Dorner 2100 Series Mounting instructions

851-264 Rev. F
Installation, Maintenance
& Parts Manual
2100, 2200, 4100, 6200, MPB Series
Side Mount Drive Package
for Light Load 60 Hz Gearmotors
Table of Contents
Warnings −General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance & Adjustment 6. . . . . . . . .
Required Tools 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt Tensioning 6. . . . . . . . . . . . . . . . . . . . .
Timing Belt Replacement 6. . . . . . . . . . . . . . . . . . .
Drive or Driven Pulley Replacement 7. . . . . . . . . . .
Gearmotor Replacement 7. . . . . . . . . . . . . . . . . . . .
Service Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
851-264 Rev. F 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
WARNING
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
WIRING.
DANGER
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechanical
hazards before system start-
up.
WARNING
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner 2100 Series conveyors are covered by the following
patent numbers: 5131529, 5174435, and corresponding
patents and patent applications in other countries.
Dorner 4100 Series conveyors are covered by patent number
3923148 and corresponding patents and patent applications
in other countries.
Dorner 2200 & 6200 Series conveyors are covered by patent
number 5174435 and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time without
notice or obligation.
Dorner has convenient, pre−configured kits of Key Service Parts
for all conveyor products. These time saving kits are easy to order,
designed for fast installation, and guarantee you will have what
you need when you need it. Key Parts and Kits are marked in the
Service Parts section of this manual with the Performance Parts
Kits logo .
Warnings −General Safety

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 3851-264 Rev. F
Refer to Figure 1 for typical components.
A Conveyor
B Mounting Bracket
C Gearmotor
D Belt Tensioner
E Cover
F Timing Belt
G Drive Pulley
H Driven Pulley
Typical Components
Figure 1
G
B
F
D
C
H
E
A
Specifications
Gearmotor Mounting Package Models:
Example:
Language Code = U.S. English
Output Shaft Type = Parallel Shaft
Gearmotor Type: L = Fixed Speed,
V = Variable Speed
Mount Style = Side Mount
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
DC
BA
2M S P L WW A
2 = 2100 Series Conveyor
22 = 2200 Series Conveyor
4 = 4100 Series Conveyor
6 = 6200 Series Conveyor
2P = MPB Series Conveyor
* See “Ordering and Specifications” Catalog for details.
Table 1: Gearmotor Specifications
Single Phase DC Variable Speed
Output Power 0.03 hp (0.025 kw) 0.06 hp (0.04 kw)
Input Voltage 115 Volts A.C. 130 Volts D.C.
Input Frequency 60 Hz N/A
Full Load Amperes 0.49 Amperes 0.48 Amperes
Gearmotor Ratios 15:1 and 36:1 18:1 and 60:1
Product Description

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
851-264 Rev. F 4Dorner Mfg. Corp.
Table 2: Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on
2100, 2200, 4100 & 6200 Series Conveyors
Gearmotors Belt Speed
Part Number RPM In-lb N-m Ft/min M/min
62M036PL411FN 42 36 4.1 11.9 3.6
62M015PL411FN 100 15 1.7 28.6 8.7
Table 3: Belt Speeds for Light Load Variable Speed Parallel Shaft DC Gearmotors on
2100, 2200, 4100 & 6200 Series Conveyors
Gearmotors Belt Speed
Part Number RPM In-lb N-m Ft/min M/min
62M060PLD3DEN 42 65 7.4 1.4−11.9 0.4−3.6
62M018PLD3DEN 139 21 2.4 4.8−39.7 1.5−12.1
NOTE: 8 – 24 in (203 – 610 mm) wide conveyors with
light load drives should be limited to 96 in (2438 mm)
length.
NOTE: For belt speed other than those listed, contact
factory for details.
Installation
Required Tools
DHex key wrenches:
2 mm, 3 mm, 5 mm
DTorque wrench
Mounting
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Installation Component List
I Side Mount Assembly
J Driven Pulley
K Top Cover
L Tensioner Bar
M Timing Belt
N Key
O M6 Socket Head Screws (2x)
1.Typical components (Figure 2)
Figure 2
K
I
J
M
L
N
O
NOTE: 6100 conveyor shown, 2100 & 4100 similar.
SpecificationsSpecifications

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 5851-264 Rev. F
2.Locate drive output shaft and remove two (2) screws
(P of Figure 3).
Figure 3
P
3.Loosen four (4) screws (Q of Figure 4). Detach
mounting bracket (R).
Figure 4
K
Q
R
4.Remove two (2) top screws (Q) and remove top
cover (K).
5.Attach mounting bracket (R of Figure 5) and
tensioner bar (L) with screws (O). Hand-tighten
screws (O).
Figure 5
N
RL
O
Ç
Drive shaft keyway may be
sharp.
HANDLE WITH CARE.
WARNING
6.Install key (N of Figure 5).
7.Install driven pulley (J of Figure 6). Tighten two (2)
set screws to 33 in-lb (3.7 Nm).
Figure 6
M
S
J
8.Place timing belt (M of Figure 6) over driven pulley
(J) and between belt flanges (S).
9.Insert gearmotor drive pulley into timing belt.
Mount assembly with two (2) bottom screws (Q of
Figure 7). Tighten to 45 in-lb (5 Nm).
Figure 7
Q
10.Insert top cover (K of Figure 8) into bottom cover.
Attach top cover with two (2) top screws (Q).
Tighten to 45 in-lb (5 Nm).
Installation

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
851-264 Rev. F 6Dorner Mfg. Corp.
Figure 8
Q
K
11.Tighten timing belt tensioner screw (T of Figure 9)
to 15 in-lb (1.7 Nm).
Figure 9
T
O
12.Tighten screws (O) to 80 in-lb (9 Nm).
Preventive Maintenance and Adjustment
Required Tools
DHex key wrenches:
2 mm, 3 mm, 5 mm
DTorque wrench
Timing Belt Tensioning
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Loosen two (2) screws (O of Figure 10). Tighten
timing belt tensioner screw (T) to 15 in-lb (1.7 Nm).
Figure 10
T
O
2.Tighten screws (O) to 80 in-lb (9 Nm).
Timing Belt Replacement
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Loosen two (2) screws (O of Figure 10).
2.Loosen timing belt tensioner screw (T).
3.Remove four (4) screws (Q of Figure 11). Remove
gearmotor (U) and top cover (K).
Figure 11
Q
K
U
4.Remove old timing belt (M of Figure 12).
Figure 12
M
J
S
5.Place new timing belt (M) over driven pulley (J) and
between belt flanges (S).
Installation

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 7851-264 Rev. F
6.Insert gearmotor drive pulley into timing belt.
Mount assembly with two (2) bottom screws (Q of
Figure 13). Tighten to 45 in-lb (5 Nm).
Figure 13
Q
7.Insert top cover (K of Figure 11) into bottom cover.
Mount assembly with two (2) top screws (Q).
Tighten to 45 in-lb (5 Nm).
8.Tighten timing belt tensioner screw (T of Figure 10)
to 15 in-lb (1.7 Nm).
9.Tighten screws (O) to 80 in-lb (9 Nm).
Drive or Driven Pulley Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Complete steps 1 through 4 of “Timing Belt
Replacement” section on page 6.
2.Loosen set screws (V of Figure 14) and remove driven
pulley (J) or drive pulley (W).
Figure 14
V
V
W
J
3.Replace drive or driven pulley. Tighten set screws
to 33 in-lb (3.7 Nm).
4.Complete steps 5 through 9 of “Timing Belt
Replacement” section beginning on page 6.
Gearmotor Replacement
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
before wiring.
DANGER
1.For single phase motor, unplug power cord from
outlet.
2.For DC variable speed motor, unplug cord at
disconnect (X of Figure 15).:
Figure 15
X
3.Remove four (4) screws (Q of Figure 11). Remove
gearmotor (U) and top cover (K).
4.Loosen set screws (V of Figure 14) and remove drive
pulley (W).
5.Replace drive pulley (W) on new gearmotor and
tighten set screws (V) to 33 in-lb (3.7 Nm).
6.Complete steps 5 through 9 of “Timing Belt
Replacement” section beginning on page 6.
7.Replace wiring:
DFor a single phase motor, reverse step 1.
DFor DC variable speed motor, reverse step 2.
Preventive Maintenance and Adjustment

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
851-264 Rev. F 8Dorner Mfg. Corp.
NOTE: For replacement parts other than those
shown in this section, contact an authorized Dorner
Service Center or the factory. Key Service Parts and
Kits are identified by the Performance Parts Kits
logo . Dorner recommends keeping these parts
on hand.
1
11
10
9
8
7
6
12
4
5
3
2
17
18
16
15
14
13
19
19
Item Part No. Part Description
162M036PL411FN Gearmotor, 0.03 hp, 115 Volts,
42 RPM, 60 Hz, 1-Phase, 36:1
62M015PL411FN Gearmotor, 0.03 hp, 115 Volts,
100 RPM, 60 Hz, 1-Phase, 15:1
62M060PLD3DEN Gearmotor, 0.06 hp, 130 Volts,
42 RPM, DC, 60:1
62M018PLD3DEN Gearmotor, 0.06 hp, 130 Volts,
139 RPM, DC, 18:1
2 814-088 Timing Belt, 3mm x 15 mm
3450078M Drive Pulley, 1/2” Bore
450076M Drive Pulley, 10mm Bore
4912−052 Key, 1/8” x 5/8”, 1/2” Bore
980422M Key, 4mm x 22mm, 10mm Bore
5 450077M Driven Pulley, 12 mm Bore
6 980422M Driven Pulley Key, 4 mm x 22 mm
7 450087 Guard, Half, Light Duty Side Drive
8 450027M Drive Spacer, Metric (6100 Only)
9 807−952 Groove Pin (6200 Only)
10 450084M Plate, Side Drice LD
450046M Plate, Side Drice LD (2200 Only)
11 450088M Tensioning Bar, Side Drive
12 807−954 Spiral Retaining Ring
13 807−973 Nylon Spacer
14 920506M Socket Head Screw M5x6mm
15 920520M Socket Head Screw M5x20mm
16 920530M Socket Head Screw M5x30mm
17 920500M Socket Head Screw M5x100mm
920590M Socket Head Screw M5x90mm
18 920630M Socket Head Screw M6x30mm
19 970405M Cup Set Screw M4x5mm
Service Parts

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 9851-264 Rev. F
Notes

Returns must have prior written factory authorization or they will not be accepted. Items that are returned to
Dorner without authorization will not be credited nor returned to the original sender. When calling for
authorization, please have the following information ready for the Dorner factory representative or your local
distributor:
1. Name and address of customer.
2. Dorner part number(s) of Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the returned items and provide a Returned Goods
Authorization number for reference.
There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault.
Dorner is not responsible for return freight on such items.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB Series, cleated and specialty belt conveyors 50%
7400 & 7600 Series conveyors non−returnable items
Engineered special products case by case
Drives and accessories 30%
Sanitary stand supports non−returnable items
Parts
Standard stock parts 30%
MPB, cleated and specialty belts non−returnable items
Returns will not be accepted after 60 days from original invoice date.
The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is
issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our
Technical Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products.
For a copy of Dorner’s Warranty, contact factory, distributor, service center or visit our website at
www.dorner.com.
851-264 Rev. F Printed in U.S.A.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029 - 0020 USA
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 2000
USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
DORNER MFG. CORP.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
Return Policy