Dorner 2200 series User manual

851−583 Rev. A
Installation, Maintenance
& Parts Manua
l
2200 Series Gang Drive Conveyors
Table of Contents
Warnings − General Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RequiredTools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Installation Sequence 4. . . . . . . . . . . . . . . . .
Conveyors Up to 12 ft (3658 mm) 4. . . . . . . . . . . . . . . . . . .
Conveyors Longer Than 12 ft (3658 mm) 5. . . . . . . . . . . . .
Mounting Brackets 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Rollers 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2” (51mm) through 6” (152mm) Wide Conveyors 6. . . . .
8” (203mm) through 24” (610mm) Wide Conveyors 6. . .
Preventative Maintenance & Adjustment 7. . . . . . . . . . . . . . . .
Required Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checklist 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining Conveyor Belt 7. . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conveyor Belt Replacement 8. . . . . . . . . . . . . . . . . . . . . . . .
Belt Removal for Conveyor Without
Stands or Gearmotor Mounting Package 8. . . . . . . . . . . . . .
Belt Installation for Conveyor Without
Stands or Gearmotor Mounting Package 8. . . . . . . . . . . . . .
Conveyor Belt Tensioning 9. . . . . . . . . . . . . . . . . . . . . . . . . .
Conveyor Belt Tracking 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
V−Guided Belts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non V−Guided Belts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley Replacement 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley Removal 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley Installation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley Bearing Replacement 11. . . . . . . . . . . . . . . . . . . . . . .
Bearing Removal 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Installation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2” (51mm) Wide Conveyor Ends 14. . . . . . . . . . . . . . . . . . .
3” (76mm) to 24” (152mm) Wide Conveyor Ends 16. . . . . .
Conveyor Frames 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
−04 3” (76mm) Aluminum Side 21. . . . . . . . . . . . . . . . . . . .
−05 1.5” (38mm) Aluminum Side 22. . . . . . . . . . . . . . . . . .
−07 Low to Side Wiper 23. . . . . . . . . . . . . . . . . . . . . . . . . . .
−09 Low to High Side 24. . . . . . . . . . . . . . . . . . . . . . . . . . .
−10 .5” (13mm) Extruded Plastic 25. . . . . . . . . . . . . . . . . . .
−13 Adjustable Guiding 26. . . . . . . . . . . . . . . . . . . . . . . . . .
Flared Side Guiding 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Belt Stand Mount Assembly 28. . . . . . . . . . . . . . . . . . .
Flat Belt Stand Mount Assembly for 2’ (610mm)
Conveyors 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Assembly without Stand Mount 29. . . . . . . . . .
Flat Belt Connecting Assembly with Stand Mount 29. . . . . .
2” (51mm) to 6” (152mm) Flat Belt Return Roller 30. . . . . .
8” (203mm) to 24” (610mm) Flat Belt Return Roller 30. . . .
Conveyor Belt Part Number Configuration 31. . . . . . . . . . .
Return Policy 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
Ç
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechani-
cal hazards before system
start-up.
Ç
Loosening stand height or
angle adjustment screws
may cause conveyor
sections to drop down,
causing severe injury.
SUPPORT CONVEYOR
SECTIONS PRIOR TO
LOOSENING STAND HEIGHT
OR ANGLE ADJUSTMENT
SCREWS.
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
Compare shipment with packing slip. Contact factory
regarding discrepancies.
Inspect packages for shipping damage. Contact carrier
regarding damage.
Accessories may be shipped loose. See accessory in-
structions for installation.
Dorner’s Limited Warranty applies.
Dorner has convenient, pre−configured kits of Key
Service Parts for all conveyor products. These time
saving kits are easy to order, designed for fast installa-
tion, and guarantee you will have what you need when
you need it. Key Parts and Kits are marked in the Service
Parts section of this manual with the Performance Parts
Kits logo .
Dorner 2200 series conveyors are covered by Patent
Numbers 5,174,435, 6,298,981, 6,422,382 and corre-
sponding patents and patent applications in other
countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings − General Safety

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 3851-583 Rev. A
Refer to Figure 1 for typical conveyor components.
A Conveyor
B Drive End
C Tension End
D Belt
E Hex Drive Shaft
Typical Components
Figure 1
A
B
CD
E
Specifications
Model:
2200 Series Gang Drive Conveyor
Conveyor Width Reference
Conveyor Length Reference
Belt Type*
Output Shaft Position*
Conveyor Profile*
1 = with belt tracking cams (non V-guided belt) and mounting brackets
2 = with V-guide tracking and mounting brackets
4 = with V-guide tracking and no mounting brackets
5 = with belt tracking cams (non V-guided belt) and no mounting brackets
Document Language, M = English
2 1 1 M WW LLLL A PP BB
1 = 1” (25mm) Diameter Gang Drive Pulleys
* See Ordering and Specifications Catalog for details.
Product Description

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 4Dorner Mfg. Corp.
Specifications:
Conveyor Width
Reference (WW) 02 03 04 05 06 08 10 12 18 21*** 24***
Conveyor Belt Width 1.75¨
(44mm) 2.75¨ (70mm) 3.75¨ (95mm) 5¨ (127mm) 6¨ (152mm) 8¨ (203mm) 10¨ (254mm) 12¨ (305mm) 18¨ (457mm) 21¨
(533mm) 24¨ (609mm)
Maximum Conveyor
Load*
(See NOTE Below)
30 lb
(14kg) 35 lb (16kg) 42 lb (19kg) 50 lb (23kg) 60 lb (27kg) 70 lb (32kg) 80 lb (36kg) 80 lb (36kg) 80 lb (36kg) 80 lb
(36kg) 80 lb (36kg)
Conveyor Startup
Torque* 2 in-lb
(0.5Nm) 3 in-lb (0.6Nm) 4 in-lb (0.7Nm) 6 in-lb (0.8Nm) 8 in-lb (0.9Nm) 10 in-lb (1.1Nm) 12 in-lb (1.4Nm) 14 in-lb (1.5Nm) 15 in-lb (1.7Nm) 18 in-lb
(2.0Nm) 20 in-lb (2.3Nm)
Belt Travel 4.0¨(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Takeup 0.38¨ (10 mm) of stroke = 0.75¨ (19 mm) of belt take-up
Conveyor Length
Reference (LL) 02 03 04 05 06 07 08 09 10 11 12 13** 14** 15** 16** 17** 18**
Conveyor Length
Up to 18 ft in any length
to nearest 0.12” (3mm)
2-ft (610 mm)
3-ft (914 mm)
4-ft (1219 mm) 5-ft (1524 mm) 6-ft (1829 mm) 7-ft (2134 mm) 8-ft (2438 mm) 9-ft (2743 mm)
10-ft (3048 mm)
11-ft (3353 mm)
12-ft (3658 mm)
13-ft (3962 mm)** 14-ft (4267 mm)** 15-ft (4572 mm)** 16-ft (4877 mm)** 17-ft (5182 mm)** 18-ft (5486 mm)**
NOTE: Maximum conveyor loads based on:
Non-accumulating product
Product moving towards gearmotor
Conveyor being mounted horizontal
* See Ordering and Specifications Catalog for details.
** Lengths available only in 6¨ (152 mm) and wider
conveyors.
*** V−guide tracking belt not available on 21¨ (533 mm) or
24¨ (610 mm) wide gang drive conveyors.
Installation
Required Tools
Hex-key wrenches:
4 mm, 5 mm
Level
Torque wrench
Recommended Installation Sequence
Install support stands (see accessory instructions)
Assemble conveyor (if required)
Attach mounting brackets to conveyor
Attach conveyor to stands
Install return rollers on conveyor (optional)
Mount gearmotor mounting package (see accessory
instructions)
Attach guides/accessories (see page 21 through
NO TAG of “Service Parts” section for details)
Conveyors Up to 12 ft (3658 mm)
No assembly is required. Install mounting brackets and
return rollers. Refer to “Mounting Brackets” on page 6
and “Return Rollers” on page 6.
Specifications

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 5851-583 Rev. A
Conveyors Longer Than 12 ft (3658 mm)
1.Locate conveyor sections (F Figure 2)
Figure 2
F
F
NOTE: Tension end of conveyor is identified with a
label (G of Figure 3).
2.At tension end on both sides of conveyor, loosen and
move cam tracking assemblies (I) (if equipped)
away from head plates.
Figure 3 G
H
IJ
3.Loosen two screws (J) on both sides of conveyor and
then push tail assembly (H) inward.
4.Roll out conveyor belt and place conveyor frame
sections (F of Figure 4) into belt loop.
Figure 4
FF
5.Join conveyor sections and install connector brack-
ets (K of Figure 5) or connector/mount brackets
(KA) and screws (L) on both sides as indicated.
Tighten screws to 60 in-lb (7 Nm).
Figure 5
K
L
KA
L
6.With a 5 mm hex-key wrench, rotate pinion gear (M
of Figure 6) to tension the conveyor belt. Tighten
two screws (J) on both sides of conveyor to 80 in-lb
(9 Nm). For proper tensioning, refer to “Conveyor
Belt Tensioning” on page 9.
Figure 6
M
J
7.Install mounting brackets and return rollers. Refer to
“Mounting Brackets” on page 6 and “Return
Rollers” on page 6.
8.If equipped with cam tracking assemblies (I of
Figure 3), reposition and adjust belt tracking. Refer
to “Conveyor Belt Tracking” on page 9.
Installation

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 6Dorner Mfg. Corp.
Mounting Brackets
1.Locate mounting bracket assemblies. Exploded views
are shown in Figure 7.
Figure 7
N
R
Q
P
O
2.Remove screws (N and O of Figure 7), washers (P),
nuts (Q) and T-bars (R) from brackets.
3.Insert T-bars (R of Figure 7) into conveyor side slots
(S of Figure 8). Fasten brackets (T) to conveyor and
T-bars (R) with mounting screws (N).
Figure 8
P
O
S
N
T
Q
4.Fasten brackets to support stand with mounting
screws (O), washers (P) and nuts (Q).
5.Tighten screws (N and O) to 60 in-lb (7 Nm).
Return Rollers
2” (51mm) through 6” (152mm) Wide Conveyors
1.Locate return roller assemblies. Exploded views are
shown in Figure 9.
Figure 9
UV
U
V
2.Remove screws (U of Figure 9) and clips (V) from
roller assembly.
3.Install roller assemblies (W of Figure 10) as shown.
Tighten screws (U) to 60 in-lb (7 Nm).
Figure 10
U
W
W
8” (203mm) through 24” (610mm) Wide Conveyors
1.Locate return roller(s). Exploded view is shown in
Figure 11.
Figure 11
XY
X
Y
2.Remove screws (X) and clips (Y) from roller
assembly.
3.Install roller assembly (Z of Figure 12) as shown. On
each side of conveyor, tighten screws (X) to 60 in-lb
(7 Nm).
Figure 12
X
Z
Installation

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 7851-583 Rev. A
Required Tools
Standard Tools
Hex-key wrenches:
2.5 mm, 4 mm, 5 mm
Arbor press
Special Tools
807−1078 Bearing Puller Tool
450292 Sealed Bearing Installation Tool
2500M Tool Kit for Gang Drive Bearings
Checklist
Keep service parts on hand (see “Service Parts” sec-
tion for recommendations)
Keep supply of belt cleaner (part # 625619)
Clean entire conveyor and knurled pulley while dis-
assembled
Replace worn or damaged parts
Lubrication
No lubrication is required. Replace bearings if worn.
Maintaining Conveyor Belt
Troubleshooting
Inspect conveyor belt for:
Surface cuts or wear
Stalling or slipping
Damage to V-guide
Surface cuts and wear indicate:
Sharp or heavy parts impacting belt
Jammed parts
Improperly installed bottom wipers (if installed)
Accumulated dirt in wipers (if installed)
Foreign material inside the conveyor
Improperly positioned accessories
Bolt-on guiding is pinching belt
Stalling or slipping indicates:
Excessive load on belt
Conveyor belt or drive timing belt are not properly
tensioned
Worn knurl or impacted dirt on drive pulley
Intermittent jamming or drive train problems
Damage to V-guide indicates:
Twisted or damaged conveyor frame
Dirt impacted on pulleys
Excessive or improper side loading
NOTE: Visit www.dorner.com for complete list of
troubleshooting solutions.
Cleaning
IMPORTANT: Do not use belt cleaners that contain
alcohol, acetone, Methyl Ethyl Ketone (MEK) or other
harsh chemicals.
Use Dorner Belt Cleaner (part # 625619). Mild soap and
water may also be used. Do not soak the belt.
For /05 woven polyester and /06 black anti-static belts,
use a bristled brush to improve cleaning.
Preventive Maintenance and Adjustment

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 8Dorner Mfg. Corp.
Conveyor Belt Replacement
Belt Removal for Conveyor Without Stands or
Gearmotor Mounting Package
NOTE: Tension end of conveyor is identified with a
label (G of Figure 3).
1.At tension end on both sides of conveyor, loosen belt
tracking cam assemblies (I of Figure 13) (if equiped)
and slide them toward middle of conveyor.
Figure 13
AD
J
AC
I
AB
H
AE
D
AA
J
C
Bottom Wiper
Mounting
AF
2.At tension end (C) on both sides of conveyor, loosen
two tail cover plate screws (J).
3.Push tail assembly (H) into conveyor frame. This
will loosen belt sufficiently for removal.
4.If installed, remove bottom wiper (AA) at discharge
end of conveyor as follows: Remove three tail cover
plate screws (J and AB) on one side of conveyor.
Remove tail cover plate (AC) and slide out bottom
wiper (AA) through hole in head plate (AD).
5.Slide old belt (D) sideways (AF) off of conveyor.
Belt Installation for Conveyor Without Stands or
Gearmotor Mounting Package
1.Orient replacement belt so belt splice leading fingers
(AG of Figure 14) point in direction of belt travel
(AE) and that outside fingers (AH) are positioned as
shown.
Figure 14
AG
AH
AH
AE
2.Slide new belt sideways onto conveyor frame
assembly
3.If removed, slide bottom wiper (AA of Figure 13)
into slot in head plate (AD).
4.Install tail cover plate (AC) and three screws (J and
AB) to secure bottom wiper at discharge end of
conveyor. Securely tighten screws.
5.Refer to “Conveyor Belt Tensioning” page 9, and
set conveyor belt tension.
6.At tension end on both sides of conveyor, slide belt
tracking cam assemblies (I) (if equiped) until tight
against tail assembly (H).
7.Refer to “Conveyor Belt Tracking Adjustment” on
page 9 to adjust belt tracking after start−up.
Preventive Maintenance & Adjustment

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 9851-583 Rev. A
Conveyor Belt Tensioning
1.Locate tension end (C of Figure 15) of conveyor,
identified with a label (G).
Figure 15
AJ
G
C
I
J
AI
AK
2.If equiped, loosen and slide belt tracking cam
assemblies (I) towards center of conveyor on both
sides of tension end (C).
3.Loosen tail cover plate screws (J) on both sides of
tension end (C).
4.Insert ahex key wrench (AI) into either end of pinion
(AJ).
5.Rotate pinion (AJ) to extend tensioning end until gap
(AK) between pulley plate and conveyor frame
measures 1.19″(30 mm) for a new belt or as required
to stop belt slippage on drive pulley.
NOTE: Over-tensioning adds unnecessary loading
to the pulley bearings.
6.While holding pinion (AJ) in tensioned position,
tighten cover plate screws (J) on both sides of
conveyor. Torque screws to 18 in/lb (2 Nm).
7.Position belt tracking cam against the slide bar while
making sure groove is correctly oriented. See Figure
16, below.
Conveyor Belt Tracking
V-Guided Belts
V-guided belts do not require tracking adjustment.
Non V-Guided Belts
Non V-guided belt conveyors are equipped with belt
tracking cam assemblies (I of Figure 16) for belt tracking
adjustment.
Figure 16
AL
I
AN
AM
J
BELT TRAVEL
G
When adjusting belt tracking, always adjust the dis-
charge end of the conveyor first. To adjust belt tracking:
1.Ensure tail cover plate screws (J of Figure 16) on
both sides of conveyor are tight.
2.On both sides of conveyor, loosen two cam fastening
screws (AL). Adjust cams (AM) until indicator slots
(AN) are horizontal and facing end of conveyor.
Then slide cam assemblies against head plates (G)
and re-tighten cam fastening screws (AL) to 60 in-lb
(7 Nm).
3.On the side toward which the belt is tracking, loosen
head plate fastening screws (J).
4.With conveyor running, use a 5 mm hex-key wrench
to rotate tracking cam (AM) in small increments
until belt tracks in center of conveyor. Then while
holding cam in position, tighten head plate fastening
screws (J) to 60 in-lb (7 Nm).
Preventive Maintenance & Adjustment

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 10 Dorner Mfg. Corp.
Pulley Replacement
Pulley Removal
1.Remove conveyor belt. Refer to the “Conveyor Belt
Replacement” topic on page 8.
2.Remove tail cover plate screws (J and AB of Figure
17) and tail cover plates (AC) on both sides of the
conveyor.
Figure 17
J
AC
AP
AB
AO
AO
3.Remove the retaining sleeves (AO) and pulley (AP).
If retaining sleeves are frozen, continue with the next
step.
4.All non-driven positions have a plastic plug (AQ of
Figure 18) installed into ends of pulley retaining
sleeves (AO). Use a small flat screwdriver to remove
these plugs.
Figure 18
AQ
AO
5.Position bearing anvil/sleeve removal tool (AR of
Figure 19), part number k25-09, over retaining
sleeve (AO of Figures 17 and 19).
Figure 19
AR
AO
AS
AT
6.Insert special threaded bolt (AS of Figure 19), part
number k906-278, through bearing anvil/sleeve
removal tool (AR) and thread into retaining sleeve
(AO).
7.Tighten bolt (AS) until retaining sleeve (AO) is free
of spindle tail plate (AT).
8.Remove retaining sleeve (AT) from the bolt (AS).
9.Repeat steps 5 through 8 for the other side.
10.Remove pulley (AR) from conveyor frame.
k- Part of Tool Kit, Part Number 2500M.
Z- Shipped with conveyors wider than 12″(305 mm).
Pulley Installation
1.Insert pulley (AP of Figure 17) between the spindle
tail plates (AT).
2.Slide the retaining sleeves (AO) through openings in
the spindle tail plates and into the pulley on each side.
3.Install the plastic plug (AQ of Figure 18) into the
ends of the pulley retaining sleeves (AO).
4.Secure the tail cover plates (AC of Figure 17) to the
conveyor with screws (J and AB).
5.Install conveyor belt. Refer to the “Belt Installation
(No Stands or Gearmotor Mounting Package)” topic
beginning on page 8.
Preventive Maintenance & Adjustment

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 11 851-583 Rev. A
Pulley Bearing Replacement
Bearings in the pulleys on the 2″(44 mm) wide conveyor
cannot be replaced. If the bearings are worn, the entire
pulley must be replaced. Refer to Spindle chart on page
21 for the correct part number for your conveyor.
Bearings in pulleys on the 3″(70 mm) and wider
conveyors can be removed with Dorner Bearing
Removal Tool (AU of Figure 20), part number k25-05.
k- Part of Tool Kit, Part Number 2500M.
Bearing Removal
Use procedure below to remove pulley bearings:
NOTE: To ensure bearing removal tool (AU of Fig-
ure 20) will fit into bearing, make sure that the flair
(AV) on bearing removal tool is completely closed.
Figure 20
AU
AV
AW
1.Using hex key wrench extension tool (AX of Figure
21), either part number k25-08 or Z25-08A, loosen
tapered screw (AW of Figure 20) on bearing removal
tool (AU) to compress flair (AV) until flair is
completely closed.
Figure 21
AY
AU
AX
AP
2.Insert bearing removal tool (AU of Figure 21) into
pulley (AP) through bearing (AY).
3.While holding hex key wrench extension tool (AX
of Figure 22), rotate bearing removal tool using flats
(AZ) to tighten bearing removal tool’s tapered screw
(AW) until flair (AV) of tool is completely spread
open inside bearing (AY).
Figure 22
AZ
AY
AX
AV
AW
AR
BA
4.Support pulley end (BA) with bearing anvil/sleeve
removal tool (AR of Figures 19 and 22), part number
k25-09. Using an arbor press, push bearing (AY) out
of the pulley into bearing anvil/sleeve removal tool
(AR).
IMPORTANT: Heavy tapping or hammering will
damage the hex key wrench extension tool (AX)
and/or bearing (AY).
k- Part of Tool Kit, Part Number 2500M.
Z- Shipped with conveyors wider than 12″(305 mm).
Preventive Maintenance & Adjustment

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 12 Dorner Mfg. Corp.
Bearing Installation
Use the following procedure to install pulley bearings
(AY of Figure 23).
Figure 23
BB
BC
BD
AY
AP
1.Support pulley (AP) in an upright position with “V”
blocks or other means. Support bottom end of pulley
using bearing anvil/sleeve removal tool (AR of
Figure 22).
2.Install bearing insertion tool (BB of Figure 23), part
number k25-10 in an arbor press.
3.Align bearing insertion tool (BB) with pulley bore
(BC).
4.Slide bearing (AY) onto bearing insertion tool.
NOTE: Keep bearings (AY) and pulley (AP) aligned
when installing. Misalignment tilts bearing and may
result in bearing damage.
5.Press bearing (AY) firmly and slowly into pulley
(AP) until it bottoms out on pulley shoulder (BD). If
bearing fits too loosely in the pulley bore (BC) or if
the bore is out of round, the pulley must be replaced.
k- Part of Tool Kit, Part Number 2500M.
Preventive Maintenance & Adjustment

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 13 851-583 Rev. A
Notes

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 14 Dorner Mfg. Corp.
NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service
Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
2” (51mm) Wide Conveyor Ends
8
3
16
18
14
13
2
9
10
17
19
4
11
12
13
15
14
24 Gang Drive Tail Kit
23 Gang Drive Spindle Kit
20 21
22
1
12
56
7
Service Parts

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 15 851-583 Rev. A
Item Part Number Description
1 200030M Cover Plate
2 807-784 Plastic Plug
3 677330 Retainer Sleeve, Special
4 241128 Head Plate Bar
5 707391M Mounting Block
6 200695P Knurl Pin
7 201472 Flex Link Bar
8 240420 Rack Gear 14.5 PA x 24 P
9 240422 Pinion Pin
10 240423 Pinion 2” (51mm)
11 920518M Socket Head Screw M5 x 18mm
12 454702 Spindle w/Bearings 2” (51mm)
13 200027M Tail Plate, RH
14 200028M Tail Plate, LH
15 203502 Bottom Wiper
16 930512M Flat Head Screw M5 x 12mm
17 910612M Button Head Screw M6 x 12mm
18 910510M Button Head Screw M5 x 10mm
19 200038 Cam Clamping Plate
20 200039P Belt Tracking Cam
21 200341M Cam Retaining Block
22 920692M Socket Low Head Cap Screw M6 x
12mm
23 22GD−02 Gang Drive Spindle Kit (Includes Items 3
and 12)
24 22GDT−02 Gang Drive Tail Kit (Includes Items 1
through 7, 11 through 14, 16 and 17)
Service Parts

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 16 Dorner Mfg. Corp.
3” (76mm) to 24” (610mm) Wide Conveyor Ends
9
18
16
2
5
15
11
12
1
10
8
4
17
3
14
7
14
13
6
12
24 Gang Drive Tail Kit
23 Gang Drive Spindle Kit
13
19
20
21
22
Service Parts

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 17 851-583 Rev. A
Item Part Number Description
1 200030M Cover Plate
2 807-784 Plastic Plug
3 200035 Retainer Sleeve
4 241128 Head Plate Bar
5 201965M Mounting Block
6 200695P Knurl Pin
7 2076WW Flex−Link Bar
8 240420 Rack Gear 14.5 PA x 24 P
9 240421 Pinion Bushing [3” (76mm) through 6”
(152mm) Wide Conveyors Only]
10 2030WWM Pinion
11 920518M Socket Head Cap Screw M5 x 18mm
12 See Spindle
chart Spindle Assembly
13 200027M Tail Plate, RH
14 200028M Tail Plate, LH
15 2035WW Bottom Wiper
16 930512M Flat Head Screw M5 x 12mm
17 910612M Button Head Screw M6 x 12mm
18 910510M Button Head Screw M5 x 10mm
19 200038 Cam Clamping Plate
20 200039P Belt Tracking Cam
21 200341M Cam Retaining Block
22 920692M Socket Low Head Cap Screw M6 x
12mm
23 22GD−WW Gang Drive Spindle Kit (Includes Items 2,
3 and 12)
24 22GDT−WW Gang Drive Tail Kit (Includes Items 1
through 7, 11 through 14, 16 and 17)
WW = Conveyor width reference: 03, 04, 05, 06, 08, 10, 12, 18,
21, 24
* = 6” (152mm) and wider conveyors, only
Item 12: Spindle
Spindle
Width Spindle assembly with bearings Spindle without bearings Bearings (2x)
3” (76mm) 454703 454503 41−33
4” (102mm) 454704 454504 41−33
5” (127mm) 454705 454505 41−33
6” (152mm) 454706 454506 41−33
8” (203mm) 454708 454508 41−33
10” (254mm) 454710 454510 41−33
12” (305mm) 454712 454512 41−33
18” (457mm) 454718 454518 41−33
21” (533mm) 204821 204721 41−33
24” (610mm) 204824 204724 41−33
Service Parts

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 18 Dorner Mfg. Corp.
Conveyor Frames
8
5
6
3
2
1
4
18” (457mm) to 24” (610mm) Wide Frame8” (203mm) to 12” (305mm) Wide Frame
3” (76mm) to 6” (152mm) Wide Frame2” (51mm) Wide Frame
1
2
3
2
2
3
5
72
4
3
3
Item Part Number Description
1See Frame
chart below Frame
2See Bed Plate-
chart below Bed Plate
3 807−1074 Flat Head Torx Screw M4 x 10mm
4See RH Side
Rail chart below Side Rail RH
5See LH Side
Rail chart below Side Rail LH
6See Center Rail
chart below Center Rail 8” (203mm) to 12” (305mm)
7See Center Rail
chart below Center Rail 18” (457mm) to 24” (610mm)
8 240417 Center Rail Cross Support 18” (457mm)
240419 Center Rail Cross Support 21” (533mm)
240418 Center Rail Cross Support 24” (610mm)
Service PartsService Parts

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
Dorner Mfg. Corp. 19 851-583 Rev. A
Item 1: Frame − 2” (51mm) through 6” (152mm) Wide
Length Part Number
2’ (610mm) 2404WW−01908
3’ (914mm) 2404WW−03108
4’ (1219mm) 2404WW−04308
5’ (1524mm) 2404WW−05508
6’ (1829mm) 2404WW−06708
7’ (2134mm) 2404WW−07908
8’ (2438mm) 2404WW−09108
9’ (2743mm) 2404WW−10308
10’ (3048mm) 2404WW−11508
11’ (3353mm) 2404WW−12708
12’ (3658mm) 2404WW−13908
13’ (3962mm) 2404WW−06708 2404WW−07908*
14’ (4267mm) 2404WW−06708 2404WW−09108*
15’ (4572mm) 2404WW−06708 2404WW−10308*
16’ (4877mm) 2404WW−06708 2404WW−11508*
17’ (5182mm) 2404WW−06708 2404WW−12708*
18’ (5486mm) 2404WW−06708 2404WW−13908*
WW = Conveyor width reference: 02, 03, 04, 05, 06
* = 6” (152mm) and wider conveyors, only
Item 2: Bed Plate
Length Part Number
2’ (610mm) 2405WW−01904
3’ (914mm) 2405WW−03104
4’ (1219mm) 2405WW−04304
5’ (1524mm) 2405WW−05504
6’ (1829mm) 2405WW−06704
7’ (2134mm) 2405WW−07904
8’ (2438mm) 2405WW−09104
9’ (2743mm) 2405WW−10304
10’ (3048mm) 2405WW−11504
11’ (3353mm) 2405WW−12704
12’ (3658mm) 2405WW−13904
13’ (3962mm) 2405WW−071962405WW−07904*
14’ (4267mm) 2405WW−071962405WW−09104*
15’ (4572mm) 2405WW−071962405WW−10304*
16’ (4877mm) 2405WW−071962405WW−11504*
17’ (5182mm) 2405WW−071962405WW−12704*
18’ (5486mm) 2405WW−071962405WW−13904*
WW = Conveyor Width reference: 03, 04, 05, 06, 08, 10, 12,
18, 21, 24
* = 6” (152mm) and wider conveyors, only
Item 4: Side Rail RH 8” (203mm) through 24” (610mm) Wide
Length Part Number
2’ (610mm) 240412−01908
3’ (914mm) 240412−03108
4’ (1219mm) 240412−04308
5’ (1524mm) 240412−05508
6’ (1829mm) 240412−06708
7’ (2134mm) 240412−07908
8’ (2438mm) 240412−09108
9’ (2743mm) 240412−10308
10’ (3048mm) 240412−11508
11’ (3353mm) 240412−12708
12’ (3658mm) 240412−13908
13’ (3962mm) 240412−07200 240412−07908
14’ (4267mm) 240412−07200 240412−09108
15’ (4572mm) 240412−07200 240412−10308
16’ (4877mm) 240412−07200 240412−11508
17’ (5182mm) 240412−07200 240412−12708
18’ (5486mm) 240412−07200 240412−13908
Item 5: Side Rail LH 8” (203mm) through 24” (610mm) Wide
Length Part Number
2’ (610mm) 240413−01908
3’ (914mm) 240413−03108
4’ (1219mm) 240413−04308
5’ (1524mm) 240413−05508
6’ (1829mm) 240413−06708
7’ (2134mm) 240413−07908
8’ (2438mm) 240413−09108
9’ (2743mm) 240413−10308
10’ (3048mm) 240413−11508
11’ (3353mm) 240413−12708
12’ (3658mm) 240413−13908
13’ (3962mm) 240413−07200 240413−07908
14’ (4267mm) 240413−07200 240413−09108
15’ (4572mm) 240413−07200 240413−10308
16’ (4877mm) 240413−07200 240413−11508
17’ (5182mm) 240413−07200 240413−12708
18’ (5486mm) 240413−07200 240413−13908
Service Parts

2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual
851-583 Rev. A 20 Dorner Mfg. Corp.
Item 6: Center Rail 8” (203mm) through 12” (305mm) Wide
Length Part Number
2’ (610mm) 240414−01273
3’ (914mm) 240414−02473
4’ (1219mm) 240414−03673
5’ (1524mm) 240414−04873
6’ (1829mm) 240414−06073
7’ (2134mm) 240414−07273
8’ (2438mm) 240414−08473
9’ (2743mm) 240414−09673
10’ (3048mm) 240414−10873
11’ (3353mm) 240414−12073
12’ (3658mm) 240414−13273
13’ (3962mm) 240414−07200 240414−07273
14’ (4267mm) 240414−07200 240414−08473
15’ (4572mm) 240414−07200 240414−09673
16’ (4877mm) 240414−07200 240414−10873
17’ (5182mm) 240414−07200 240414−12073
18’ (5486mm) 240414−07200 240414−13273
Item 7: Center Rail 18” (457mm) through 24” (610mm) Wide
Length Part Number
2’ (610mm) 240414−00998
3’ (914mm) 240414−02198
4’ (1219mm) 240414−03398
5’ (1524mm) 240414−04498
6’ (1829mm) 240414−05798
7’ (2134mm) 240414−06998
8’ (2438mm) 240414−08198
9’ (2743mm) 240414−09398
10’ (3048mm) 240414−10598
11’ (3353mm) 240414−11798
12’ (3658mm) 240414−12998
13’ (3962mm) 240414−06700 240414−06998
14’ (4267mm) 240414−06700 240414−08198
15’ (4572mm) 240414−06700 240414−09398
16’ (4877mm) 240414−06700 240414−10598
17’ (5182mm) 240414−06700 240414−11798
18’ (5486mm) 240414−06700 240414−12998
Service Parts