRE 2 PEOPLE. ESTIMATED
ASSEMBLY TIME 45 MINUTES.
ASSEMBLY WILL REQUIRE TWO PEOPLE.
MOST BOARD PARTS ARE LABELED OR STAMPED ON THE RAW EDGE.
PHILLIPS SCREWDRIVER (NOT INCLUDED) IS REQUIRED.
A RUBBER MALLET (NOT INCLUDED) IS RECOMMENDED TO FACILITATE ASSEMBLY.
BED IS DESIGNED FOR CHILDREN RANGING FROM 6 YEARS OF AGE TO YOUNG TEENAGERS.
CAUTION: ADULT ASSEMBLY REQUIRED
MAKE SURE ALL PARTS ARE INCLUDED. WORK IN SPACIOUS AREA, PREFERABLY ON A SMOOTH
SOFT SURFACE.
NOTES
READ EACH STEP CAREFULLY BEFORE STARTING. IT IS VERY IMPORTANT THAT EACH STEP OF
INSTRUCTION IS PERFORMED IN THE CORRECT ORDER. IF THESE STEPS ARE NOT FOLLOWED IN
SEQUENCE, ASSEMBLY DIFFICULTIES WILL OCCUR AND CAN RESULT IN INJURY.

HARDWARE LIST
1 2
3 4
5 6
7 8
910 11
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Φ 1/4" x 100mm
Φ 6.5mm x 48mm
JOINT CONNECTOR (4mm HEX HEAD)
WOOD JOINT CONNECTOR (4mm HEX HEAD)
24 PCS
28 PCS
Φ 6.5mm x 100mm
Φ 4mm x 35mm
WOOD JOINT CONNECTOR (4mm HEX HEAD)
FLAT HEAD SCREW
40 PCS
36 PCS
Φ 10mm x 100mm
Φ 4mm x 30mm
METAL DOWEL
FLAT HEAD SCREW
HEX CAP
8 PCS
9 PCS
Φ 10mm x 50mm
WOOD DOWEL
ALLEN KEY
24 PCS
6 PCS
6 PCS
106 PCS
1 PC
Φ 11.8mm x 15mm
Φ 1/4" x 32mm
Φ 9mm x 17mm
BARREL NUT
JOINT CONNECTOR (4mm HEX HEAD)

PARTS LIST
A B C
D E F
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
TOP POST
TOP POST
TOP POST
1 PC
2 PCS
1 PC
BOTTOM POST
HEADBOARD TOP CROSS
2 PCS
2 PCS
6 PCS
NOTE- the components needed to
assemble the triple bunk bed are packed
in 2 boxes. Make sure that all parts are
accounted for before beginning
assembly.
BOTTOM POST

PARTS LIST
G H I
J K L
M N O
P Q R
S T U
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
HEADBOARD BOTTOM CROSS
TOP FRONT SIDE RAIL
BOTTOM FRONT SIDE RAIL
6 PCS
1 PC
1 PC
BACK SIDE RAIL
BOTTOM BACK SIDE RAIL
SLAT WITHOUT WOOD DOWEL
2 PCS
1 PC
18 PCS
LONG GUARDRAIL
SHORT GUARDRAIL
LEFT LADDER END
4 PCS
2 PCS
1 PC
RIGHT LADDER END
LADDER STEP
GUARDRAIL LEG
1 PC
9 PCS
3 PCS
HEADBOARD CENTER CROSS
SLAT WITH WOOD DOWEL
GUARDRAIL POST
6 PCS
6 PCS
2 PCS

PARTS LIST
V W X
Y Z A1
B1 C1
D1
2 PCS
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
CENTER POST
CENTER POST
1 PC
1 PC
RIGHT GUARDRAIL POST
CENTER POST
1 PC
FRONT SIDE RAIL
LONG LADDER LEFT END
1 PC
CENTER POST
1 PC
SHORT GUARDRAIL
1 PC
LONG LADDER RIGHT END
1 PC
1 PC

NOTE: Be sure to use headboard top cross (F) with warning label attached to it is between
top posts (A) and (B). See the above illustration for label orientation.
Repeat this previous step to assemble the other headboard using posts (B & C).
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
STEP 1
Insert wood dowels (7) into the ends of headboard top cross (F), headboard bottom cross
(G) and headboard center cross (S). Attach them to top posts (A & B) using wood joint
connectors (3) as shown. Tighten the wood joint connectors (3) with the Allen key (8).
NOTES: Headboard top crosses (F, G& S) may require that they be pulled closer together or
further apart in order to allow wood dowels (7) to align with holes in top posts (A & B).
3
A
7
7
7
7
7
7
7
7
C
7
7
7
7
7
7
7
7

TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
STEP 2
Insert wood dowels (7) into the ends of headboard top cross (F), headboard bottom
cross (G) and headboard center cross (S) and attach them to bottom posts (D) & (E)
using wood joint connectors (3) as shown. Tighten the wood joint connectors (3) with
the Allen key (8).
D
E
7
7
7
7
7
7
7
7
D
E
7
7
7
7
7
7
7
7
3

TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Note: This is the lower bunk.
Attach the two headboards with bottom posts (D & E) to bottom front side rail (I) and
bottom back side rail (K) using joint connectors (1) and barrel nuts (9) as shown.
Tighten the joint connectors (1) with the Allen key (8).
STEP 3
K
I

STEP 4
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Insert wood dowels (7) into each end of the long guardrails (M).
Attach two long guardrails (M) and two top side rails (H & J) to top posts (A & B) and (C & B)
as shown.
Fasten top side rails (H & J) with joint connectors (1) and barrel nuts (9). Fasten long
guardrails (M) with wood joint connectors (3).
Tighten the joint connectors (1) and wood joint connectors (3) with the Allen key (8).
Note: This is the top bunk.
J
H

STEP 5
Fasten the short guardrails (N) to top post (B) with wood joint connectors (3). Fasten
the guardrail post (U) to top front side rail (H) with joint connectors (10) and hex cap
(11) as shown.
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Insert wood dowels (7) into short guardrails (N). Attach short guardrails (N) to
guardrail post (U) with wood joint connectors (3) as shown.
77
U
83
10
11
N
U
H
A
B
10

STEP 6
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Attach the guardrail leg (R) to the short guardrails (N) and top front side rail (H) with
flat head screws (6). Attach the other guardrail leg (R) (on the other side of the bed)
to long guardrails (M) and top back side rail (J) with flat head screws (6) as shown.
Use a Phillips head screwdriver (not included) to tighten the flat head screws.
6
6
6N
M
H
6

STEP 7
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Insert wood dowels (7) into the end of the ladder steps (Q). Attach left ladder end
(O) and right ladder end (P) to ladder steps (Q) with wood joint connectors (2).
Tighten the wood joint connectors (2) with the Allen key (8).
O
P

Repeat this step to assemble the other headboard using center posts (Y & Z).
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
STEP 8
Insert wood dowels (7) into the ends of headboard top cross (F), headboard bottom
cross (G) and headboard center cross (S). Attach the center posts (W & X) using
wood joint connectors (3) and Allen key (8).
NOTES: Headboard top crosses (F, G and S) may require that they be pulled closer
together or further apart in order to allow wood dowels (7) to align with holes in
center posts (W & X).
3
W
7
7
7
7
7
7
7
7
Z
7
7
7
7
7
7
7
7

STEP 9
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Insert wood dowels (7) into each end of the long guardrails (M).
Attach two long guardrails (M) and side rails (A1 and J) to center posts (W & X) and (Y & Z)
as shown.
Fasten side rails (A1 and J) with joint connectors (1) and barrel nuts (9). Fasten long
guardrails (M) with wood joint connectors (3).
Tighten the joint connectors (1) and wood joint connectors (3) with the Allen key (8).
Note: this is the middle bunk.
J

STEP 10
Fasten the guardrail post (U) and right guardrail post (V) to center front side rail (A1)
with joint connectors (10) and hex cap (11) as shown.
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Insert wood dowel (7) into short guardrails (B1). Attach short guardrails (B1) to
guardrail post(U) and right guardrail post (V) with wood joint connectors (3) as shown.
10
V
10
10
11
11

STEP 11
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Attach the guardrail leg (R) to long guardrails (M) and side rail (J) with flat head
screws (6) as shown. Use a Phillips head screwdriver (not included) to tighten the flat
head screws.
6
6
6
6

STEP 12
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
To assemble the ladder, insert wood dowels (7) into the end of the ladder steps (Q).
Attach the long ladder ends (C1 & D1) to ladder steps (Q) with wood joint
connectors (2) and Allen key (8).

STEP 13
TRIPLE BUNK BED
DL7891TBB / DL7891TBBW
Place four metal dowels (5) into the holes in the bottom posts (D and E). Stack the
middle bunk on the bottom bunk with the help of another person.
5
5
5
5
E
D
D
I