DORSEY DBL-248 User manual

Dorsey Dial Bore Gage
Model DBL-248
Range .250 - .500
Dissassembly
1. Loosen two (2) screws (Det. 5) and remove indicator housing
(Det. 4) from adapter (Det. 6). Remove dial indicator (Det. 1)
from indicator housing (Det. 4).
2. Loosen locknut (Det. 17) and remove range extension (Det.
18, 19 or 20) from gaging head (Det. 12).
3. Loosen gaging head (Det. 12) from housing assembly (Det.
8). Remove plunger rod (Det. 7).
4. Loosen screw (Det. 22) and remove spring (Det, 21).
5. Loosen cover screw (Det 16) and remove centralizer (Det.
15) from gaging head (Det. 12).
6. Remove retainer (Det. 14), gaging pin (Det.13) and gaging
transfer (Det. 11) from gaging head (Det. 12).
Setting
1. Insert appropriate range extension (Det. 18, 19 or 20) into
gaging head (Det. 12) and adjust range extension to the ap-
proximate desired diameter.
2. Insert gage into reference master (master ring gage or gage
block setup) and adjust range extension until dial indicator
reads zero at rst 12 o’clock position. Lock range extension in
place with locknut (Det. 17).
3. Rock gage forward and back in reference master to insure
zero reading. Adjust indicator bezel to zero if necessary.
4. Repeat Step No. 3
Assembly
1. Insert gaging transfer (Det. 11), gaging pin (Det. 13) and
retainer (Det. 14) into gaging head (Det. 12).
2. Place centralizer (Det. 15) on gaging head (Det. 12) and hold
with cover screw (Det. 16).
3. Insert plunger rod (Det. 7) into gaging head (Det. 12). Place
housing assembly (Det. 8) over plunger rod (Det. 7) and
fasten to gaging head (Det. 12).
4. Insert spring (Det. 21) and lock in place with screw (Det. 22).
5. Insert dial indicator (Det. 1) into indicator housing (Det. 4)
and place onto adapter (Det. 6). Lock in place with two (2)
screws (Det. 5) insuring proper contact of indicator with
plunger rod (Det. 7).
6. Thread lock nut (Det. 17) onto range extension (Det. 18, 19
or 20) and assemble extension to gaging head (Det. 12).
Item PT. No. Part Name Item PT. No. Part Name Item PT. No. Part Name
1 .0001 Indicator 9 Screw 16 904 Cover Screw
2 120 Indicator Spring 10 1043 Handle 17 912 Extension Nut
3 110 Indicator Contact 11 908 Transfer 18 909-1 Range Extension
4 104 Indicator Housing 12 901 Gaging Head 19 909-2 Range Extension
5 305 Screw 13 905 Gaging Pin 20 909-3 Range Extension
6 911 Adapter 14 906 Retainer 21 903 Spring
7 907 Plunger Rod 15 902 Centralizer 22 913 Screw
8 910 Extension Tube
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Dissassembly
1. Loosen two (2) screws (Det. 5) and remove indicator housing
(Det. 4) from adapter (Det. 6). Remove dial indicator (Det. 1)
from indicator housing (Det. 4).
2. Loosen locknut (Det. 17) and remove range extension (Det.
18 or 19) and adapters (Det. 20) from gaging head (Det. 12).
3. Loosen gaging head (Det. 12) from housing assembly (Det.
8). Remove plunger rod (Det. 7).
4. Loosen cover screw (Det 16) and remove centralizer (Det.
15) from gaging head (Det. 12).
5. Remove retainer (Det. 14), gaging pin (Det.13) and gaging
transfer (Det. 11) from gaging head (Det. 12).
Setting
1. Insert appropriate range extension (Det. 18 or 19) and adapt-
ers (Det. 20) into gaging head (Det. 12) and adjust range
extension to the approximate desired diameter.
2. Insert gage into reference master (master ring gage, bore
gage setmaster or gage block setup) and adjust range exten-
sion until dial indicator reads zero at rst 12 o’clock position.
Lock range extension in place with locknut (Det. 17).
3. Rock gage forward and back in reference master to insure
zero reading. Adjust indicator bezel to zero if necessary.
4. Repeat Step No. 3
Assembly
1. Insert gaging transfer (Det. 11), gaging pin (Det. 13) and
retainer (Det. 14) into gaging head (Det. 12).
2. Place centralizer (Det. 15) on gaging head (Det. 12) and hold
with cover screw (Det. 16).
3. Insert plunger rod (Det. 7) into gaging head (Det. 12). Place
housing assembly (Det. 8) over plunger rod (Det. 7) and
fasten to gaging head (Det. 12).
4. Insert spring (Det. 21) and lock in place with two (2)screws
(Det. 22).
5. Insert dial indicator (Det. 1) into indicator housing (Det. 4)
and place onto adapter (Det. 6). Lock in place with two (2)
screws (Det. 5) insuring proper contact of indicator with
plunger rod (Det. 7).
6. Thread lock nut (Det. 17) onto range extension (Det. 18 or
19) and assemble extension to adapters (Det. 20) and gaging
head (Det. 12).
Dorsey Dial Bore Gage
Model DBL-499
Range .50 - 1.00
Item PT. No. Part Name Item PT. No. Part Name Item PT. No. Part Name
1 .0001 Indicator 9 Screw 16 1016 Lock Screw
2 120 Indicator Spring 10 1043 Handle 17 1013 Extension Nut
3 110 Indicator Contact 11 1020 Transfer 18 1014-1 Range Extension
4 104 Indicator Housing 12 1010 Gaging Head 19 1014-2 Range Extension
5 Screw 13 1030 Gaging Pin 20 1015 Adapter
6 1008 Adapter 14 1022 Locking Bar 21 1050 Spring
7 1047 Plunger 15 1002 Centralizer 22 Screw
8 1045 Extension Tube
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Dissassembly
1. Loosen two (2) screws (Det. 5) and remove indicator housing
(Det. 4) from adapter (Det. 6). Remove dial indicator (Det. 1)
from indicator housing (Det. 4).
2. Loosen locknut (Det. 19) with wrench (Det. 20) and remove
range extension (Det. 16, 17 or 18) from gaging head (Det.
12).
3. Loosen two (2) screws (Det. 9) and remove spring (Det. 8).
4. Loosen two (2) screws (Det. 10) and disengage housing as-
sembly (Det. 6). Remove plunger rod (Det. 7).
5. Remove centralizer (Det. 11) from gaging head (Det. 12).
6. Remove retainer (Det. 15) from gaging head (Det. 12). Re-
move gaging pin (Det. 14) and gaging transfer (Det. 13).
Setting
1. Insert appropriate range extension (Det. 16, 17 or 18) into
gaging head (Det. 12) and adjust range extension to the ap-
proximate desired diameter.
2. Insert gage into reference master (master ring gage, bore
gage setmaster or gage block setup) and adjust range exten-
sion until dial indicator reads zero at rst 12 o’clock position.
Lock range extension in place with locknut (Det. 19).
3. Rock gage forward and back in reference master to insure
zero reading. Adjust indicator bezel to zero if necessary.
4. Repeat Step No. 3
Assembly
1. Insert gaging pin (Det. 14), gaging transfer (Det. 13) and
retainer (Det. 15) into gaging head (Det. 12).
2. Place centralizer (Det. 11) over gaging head (Det. 12).
3. Insert plunger rod (Det. 7) into gaging head (Det. 12). Place
housing assembly (Det. 6) over plunger rod (Det. 7) onto
gaging head (Det. 12) and lock in place with two (2) screws
(Det. 10).
4. Insert spring (Det. 8) and lock in place with two (2)screws
(Det. 9).
5. Insert dial indicator (Det. 1) into indicator housing (Det. 4)
and place onto housing assembly (Det. 6). Lock in place with
two (2) screws (Det. 5) insuring proper contact of indicator
with plunger rod (Det. 7).
6. Thread lock nut (Det. 19) onto range extension (Det. 16, 17
or 18) and assemble extension to gaging head (Det. 12).
Dorsey Dial Bore Gage
Model DBL-998
Range 1.00 - 1.50
Item PT. No. Part Name Item PT. No. Part Name Item PT. No. Part Name
1 .0001 Indicator 8 1150 Spring 15 1122 Retainer
2 120 Indicator Spring 9 Screw 16 1114-1 Range Extension
3 110 Indicator Contact 10 Screw 17 1114-2 Range Extension
4 104 Indicator Housing 11 1102 Centralizer 18 1114-3 Range Extension
5 Screw 12 1110 Gaging Head 19 1113 Extension nut
6 1145 Housing Assembly 13 1120 Transfer 20 1160 Wrench
7 1147 Plunger Rod 14 1130 Gaging Pin
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Dissassembly
1. Loosen two (2) screws (Det. 5) and remove indicator housing
(Det. 4) from adapter (Det. 6). Remove dial indicator (Det. 1)
from indicator housing (Det. 4).
2. Loosen locknut (Det. 19) with wrench (Det. 20) and remove
range extension (Det. 16, 17 or 18) and adapters (Det. 21)
from gaging head (Det. 12).
3. Loosen two (2) screws (Det. 9) and remove spring (Det. 8).
4. Loosen two (2) screws (Det. 10) and disengage housing as-
sembly (Det. 6). Remove plunger rod (Det. 7).
5. Remove centralizer (Det. 11) from gaging head (Det. 12).
6. Remove retainer (Det. 15) from gaging head (Det. 12). Re-
move gaging pin (Det. 14) and gaging transfer (Det. 13).
Setting
1. Insert appropriate range extension (Det. 16, 17 or 18) and
adapters (Det. 21) into gaging head (Det. 12) and adjust
range extension to the approximate desired diameter.
2. Insert gage into reference master (master ring gage, bore
gage setmaster or gage block setup) and adjust range exten-
sion until dial indicator reads zero at rst 12 o’clock position.
Lock range extension in place with locknut (Det. 19).
3. Rock gage forward and back in reference master to insure
zero reading. Adjust indicator bezel to zero if necessary.
4. Repeat Step No. 3
Assembly
1. Insert gaging pin (Det. 14), gaging transfer (Det. 13) and
retainer (Det. 15) into gaging head (Det. 12).
2. Place centralizer (Det. 11) over gaging head (Det. 12).
3. Insert plunger rod (Det. 7) into gaging head (Det. 12). Place
housing assembly (Det. 6) over plunger rod (Det. 7) onto
gaging head (Det. 12) and lock in place with two (2) screws
(Det. 10).
4. Insert spring (Det. 8) and lock in place with two (2)screws
(Det. 9).
5. Insert dial indicator (Det. 1) into indicator housing (Det. 4)
and place onto housing assembly (Det. 6). Lock in place with
two (2) screws (Det. 5) insuring proper contact of indicator
with plunger rod (Det. 7).
6. Thread locknut (Det. 19) onto range extension (Det. 16, 17
or 18) and assemble extension to adapters (Det. 21) and
gaging head (Det. 12).
Dorsey Dial Bore Gage
Model DBL-1499
Range 1.50 - 3.00
Item PT. No. Part Name Item PT. No. Part Name Item PT. No. Part Name
1 .0001 Indicator 8 1150 Spring 15 1122 Retainer
2 120 Indicator Spring 9 Screw 16 1114-1 Range Extension
3 110 Indicator Contact 10 Screw 17 1114-2 Range Extension
4 104 Indicator Housing 11 1202 Centralizer 18 1114-3 Range Extension
5 Screw 12 1210 Gaging Head 19 1113 Extension Nut
6 1245 Gaging Body 13 1120 Transfer 20 1160 Wrench
7 1247 Plunger Rod 14 1130 Gaging Pin 21 1217 Adapter
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Dissassembly
1. Loosen two (2) screws (Det. 5) and remove indicator housing
(Det. 4) from adapter (Det. 6). Remove dial indicator (Det. 1)
from indicator housing (Det. 4).
2. Loosen locknut (Det. 19) with wrench (Det. 20) and remove
range extension (Det. 16, 17 or 18) from gaging head (Det.
12).
3. Loosen two (2) screws (Det. 9) and remove spring (Det. 8).
4. Loosen two (2) screws (Det. 10) and disengage housing as-
sembly (Det. 6). Remove plunger rod (Det. 7).
5. Remove centralizer (Det. 11) from gaging head (Det. 12).
6. Remove retainer (Det. 15) from gaging head (Det. 12). Re-
move gaging pin (Det. 14) and gaging transfer (Det. 13).
Setting
1. Insert appropriate range extension (Det. 16, 17 or 18) into
gaging head (Det. 12) and adjust range extension to the ap-
proximate desired diameter.
2. Insert gage into reference master (master ring gage, bore
gage setmaster or gage block setup) and adjust range exten-
sion until dial indicator reads zero at rst 12 o’clock position.
Lock range extension in place with locknut (Det. 19).
3. Rock gage forward and back in reference master to insure
zero reading. Adjust indicator bezel to zero if necessary.
4. Repeat Step No. 3
Assembly
1. Insert gaging pin (Det. 14), gaging transfer (Det. 13) and
retainer (Det. 15) into gaging head (Det. 12).
2. Place centralizer (Det. 11) over gaging head (Det. 12).
3. Insert plunger rod (Det. 7) into gaging head (Det. 12). Place
housing assembly (Det. 6) over plunger rod (Det. 7) onto
gaging head (Det. 12) and lock in place with two (2) screws
(Det. 10).
4. Insert spring (Det. 8) and lock in place with two (2)screws
(Det. 9).
5. Insert dial indicator (Det. 1) into indicator housing (Det. 4)
and place onto housing assembly (Det. 6). Lock in place with
two (2) screws (Det. 5) insuring proper contact of indicator
with plunger rod (Det. 7).
6. Thread lock nut (Det. 19) onto range extension (Det. 16, 17
or 18) and assemble extension to gaging head (Det. 12).
Dorsey Dial Bore Gage
Model DBL-300
Range 3.00 - 6.00
Item PT. No. Part Name Item PT. No. Part Name Item PT. No. Part Name
1 .0001 Indicator 8 1150 Spring 15 1322 Retainer
2 120 Indicator Spring 9 Screw 16 1314-1 Range Extension
3 110 Indicator Contact 10 Screw 17 1314-2 Range Extension
4 104 Indicator Housing 11 1302 Centralizer 18 1314-3 Range Extension
5 Screw 12 1310 Gaging Head 19 1313 Extension Nut
6 1345 Gaging Body 13 1120 Transfer 20 1360 Wrench
7 1347 Plunger Rod 14 1330 Gaging Pin 21 1315 Gaging Contact
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