Dorner eDrive 3200 Series User manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-526 Rev. I
3200, 5200 & 5300 Series
Bottom Mount 90° Drive
Package for Standard Load
Gearmotors
Installation, Maintenance & Parts Manual
Featuring: Technology

Dorner Mfg. Corp. 2 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Table of Contents
IIntroduction ........................................................................ 2
Warnings - General Safety .................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 5
Gearmotor Mounting Package Models:........................... 5
Table 1: Gearmotor Specifications .................................. 5
U.S. Version ................................................................. 5
CE Version ................................................................... 5
Table 2: Belt Speeds for Fixed Speed 90° Gearmotors ... 6
U.S. Version (60 Hz Gearmotors)................................ 6
CE Version (50 Hz Gearmotors).................................. 6
Table 3: Belt Speeds for Variable Speed 90° DC Gearmo-
tors ................................................................................... 7
U.S. Version ................................................................. 7
CE Version ................................................................... 7
Table 4: Belt Speeds for
Fixed Speed 90° VFD Gearmotors ................................. 7
Installation............................................................................ 8
Required Tools ................................................................. 8
Mounting .......................................................................... 8
Preventive Maintenance and Adjustment .......................... 11
Required Tools ............................................................... 11
Timing Belt Tensioning.................................................. 11
Timing Belt Replacement............................................... 11
Drive or Driven Pulley Replacement ............................. 12
Gear Reducer Replacement ............................................ 12
Motor Replacement ........................................................ 14
Service Parts....................................................................... 16
Bottom Mount Drive Package for
90° Industrial Gearmotors ............................................. 16
90° Industrial Gearmotors .............................................. 18
U.S. Version................................................................ 18
CE Version.................................................................. 19
Return Policy...................................................................... 20
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 3200 Series conveyors are covered by patent
numbers 5156260, 5156261, 5203447, 5265714, 6871737,
6910571, 6971509, and patent applications in other
countries.
Dorner LPZ Series conveyors are covered by patent numbers
5156260, 5156261, 5203447, 5265714, 5875883 and patent
applications in other countries.
Dorner 5200 Series conveyors have patents pending.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo.
IMPORTANT
Some illustrations may show guards
removed. DO NOT operate equipment
without guards.

851-526 Rev. I 3 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Warnings - General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury.
REPLACE ALL GUARDS BEFORE RUNNING
CONVEYOR.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Product Description
Refer to Figure 1 for typical components.
Figure 1
Figure 1
Figure 2
Mount Packages with Old Style Gearmotors prior to
June 2011
Figure 2
Figure 3
Mount Packages with e-Drive Gearmotors
Figure 3
1Conveyor
2Cover
3 Driven Pulley
4 Timing Belt
5DrivePulley
6 Gearmotor
7 Timing Belt Tensioner
8 Mounting Bracket
12
8
3
4
5
6
7
NOTE
The 90° industrial gearhead changed
configuration in 2011. See below for
configuration details.

851-526 Rev. I 5 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Specifications
Gearmotor Mounting Package Models:
Example:
Table 1: Gearmotor Specifications
U.S. Version
CE Version
DC
B
A
Language Code: M = U.S. English
Output Shaft Type:
Gearmotor Type: S = Standard Load
Mount Style = Bottom Mount
Mount Position = A, B, C or D
(see detail to the right)
Drive Pulley (see Table 2, 3 & 4)
Driven Pulley (see Table 2, 3 & 4)
Belt Type ( = flat belt, A through J = cleated belt )
32 M B H S A 16 16
32 = 3200 Series
52 = 5200 Series
Product Series:
E = e-Drive Gearmotors
EU = CE nglish
H =Old Style Gearmotors
(Prior to June 2011)
K= Indexing / VFD
Item Standard Load Gearmotor
Single-
Phase Three Phase VFD Variable Speed DC Variable Speed
Output Power 0.5 hp (0.37 kw)
Input Voltage 115
VAC 208 – 230/ 460 VAC 230 VAC 90 VDC
Input Frequency 60Hz 10 – 60Hz N/A
Input Current
(Amperes) 7.4 2.1 – 2/1 1.6 5.0
Gearmotor
Ratios 5:1, 10:1, 20:1
Frame Size NEMA 56C
Motor Type Totally enclosed, Fan cooled
Item Standard Load Gearmotor
Single Phase Three Phase VFDVariable
Speed
Output Power 0.37 kW
Input Voltage 230 VAC 230/400 VAC 230 VAC
Input Frequency 50 Hz 25 to 63 Hz
Input Current 2.6
Amperes 2.1/1.2 Amperes 2.1 Amperes
Gearmotor Ratios 5:1, 10:1, 20:1
Protection Rating IP55
Frame Size IEC 71 B5

Dorner Mfg. Corp. 6 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Specifications
Table 2: Belt Speeds for Fixed Speed 90° Gearmotors
U.S. Version (60 Hz Gearmotors)
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 208 – 230/460 V, 3-phase
CE Version (50 Hz Gearmotors)
(vp) = voltage and phase
21 = 230 V, 1-phase
23 = 230 V, 3-phase
43 = 400 V, 3-phase
Light Load Gearmotors Standard Load Gearmotors Belt Speed Drive
Pulley Driven Pulley
Part Number RPM In-lb N-m Part Number RPM In-lb N-m Ft/
min M/ min
32M060EL4(vp)FN 29 319 36 32M060ES4(vp)FN 29 319 36 23 7.0 16 16
32M040EL4(vp)FN 43 238 26.9 32M040ES4(vp)FN 43 378 42.7 34 10.4 16 16
32M040EL4(vp)FN 43 238 26.9 32M040ES4(vp)FN 43 378 42.7 52 15.8 24 16
32M020EL4(vp)FN 86 142 16 32M020ES4(vp)FN 86 285 32.2 69 21.0 16 16
32M020EL4(vp)FN 86 142 16 32M020ES4(vp)FN 86 285 32.2 103 31.4 24 16
32M010EL4(vp)FN 173 78 8.7 32M010ES4(vp)FN 173 153 17.3 137 41.8 16 16
32M010EL4(vp)FN 173 78 8.7 32M010ES4(vp)FN 173 153 17.3 172 52.4 20 16
32M010EL4(vp)FN 173 78 8.7 32M010ES4(vp)FN 173 153 17.3 206 62.8 24 16
N/A N/A N/A N/A 32M005ES4(vp)FN 345 80 9 275 83.8 16 16
N/A N/A N/A N/A 32M005ES4(vp)FN 345 80 9 343 104.5 20 16
N/A N/A N/A N/A 32M005ES4(vp)FN 345 80 9 412 125.6 24 16
Light Load Gearmotors Standard Load Gearmotors Belt Speed
M/min
Part Number RPM N-m 1-phase/3-phase Part Number RPM N-m 1-phase/3-phase
62Z060ES4(vp)FN 23 36/36 32Z060ES4(vp)FN 23 36/36 5.8
62Z040ES4(vp)FN 35 26.9/35.5 32Z040ES4(vp)FN 35 26.9/35.5 8.5
62Z020ES4(vp)FN 70 16/21.2 32Z020ES4(vp)FN 70 32.2/32.2 17.1
62Z010ES4(vp)FN 140 11.4/17.3 32Z010ES4(vp)FN 140 17.3/17.3 33.8
62Z005ES4(vp)FN 280 4.5/5.9 32Z005ES4(vp)FN 280 17.3/17.3 68.0

851-526 Rev. I 7 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Specifications
Table 3: Belt Speeds for Variable Speed 90° DC Gearmotors
U.S. Version (60 Hz Gearmotors)
CE Version (50 Hz Gearmotors)
Table 4: Belt Speeds for Fixed Speed 90° VFD Gearmotors
Light Load Gearmotors Standard Load Gearmotors Belt Speed Drive
Pulley Driven Pulley
Part Number RPM In-lb N-m Part Number RPM In-lb N-m Ft/min M/min
32M060ELD3DEN 42 198 22.4 32M060ESD9DEN 42 198 22.4 4.0 – 33 1.2 – 10 16 16
32M040ELD3DEN 63 163 18.4 32M040ESD9DEN 63 215 24.3 6.0 – 50 1.8 – 15 16 16
32M040ELD3DEN 63 163 18.4 32M040ESD9DEN 63 215 24.3 9.0 – 75 2.7 – 23 24 16
32M020ELD3DEN 125 98 11.1 32M020ESD9DEN 125 196 22.1 12 – 100 3.6 – 30 16 16
32M020ELD3DEN 125 98 11.1 32M020ESD9DEN 125 196 22.1 18 – 150 5.5 – 45 24 16
32M010ELD3DEN 250 54 6.1 32M010ESD9DEN 250 108 12.2 24 – 200 7.3 – 61 16 16
32M010ELD3DEN 250 54 6.1 32M010ESD9DEN 250 108 12.2 30 – 250 9.1 – 76 20 16
32M010ELD3DEN 250 54 6.1 32M010ESD9DEN 250 108 12.2 36 – 300 11 – 92 24 16
Light Load Gearmotors Standard Load Gearmotors Belt Speed
M/min
Part Number RPM N-m Part Number RPM N-m
62Z060ES423EN 23 36 32Z060ES423EN 23 36 2.8 - 7.1
62Z040ES423EN 35 35.5 32Z040ES423EN 35 35.5 4.2 - 11
62Z020ES423EN 70 21.2 32Z020ES423EN 70 32.2 8.5 - 21
62Z010ES423EN 140 17.3 32Z010ES423EN 140 17.3 17 - 43
62Z005ES423EN 280 5.9 32Z005ES423EN 280 17.3 34 - 86
Standard Load Gearmotors Belt Speed Drive
Pulley Driven Pulley
Part Number RPM In-lb N-m Ft/min M/min
32M060ES423EN 29 319 36 2.3 – 22.9 0.7 – 7.0 16 16
32M040ES423EN 43 378 42.7 3.4 – 34.3 1.0 – 10.5 16 16
32M040ES423EN 43 378 42.7 5.1 – 51.5 1.6 – 15.7 24 16
32M020ES423EN 86 285 32.2 6.9 – 68.6 2.1 – 20.9 16 16
32M020ES423EN 86 285 32.2 10.3 – 103.0 3.1 – 31.4 24 16
32M010ES423EN 173 153 17.3 13.7 – 137.3 4.2 – 41.9 16 16
32M010ES423EN 173 153 17.3 17.2 – 171.6 5.2 – 52.3 20 16
32M010ES423EN 173 153 17.3 20.6 – 205.9 6.3 – 62.8 24 16
32M005ES423EN 345 80 9 27.5 – 274.6 8.4 – 83.7 16 16
32M005ES423EN 345 80 9 34.3 – 343.2 10.5 – 104.6 20 16
32M005ES423EN 345 80 9 41.2 – 411.9 12.6 – 125.6 24 16
NOTE
For belt speed other than those listed, contact
factory for details.

Dorner Mfg. Corp. 8 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Installation
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Straight edge
• Torque wrench
Mounting
Figure 4
Figure 4
Installation Component List:
1. Typical components (Figure 5).
Figure 5
Figure 5
Figure 6
Figure 6
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
For Cleated Belt Conveyors, Gearmotors
must be mounted as shown in Figure 4.
Failure to do so creates pinch points which
can cause severe injury.
NOTE
Gearmotor position on Flat Belt conveyor
shown below left, Figure 4. Gearmotor
position on Cleated Belt conveyor shown
below right, Figure 4.
Flat Belt Conveyor Cleated Belt Conveyor
1Bottom Mount Assembly
2Drive Pulley
3Cover
4 M4 Socket Head Screws (4x)
5DrivenPulley
6 Output Shaft
7Bearing Cover
8Spacer
9 Timing Belt
NOTE
Gearmotor may be operated in positions 1, 3
or 4 (Figure 6).
2
1
6
5
8
7
9
4
3
1
3
4

851-526 Rev. I 9 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Installation
2. If required, change gearmotor position by removing four
(4) screws (Figure 7, item 1). Rotate gearmotor to other
position and replace screws (Figure 7, item 1). Tighten
to 110 in-lb (12 Nm).
Figure 7
Figure 7
3. Locate drive output shaft (Figure 8, item 1). Remove
two (2) M8 screws (Figure 8, item 2) and four (4) M6
screws (Figure 8, item 3) and discard.
Figure 8
Figure 8
4. Attach mount assembly (Figure 9, item 1) with two (2)
M8 screws (Figure 9, item 2) and four (4) M6 screws
(Figure 9, item 3). Tighten M6 screws to 146 in−lbs
(16.5 N−m) and M8 screws to 288 in−lbs (32.5 N−m).
Figure 9
Figure 9
5. Install key (Figure 10, item 1).
Figure 10
Figure 10
6. Wrap timing belt (Figure 10, item 2) around driven
pulley (Figure 10, item 3) and drive pulley (Figure
10, item 4). Install driven pulley onto conveyor shaft.
1
1
3
3
21
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
2
13
4
2
3
1

Dorner Mfg. Corp. 10 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Installation
7. Using a straight edge (Figure 11, item 1), align driven
pulley (Figure 11, item 1) with drive pulley (Figure
11, item 1).
Figure 11
Figure 11
8. Tighten driven pulley taper-lock screws (Figure
12, item 1).
Figure 12
Figure 12
9. Depending on conveyor belt travel (direction A or B),
locate timing belt tensioner (Figure 13, item 1) as
shown. Tension timing belt to obtain 1/8” (3 mm)
deflection for 6 lb (3 Kg) of force at timing belt mid-
point (Figure 13, item 2). Tighten tensioner screw to
110 in-lb (12 Nm).
Figure 13
Figure 13
10. Install cover (Figure 14, item 1) with four (4) screws
(Figure 14, item 2). Tighten screws to 35 in-lb (4 Nm).
Figure 14
Figure 14
2
1
3
1
22
1
AB
2
1
2

851-526 Rev. I 11 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Preventive Maintenance and Adjustment
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Adjustable wrench (for hexagon head screws)
• Straight edge
• Torque wrench
Timing Belt Tensioning
1. Remove four (4) screws (Figure 14, item 2) and
remove cover (Figure 14, item 1).
2. Loosen tensioner (Figure 15, item 1).
Figure 15
Figure 15
3. Depending on conveyor belt travel (direction A or B),
locate timing belt tensioner (Figure 13, item 1) as
shown. Tension timing belt to obtain 1/8” (3 mm)
deflection for 6 lb (3 Kg) of force at timing belt mid-
point (Figure 13, item 2). Tighten tensioner screw to
110 in-lb (12 Nm).
4. Install cover (Figure 14, item 1) with four (4) screws
(Figure 14, item 2). Tighten screws to 35 in-lb (4 Nm).
Timing Belt Replacement
1. Remove four (4) screws (Figure 14, item 2) and
remove cover (Figure 14, item 1).
2. Loosen tensioner (Figure 15, item 1).
3. Remove timing belt (Figure 16, item 1).
Figure 16
Figure 16
4. Install new timing belt.
5. Depending on conveyor belt travel (direction A or B),
locate timing belt tensioner (Figure 13, item 1) as
shown. Tension timing belt to obtain 1/8” (3 mm)
deflection for 6 lb (3 Kg) of force at timing belt mid-
point (Figure 13, item 2). Tighten tensioner screw to
110 in-lb (12 Nm).
6. Install cover (Figure 14, item 1) with four (4) screws
(Figure 14, item 2). Tighten screws to 35 in-lb (4 Nm).
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
1
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If timing belt does not slide over pulley flange,
loosen driven pulley taper-lock screws
(Figure 16, item 2) and remove pulley with
belt (Figure 16, item 1). For re-installation,
see steps 6 thru 8 on beginning on page 9.
2
1

Dorner Mfg. Corp. 12 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Preventive Maintenance and Adjustment
Drive or Driven Pulley Replacement
1. Complete steps 1 through 3 of “Timing Belt
Replacement” section on page 11.
2. Remove taper-lock screws (Figure 17, item 1). Insert
one (1) of taper lock screws in remaining hole (Figure
17, item 2). Tighten screw until pulley is loose. Remove
pulley and taper hub assembly.
Figure 17
Figure 17
3. Complete steps 6 through 9 of “Installation” section
beginning on page 9.
Gear Reducer Replacement
1. Remove four (4) screws (Figure 14, item 2) and
remove cover (Figure 14, item 1).
2. Loosen tensioner (Figure 15, item 1).
3. Loosen taper-lock screws (Figure 18, item 1) and
remove drive pulley: Insert one (1) of taper lock screws
in remaining hole (Figure 18, item 2). Tighten screw
until pulley is loose.
Figure 18
Figure 18
4. Remove pulley (Figure 19, item 1), taper hub assembly
(Figure 19, item 2), and timing belt (Figure
19, item 3).
Figure 19
Figure 19
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If drive pulley (Figure 19, item 1) is replaced,
wrap timing belt around drive pulley and
complete step 3.
2
1
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
2
1
1
3
2

851-526 Rev. I 13 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Preventive Maintenance and Adjustment
5. Remove four (4) gear reducer mounting screws (Figure
20, item 1). Remove gearmotor.
Figure 20
Figure 20
6. Remove four screws (Figure 21, item 1). Detach motor
(Figure 21, item 2) from gear reducer (Figure
21, item 3). Retain shaft key (Figure 21, item 4).
Figure 21
Figure 21
7. Remove two (2) screws (Figure 22, item 1) and detach
output shaft cover (Figure 22, item 2).
Figure 22
Figure 22
8. Hold the driveshaft with a wrench (Figure 23, item 1)
as shown to keep shaft from turning, while removing
screw (Figure 23, item 2) with hex wrench (Figure
23, item 3).
Figure 23
Figure 23
9. Remove driveshaft (Figure 24, item 1) and key (Figure
24, item 2).
Figure 24
Figure 24
10. Replace gear reducer (Figure 24, item 3).
11. Apply anti-seize (Figure 25, item 1) to shaft.
Figure 25
Figure 25
1
1
1
4
23
2
1
NOTE
Output shaft (Figure 23, item 1) is held in
Gear Reducer with a tapered press fit.
Removal may require use of an arbor press.
1
32
1
2
3
1

Dorner Mfg. Corp. 14 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Preventive Maintenance and Adjustment
12. Replace the original shaft components into new gear
reducer (Figure 24).
13. Apply anti-seize to motor shaft before assembling to
gearbox.With key (Figure 21, item 4) in keyway, slide
motor (Figure 21, item 2) and gear reducer (Figure
21, item 3) together. Install screws (Figure 21, item 1)
and tighten.
14. Hold the driveshaft with a wrench (Figure 23, item 1)
as shown to keep shaft from turning, while installing
screw (Figure 23, item 2) with hex wrench (Figure
23, item 3) Tighten screw to 350 in-lb (39.5 Nm).
Figure 26
Figure 26
15. Install gearmotor to mounting bracket and tighten
screws (Figure 20, item 1) to 110 in-lb (12 Nm).
16. Complete steps 6 through 10 of “Installation” section
beginning on page 9.
Motor Replacement
1. For single phase motor, unplug power cord from outlet.
2. For three phase and VFD variable speed motor:
a. Loosen terminal box screws (Figure 27, item 1)
and remove cover (Figure 27, item 2).
Figure 27
Figure 27
b. Record wire colors on terminals 1, 2 and 3. Loosen
wire nuts and remove wires 1, 2 and 3.
c. Loosen cord grip and remove cord.
3. For DC variable speed motor, unplug motor cord at
disconnect (Figure 28, item 1).
Figure 28
Figure 28
IMPORTANT
Be extremely careful when coupling motor to
gear reducer. Avoid misalignment and forcing
the connection causing possible permanent
gear reducer seal damage.
NOTE
Gearmotor position on Flat Belt conveyor
shown below left, Figure 26. Gearmotor
position on Cleated Belt conveyor shown
below right, Figure 26.
NOTE
Drive pulley (Figure 19, item 1) is removed.
Wrap timing belt around drive pulley and
complete step 15.
Flat Belt Conveyor Cleated Belt Conveyor
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCK OUT POWER BEFORE WIRING.
2
1
1
1

851-526 Rev. I 15 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Preventive Maintenance and Adjustment
4. Remove four (4) screws (Figure 29, item 1). Detach
motor (Figure 29, item 2) from gear reducer (Figure
29, item 3). Retain motor output shaft key.
Figure 29
Figure 29
5. Apply anti-seize to motor shaft before assembling to
gearbox. With key (Figure 30, item 1) in keyway, slide
motor (Figure 30, item 2) and gear reducer together.
Install screws and tighten.
Figure 30
Figure 30
6. Replace wiring:
• For a single phase motor, reverse step 1 on page 14.
• For a three phase or VFD variable speed motor, reverse
step 2 on page 14.
• For a DC variable speed motor, reverse step 3 on page 14.
IMPORTANT
Be extremely careful when coupling motor to
gear reducer. Avoid misalignment and forcing
the connection causing possible permanent
gear reducer seal damage.
1
32
2
1

Dorner Mfg. Corp. 16 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Service Parts
Bottom Mount Drive Package for 90° Industrial Gearmotors
NOTE
For replacement parts other than those shown on this page, contact an authorized Dorner Service Center or
the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
17
16
16
19
11
12
21
2
18
6
7
15
13
1
15
14
8
4
22
10
5
20
3
9
13
16

851-526 Rev. I 17 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Service Parts
Item Part Number Description
1 300871 Drive Cover
2 301076 Drive Tensioner Slide
3 301153 Tensioner Bearing Assembly
4 350115 Adapter Ring
5 350117 Drive Shaft (for E-Drive 56 C Face
Gearmotors)
350133 Drive Shaft (for E-Drive IEC 63B5 and
IEC 71B5 Gearmotors)
6 350123 Mounting Plate
7 807-2016 Drive-Bearing Shaft Cover
8 911-013 Flat Washer
9 912-084 Square Key, 0.188" x 1.50"
(for E-Drive 56 C Face Gearmotors)
980636M Square Key, 6 mm x 36 mm
(for E-Drive IEC 63B5 and IEC 71B5
Gearmotors)
10 814-125 Timing Belt, 1.0" W x 25.5" L
814-059 Timing Belt, 1.0" W x 27.0" L
814-060 Timing Belt, 1.0" W x 28.0" L
814-079 Timing Belt, 1.0" W x 30.0" L
11 811-133 Driven Pulley, 14 Tooth,
Taper Lock TL1108
811-126 Driven Pulley, 16 Tooth,
Taper Lock TL1108
12 811-133 Drive Pulley, 14 Tooth,
Taper Lock TL1108
811-126 Drive Pulley, 16 Tooth,
Taper Lock TL1108
811-127 Drive Pulley, 18 Tooth,
Taper Lock TL1210
811-135 Drive Pulley, 20 Tooth,
Taper Lock TL1210
811-136 Drive Pulley, 22 Tooth,
Taper Lock TL1610
811-137 Drive Pulley, 24 Tooth,
Taper Lock TL1610
13 811-288 Taper Lock Bushing, 20 mm, TL1108
811-289 Taper Lock Bushing, 20 mm, TL1210
811-290 Taper Lock Bushing, 20 mm, TL1610
14 920408M Socket Head Screw,
M4-0.70 x 8 mm
15 920612M Socket Head Screw,
M6-1.00 x 12 mm
16 920625M Socket Head Screw,
M6-1.00 x 25 mm
17 920835M Socket Head Screw,
M8-1.25 x 35 mm
18 931018M Flat Screw, M10 - .50 x 18 mm
19 961645M Hex Head Cap Screw,
M16 - 2.00 x 45 mm
20 980650M Square Key, 6 mm x 50 mm
21 980630M Square Key, 6 mm x 30 mm
22 991610M Hex Nut

Dorner Mfg. Corp. 18 851-526 Rev. I
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Service Parts
90° Industrial Gearmotors
U.S. Version
1
2
Item Part No. Description
1 62MES411FN Motor, 0.25hp (0.19Kw), 115/230 Volts,
60 Hz, 1-Phase
62MES423FN Motor, 0.25hp (0.19Kw), 208−230/460
Volts, 60 Hz, 3-Phase
22MSD3DEN Motor, 0.25hp (0.19Kw), 130 VDC
62MEH411FN Motor, 0.5hp (0.37Kw), 115/230 Volts,
60Hz, 1−Phase
32MES423FN Motor, 0.5hp (0.37Kw) 208−230/460
Volts, 60Hz, 3 Phase
62MHD9DEN Motor, 0.5hp (0.37Kw), 90 VDC
32MES423EN Motor, 0.5hp (0.37Kw), 230 Volts, 3
Phase Inverter Duty
32MHD9DEN Motor, 0.75 hp, (0.56Kw), 90 VDC
2 32M005EL Gear Reducer, 5:1, NEMA 42CZ
32M010EL Gear Reducer, 10:1, NEMA 42CZ
32M020EL Gear Reducer, 20:1, NEMA 42CZ
32M040EL Gear Reducer, 40:1, NEMA 42CZ
32M060EL Gear Reducer, 60:1, NEMA 42CZ
32M005ES Gear Reducer, 5:1, NEMA 56C
32M010ES Gear Reducer, 10:1, NEMA 56C
32M020ES Gear Reducer, 20:1, NEMA 56C
32M040ES Gear Reducer, 40:1, NEMA 56C
32M060ES Gear Reducer, 60:1, NEMA 56C
32M010EH Gear Reducer, 10:1, NEMA 140 TC

851-526 Rev. I 19 Dorner Mfg. Corp.
3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors
Service Parts
CE Version
1
2
Item Part No. Description
1 826-281 Motor, 0.19 kW 230 Volts, 1400 RPM
50 Hz, 1-Phase
826-282 Motor, 0.37 kW 230 Volts, 1400 RPM
50 Hz, 1-Phase
826-284 Motor, 0.19 kW 230/400 Volts, 1400 RPM
50 Hz, 3-Phase
826-285 Motor, 0.37 kW 230/400 Volts, 1400 RPM
50 Hz, 3-Phase
2 62Z005ES Gear Reducer, 5:1, 63 B5
62Z010ES Gear Reducer, 10:1, 63 B5
62Z020ES Gear Reducer, 20:1, 63 B5
62Z040ES Gear Reducer, 40:1, 63 B5
62Z060ES Gear Reducer, 60:1, 63 B5
32Z005ES Gear Reducer, 5:1, 71 B5
32Z010ES Gear Reducer, 10:1, 71 B5
32Z020ES Gear Reducer, 20:1, 71 B5

851-526 Rev. I Printed in U.S.A.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2015
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following
information ready for the Dorner factory representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number (if available, part serial number).
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA)
number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and
undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s
responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is
responsible for return freight.
Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning,
disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item,
a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer
Service Team will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.
Product Type
Standard Products Engineeredto
order parts
Product Line Conveyors Gearmotors
& Mounting
Packages
Support
Stands Accessories SpareParts (non-belt) SpareBelts - Standard
Flat Fabric
Spare Belts -
Cleated &
Specialty
Fabric
Spare Belts -
Plastic Chain All equipment
and parts
1100
30% return fee for all products except:
50% return fee for conveyors with modular belt,
cleated belt or specialty belts non-returnable case-by-case
2200
2200 Modular Belt
2200 Precision Move
2300
2300 Modular Belt
3200
3200 LPZ
3200 Precision Move
4100
5200
5300
6200
Controls
7200 / 7300 50% return fee for all products
7350
non-returnable
7360
7400
7600