Dorner 2100 Series Manual instruction

851-424 Rev. B
Setup, Operation
& Maintenance Manual
2100, 2200 & 6200 Series
Center Mount Drive Package for Standard Load
60 Hz Parallel Shaft Gearmotors
Table of Contents
Warnings −General Safety 2. . . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance & Adjustment 7. . . . . . . . . . . .
Required Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt Tensioning 7. . . . . . . . . . . . . . . . . . . . . .
Timing Belt Replacement 7. . . . . . . . . . . . . . . . . . . .
Drive or Driven Pulley Replacement 8. . . . . . . . . . . .
Gear Motor Replacement 8. . . . . . . . . . . . . . . . . . . . .
Service Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
851-424 Rev. B 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
WARNING
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
Do NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Ç
Exposed moving parts can
cause severe injury.
REPLACE ALL GUARDS
BEFORE RUNNING
CONVEYOR.
WARNING
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechani-
cal hazards before system
start-up.
WARNING
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory re-
garding discrepancies.
DInspect packages for shipping damage. Contact carrier regar-
ding damage.
DAccessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2100 and 2200 Series conveyors are covered by the
following patent numbers: 5131529, 5174435, and corre-
sponding patents and patent applications in other countries.
Dorner 6200 Series conveyors are covered by patent number
5174435 and corresponding patents and patent applications in
other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time without
notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are easy
to order, designed for fast installation, and guarantee you will
have what you need when you need it. Key Parts and Kits are
marked in the Service Parts section of this manual with the
Performance Parts Kits logo .
Warnings −General Safety

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
Dorner Mfg. Corp. 3851-424 Rev. B
Refer to Figure 1 for typical components.
A Conveyor
B Mounting Bracket
C Gearmotor
D Timing Belt Tensioner
E Cover
F Timing Belt
G Drive Pulley
H Driven Pulley
Typical Components
Figure 1
A
G
C
B
H
D
E
F
Specifications
Gearmotor Mounting Package Models:
Example:
Language Code = US English
Output Shaft Type = Parallel
Gearmotor Type: S = Standard Load, H = Heavy Load
Mount Style: 1 = Type 1, Veritical Mount;
2 = Type 2, Bottom Mount
Conveyor Width Reference*
Mount Position = A or D
(see detail to the right)
D
A
2M 1 P S WW A 32 32
2 = 2100 & 2200 Series Conveyor
6 = 6200 Series Conveyor
Drive Pulley (see Tables 2 & 3)
Driven Pulley (see Tables 2 & 3)
* See “Ordering and Specifications” Catalog for details.
Table 1: Table 1: Gearmotor
Specifications
Single Phase Three Phase DC Variable Speed
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. 130 Volts D.C.
Input Frequency 60 Hz N/A
Input Current 1.9 Amperes 1.2 Amperes 1.8 Amperes
Motor RPM 1725 2500
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non−ventilated
Product Description

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
851-424 Rev. B 4Dorner Mfg. Corp.
Table 2: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors
Standard Load Gearmotors Top and Bottom Mount
Package Drive
Pulley
Driven
Pulley
Part Number
RPM
In-lb
N-m
Ft/min
M/min
P
u
ll
ey
P
u
ll
ey
P
art
N
um
b
er
RPM
I
n-
lb
N
-m
F
t
/
m
i
n
M/
m
i
n
62M180PS411F(n) 10 341 38.5 2 0.6 22 32
62M180PS411F(n) 10 341 38.5 3 0.9 32 32
62M060PS4(vp)F(n) 29 270 30.5 6 1.8 19 32
62M060PS4(vp)F(n) 29 270 30.5 10 3.0 32 32
62M030PS4(vp)F(n) 58 135 15.3 20 6.1 32 32
62M020PS411F(n) 86 90 10.2 30 9.1 32 32
62M020PS411F(n) 86 90 10.2 45 13.7 48 32
62M010PS4(vp)F(n) 173 45 5.1 61 18.6 32 32
62M010PS4(vp)F(n) 173 45 5.1 91 27.7 48 32
62M005PS411F(n) 345 25 2.8 121 36.9 32 32
62M005PS411F(n) 345 25 2.8 154 46.9 28 22
62M005PS411F(n) 345 25 2.8 181 55.2 48 28
62M005PS411F(n) 345 25 2.8 208 63.4 48 28
62M005PS411F(n) 345 25 2.8 264 80.5 48 22
(vp) = voltage and phase (n) = Reversing Capability
11 = 115 V, 1-phase N = No reversing switch
23 = 208 – 230/460 V, 3-phase R = With reversing switch (115V, 1 phase only)
Table 3: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors
Standard Load Gearmotors Belt Speed Drive Driven
Part Number
RPM
In-lb
N-m
Ft/min
M/min
Drive
Pulle
y
Driven
Pulle
y
P
art
N
um
b
er
RPM
I
n-
lb
N
-m
F
t
/
m
i
n
M/
m
i
n
Pulley
Pulley
62M180PSD3DEN 14 341 38.5 0.4 −3.4 0.1 −1.0 22 32
62M180PSD3DEN 14 341 38.5 0.6 −4.9 0.2 −1.5 32 32
62M060PSD3DEN 42 270 30.5 1.0 – 9 0.3 −2.6 19 32
62M060PSD3DEN 42 270 30.5 1.8 – 15 0.5 – 4.5 32 32
62M030PSD3DEN 83 135 15.3 3.5 −29 1.1 −9 32 32
62M020PSD3DEN 125 90 10.2 5.3 – 44 1.6 – 13 32 32
62M010PSD3DEN 250 72 8.1 10 – 88 3.2 – 27 32 32
62M010PSD3DEN 250 72 8.1 18 – 150 5.5 – 46 48 28
62M005PSD3DEN 500 25 2.8 21 – 76 6.4 – 54 32 32
62M005PSD3DEN 500 25 2.8 27 – 224 7.3 – 61 28 22
62M005PSD3DEN 500 25 2.8 31 – 255 9.3 – 78 32 22
NOTE: For belt speed other than those listed, contact
factory for details.
Specifications

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
Dorner Mfg. Corp. 5851-424 Rev. B
Required Tools
DHex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
DStraight edge
DTorque wrench
Mounting
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
NOTE: Type 1 mounting package shown below left
(Figure 2.) Type 2 mounting package shown below
right (Figure 2.)
Figure 2
Type 1 Type 2
1.Gather components (Figure 3)
Figure 3
L
I
O
M
K
P
J
N
Installation Component List
I Mount Assembly
J Drive Pulley
K Cover
L M4 Socket Head Screws (4x)
M Driven Pulley
N Key
O M6 Socket Head Screws (3x)
P Timing Belt
NOTE: Type 1 mounting package shown (Figure 3),
Type 2 mounting package similar.
2.Locate drive output shaft (S of Figure 4) and remove
two (2) screws (R).
Figure 4
R
S
3.Attach mount assembly (I of Figure 5) with screws
(O). Install long screws on bottom. Tighten screws to
80 in-lb (9 Nm.).
Figure 5
OO
I
Installation

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
851-424 Rev. B 6Dorner Mfg. Corp.
Ç
Drive shaft keyway may be
sharp.
HANDLE WITH CARE.
WARNING
4.Install key (N of Figure 6).
Figure 6
N
M
P
J
5.Wrap timing belt (P) around driven pulley (M) and
drive pulley (J). Install driven pulley (M) onto
conveyor shaft.
6.Using a straight edge (T of Figure 7), align driven
pulley (M) with drive pulley (J). Tighten driven
pulley set screws (U).
Figure 7
M
T
J
U
7.Depending on direction of conveyor belt travel ( 1 or 2
of Figure 8), position belt tensioner (V) as shown.
Tension belt to obtain .125” ( 3 mm) deflection for
1.0 lb (456 grams) of force at belt mid-point (W).
Tighten tensioner screw to 103 in-lb (12 Nm).
21
Figure 8
V
W
W
8.Install cover (K of Figure 9) with four (4) screws (L).
Tighten screws to35 in-lb (4 Nm).
Figure 9
K
L
L
Installation

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
Dorner Mfg. Corp. 7851-424 Rev. B
Required Tools
DHex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
DAdjustable wrench (for hexagon head screws)
DStraight edge
DTorque wrench
Timing Belt Tensioning
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Remove four (4) screws (L of Figure 10) and remove
cover (K).
Figure 10
K
L
L
2.Loosen tensioner (V of Figure 11).
Figure 11
V
3.Depending on direction of conveyor belt travel (1 or
2 of Figure 12), position belt tensioner (V) as shown.
Tension belt to obtain .125” ( 3 mm) deflection for
1.0 lb (456 grams) of force at belt mid-point (W).
Tighten tensioner screw to 103 in-lb (12 Nm).
21
Figure 12
V
W
W
4.Install cover (K of Figure 10) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
Timing Belt Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Remove four (4) screws (L of Figure 10) and remove
cover (K).
2.Loosen tensioner (V of Figure 11).
3.Remove timing belt (P of Figure 13).
NOTE: If timing belt does not slide over pulley
flange, loosen driven pulley set screws (U of Figure
13) and remove pulley (M) with belt (P). For
re-installation, see steps 5 and 6 on page 6.
Figure 13
U
M
P
4.Install new timing belt.
Preventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
851-424 Rev. B 8Dorner Mfg. Corp.
5.Depending on direction of conveyor belt travel (1 or
2 of Figure 14), position belt tensioner (V) as shown.
Tension belt to obtain .125” ( 3 mm) deflection for
1.0 lb (456 grams) of force at belt mid-point (W).
Tighten tensioner screw to 103 in-lb (12 Nm).
21
Figure 14
V
W
W
6.Install cover (K of Figure 15) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
Figure 15
K
L
L
Drive or Driven Pulley Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Complete steps 1 through 3 of “Timing Belt Replace-
ment” section on page 7.
2.Loosen set screws and remove drive or driven pulley.
NOTE: If drive pulley (J of Figure 20) is replaced,
wrap timing belt around drive pulley and complete
step 3.
3.Complete steps 5 through 8 of “Installation” section
on page 6.
Gear Motor Replacement
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
before wiring.
DANGER
1.For single phase motor, unplug power cord from
outlet.
2.For three phase motor:
a.Loosen terminal box screws (AF of Figure 16) and
remove cover (AG).
Figure 16
AG
AF
AF
b.Record incoming wire colors on red, black and
blue leads. Loosen wire nuts and remove
incoming wires.
c.Loosen cord grip and remove cord.
Preventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
Dorner Mfg. Corp. 9851-424 Rev. B
3.For DC variable speed motor, unplug motor cord at
disconnect (AH of Figure 17).
Figure 17
AH
4.Remove four (4) screws (L of Figure 18) and remove
cover (K).
Figure 18
K
L
L
5.Loosen tensioner (V of Figure 19).
Figure 19
V
6.Loosen drive pulley set screws (X of Figure 20).
Remove drive pulley (J) and timing belt (P).
Figure 20
X
J
P
7.Remove four (4) gearmotor mounting screws (Q of
Figure 21). Remove gearmotor with adapter plate.
Figure 21
Q
Q
I
8.Remove four (4) adapter plate screws (AI of Figure
22). Remove adapter plate (AJ).
Figure 22
AI
AI
AJ
Preventive Maintenance and AdjustmentPreventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
851-424 Rev. B 10 Dorner Mfg. Corp.
9.Install new gearmotor to adapter plate (AJ) and
mounting bracket (I of Figure 23). Tighten screws
(Q of Figure 21) to 103 in-lb (12 Nm).
10.Wrap timing belt (P of Figure 23) around drive pulley
(J) and driven pulley (M). Attach drive pulley (J) to
drive shaft.
Figure 23
X
J
P
I
M
11.Using a straight edge (T of Figure 24), align drive
pulley (J) with driven pulley (M). Tighten drive
pulley set screws (X).
Figure 24
M
T
J
X
12.Depending on direction of conveyor belt travel ( 1 or 2
of Figure 8), position belt tensioner (V) as shown.
Tension belt to obtain .125” ( 3 mm) deflection for
1.0 lb (456 grams) of force at belt mid-point (W).
Tighten tensioner screw to 103 in-lb (12 Nm).
21
Figure 25
V
W
W
13.Install cover (K of Figure 9) with four (4) screws (L).
Tighten screws to35 in-lb (4 Nm).
Figure 26
K
L
L
14.Replace wiring:
DFor a single phase motor, reverse step 1 on page 8.
DFor a three phase motor, reverse step 2, on page 8.
DFor a DC variable speed motor, reverse step 3 on
page 9.
Preventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
Dorner Mfg. Corp. 11 851-424 Rev. B
NOTE: For replacement parts other than those
shown on this page, contact an authorized Dorner
Service Center or the factory. Key Service Parts and
Kits are identified by the Performance Parts Kits logo
. Dorner recommends keeping these parts on hand.
Item Part Number Part Description
1 62M180PS411FN Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase
62M180PS411FR
Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase with
reversing switch
62M060PS411FN Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase
62M060PS411FR
Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase with
reversing switch
62M060PS423FN Motor, 0.25hp (0.19Kw), 29 RPM,
230VAC, 60Hz, 3-Phase
62M030PS411FN Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase
62M030PS411FR
Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M030PS423FN Motor, 0.25hp (0.19Kw), 58 RPM,
230VAC, 60Hz, 3-Phase
62M020PS411FN Motor, 0.17hp (0.13Kw), 86 RPM,
230VAC, 60Hz, 1-Phase
62M020PS411FR
Motor, 0.17hp (0.13Kw), 86 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M010PS411FN Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase
62M010PS411FR
Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M010PS423FN Motor, 0.25hp (0.19Kw), 173 RPM,
230VAC, 60Hz, 3-Phase
62M005PS411FN Motor, 0.17hp (0.13Kw), 345 RPM,
230VAC, 60Hz, 1-Phase
62M005PS411FR
Motor, 0.17hp (0.13Kw), 345 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M180PSD3DEN Motor, 0.12hp (0.09Kw), 14 RPM,
130VDC
62M060PSD3DEN Motor, 0.25hp (0.19Kw), 42 RPM,
130VDC
62M030PSD3DEN Motor, 0.25hp (0.19Kw), 83 RPM,
130VDC
62M020PSD3DEN Motor, 0.25hp (0.19Kw), 125 RPM,
130VDC
62M010PSD3DEN Motor, 0.25hp (0.19Kw), 250 RPM,
130VDC
62M005PSD3DEN Motor, 0.25hp (0.19Kw), 500 RPM,
130VDC
2 814-103 Timing Belt, 15mm W x 385mm L
814-100 Timing Belt, 15mm W x 400mm L
814-096 Timing Belt, 15mm W x 425mm L
814-105 Timing Belt, 15mm W x 460mm L
Item Part Number Part Description
3 802-046 Tensioner Bearing
4450365MP Driven Pulley, 19 Tooth
450366MP Driven Pulley, 22 Tooth
450367MP Driven Pulley, 28 Tooth
450368MP Driven Pulley, 32 Tooth
5 980422M Square Key, 4 mm x 22 mm (2x)
6 450434 Drive Pulley, 22 Tooth
450435 Drive Pulley, 28 Tooth
450436 Drive Pulley, 32 Tooth
450437 Drive Pulley, 44 Tooth
450438 Drive Pulley, 48 Tooth
450439 Drive Pulley, 60 Tooth
7 912−078 Square Key, .188” x .75” Lg
Figure 27
1
2
3
4
67
5

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM
851-424 Rev. B 12 Dorner Mfg. Corp.
Service Parts

975 Cottonwood Ave. PO Box 20
Hartland, WI 53029-0020 USA
No returns will be accepted without prior written factory authorization. When calling for authorization, please
have the following information ready for the Dorner Factory representative or your local distributor:
1. Name and address of customer.
2. Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the Returned items and provide a Returned Goods
Authorization Number to reference.
There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These
will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning,
disassembly, and reissuing to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit
(if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local representative.
Our technical sales and service staff will gladly help with your questions on Dorner products.
For a copy of Dorner’s Limited Warranty, contact factory, distributor, service center or visit our website @
www.dorner.com
851-424 Rev. B Printed in U.S.A. 300
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 2000
DORNER
Arnold-Sommerfeld-Ring 2
D-52499 Baesweiler
USA
TEL [phone] (USA)
FAX [phone] (USA)
Germany
TEL [phone]
FAX [phone]
Internet: www.dorner.com
Outside the USA:
TEL [phone], FAX [phone]
DORNER MFG. CORP.
Return Policy