G-Tek CR-2010 PRO Series User manual

1
Contents
CONTENTS
Contents..................................................................................................................................................1
List of Figures ..................................................................................................................................2
List of Tables ...................................................................................................................................3
Introduction ....................................................................................................................................4
3.1 Manual Layout ........................................................................................................................4
3.2 Chart Recorder Description.....................................................................................................4
3.3 Optional Features ...................................................................................................................5
3.4 Unpacking and Inspection of Recorder...................................................................................5
Installation ......................................................................................................................................7
4.1 Electrical Installation.............................................................................................................10
4.1.1 General information......................................................................................................10
4.1.2 Wiring diagram for recorder.........................................................................................12
4.2 Fitting the Pen.......................................................................................................................21
4.3 Fitting the Chart ....................................................................................................................22
4.4 Replace Fuse (Battery Backup) .............................................................................................22
Operation......................................................................................................................................23
Configuration ................................................................................................................................24
6.1 Configurable Item .................................................................................................................24
6.2 Functions...............................................................................................................................26
6.2.1 Chart Speed...................................................................................................................26
6.2.2 Display Setting...............................................................................................................27
6.2.3 Channel Scan.................................................................................................................28
6.2.4 CJC.................................................................................................................................28
6.2.5 Pen Park ........................................................................................................................29
6.2.6 Change Pen ...................................................................................................................30
6.2.7 Channel 1 ......................................................................................................................30
6.2.8 Channel 2 ......................................................................................................................38
Calibration.....................................................................................................................................39
7.1 Mechanical Calibration .........................................................................................................39
Troubleshooting Guide .................................................................................................................40
Accessories....................................................................................................................................41
Specification..............................................................................................................................42
Ordering Code...........................................................................................................................46

2
List of Figures
LIST OF FIGURES
Figure 1 - Unpacking and Inspection of Recorder...................................................................................6
Figure 2 - Environmental Conditions and Overall Dimensions ...............................................................7
Figure 3 - Pipe Mounting.........................................................................................................................8
Figure 4 - Wall Mounting ........................................................................................................................8
Figure 5 - Panel Mounting.......................................................................................................................9
Figure 6 - Opened Chart Plate and Front View of Base Box .................................................................13
Figure 7 - Power supply PCB .................................................................................................................15
Figure 8 - Sensor Wiring........................................................................................................................17
Figure 9 - Motherboard PCB .................................................................................................................18
Figure 10 - Connecting Transmitter with recorder & other instrument using External Power Supply 19
Figure 11 - Connecting Recorder with transmitter using Internal Power Supply.................................20
Figure 12 - Fitting / Replacing the Pen..................................................................................................21
Figure 13 - Chart Fitting ........................................................................................................................22
Figure 14 - Two Pen Recorder Front Panel ...........................................................................................23
Figure 15 - Main menu display..............................................................................................................25
Figure 16 - Chart speed.........................................................................................................................26
Figure 17 - Hour/Minute option ...........................................................................................................26
Figure 18- Display Setting .....................................................................................................................27
Figure 19 - Freeze Panel........................................................................................................................27
Figure 20 - Action (Display)...................................................................................................................27
Figure 21 - Channel Skip........................................................................................................................28
Figure 22 - CJC.......................................................................................................................................29
Figure 23 - Pen Park ..............................................................................................................................29
Figure 24 - Change Pen .........................................................................................................................30
Figure 25 - Channel Configuration........................................................................................................31
Figure 26 - RTD Sensor..........................................................................................................................32
Figure 27 - Sensor Selection..................................................................................................................34
Figure 28 - Range Low Selection...........................................................................................................35
Figure 29 - Span Selection.....................................................................................................................35
Figure 30 - Offset Selection...................................................................................................................36
Figure 31 - Multiplier Selection.............................................................................................................36
Figure 32 - Resolution Decimal Place....................................................................................................36
Figure 33 - Alarm Set point High...........................................................................................................37
Figure 34 - Alarm Set Point Low............................................................................................................37
Figure 35 - Chart Zero ...........................................................................................................................38
Figure 36 - Chart Span...........................................................................................................................38
Figure 37 - Mechanical calibration........................................................................................................39
Figure 38 - Accessories..........................................................................................................................41

3
List of Tables
LIST OF TABLES
Table 1 Manual Layout............................................................................................................................4
Table 2 Sensor wiring............................................................................................................................19
Table 3 Configurable Items...................................................................................................................24
Table 4 Troubleshooting Guide.............................................................................................................40
Table 5 Specification of Chart Recorder ...............................................................................................42
Table 6 Order Code of Chart Recorder .................................................................................................46
Table 7 Chart Type of Chart Recorder...................................................................................................47

4
Introduction
INTRODUCTION
This manual is written to help the user to familiarize with the installation and operation of the smart
chart series of circular chart recorders. These recorders can plot up to 1 or 2 individual channels using
distinct color link cartridges. This Recorder is capable of monitoring 1 or 2 channels outputs at the
scan rate of 1 second for each channel and plot the reading on chart with a pen per channel.
3.1MANUAL LAYOUT
This manual is divided into several sections for quick and easy reference.
Table 1 Manual Layout
Section 1 Introduction
This gives outline of the manual, brief description about the chart
recorder, Optional features available and how to unpack it.
Section 2 Installation
This section gives the details of the led display and Electrical
installation.
Section 3 Operation
This section gives the details of the front panel display and
keyboard.
Section 4 Recorder Configuration
This section gives the details of various parameter that user can
set using keyboard for proper monitoring requirement.
Section 5 Parameter Setting
This section describes the method of setting various
parameters/programming sequence.
Section 6 Calibration
This section describes the mechanical calibration procedure for
the recorder.
Section 7 Troubleshooting Guide
This section describes about the most frequently asked
questions and their solutions.
Section 8 Accessories
This section describes the standard accessories for the recorder
along with their part nos.
Section 9 Specification
It describes the detailed specification of the chart recorder.
Section 10 Ordering Code
It describes the details of order code and comparing it with the
code on the chart recorder, user can find out the installed options.
3.2CHART RECORDER DESCRIPTION
The smart chart series of recorders come 2(or 1) pen continuous marking circular chart recorder. This
recorder is fitted with digital display. For the convenience of the user and to make it cost effective,
universal inputs are made as an optional feature. User should specially order the universal input to
have a fully configurable recorder. The chart recorder comes with on board Temperature, 2(or 1) input
channels, led display and 2(or 1) pens as per the user requirement. This led display allows user to
continuously monitor the current reading with good readability and setting of configurations. This
chart recorder also has 5 multipurpose keys which enables user to easy programming/configure the
unit. This manual is written in general for one pen and two pen recorders with display.

5
Introduction
3.3 OPTIONAL FEATURES
Following features are available for this circular chart recorder.
•11” Chart Width
•Digital, 8-digit ultra-bright LED Numeric / semi alphabetic Display
•Single & Dual Analog Input channel
•Direct Input standard PT-100 sensor
•Standard Input for popular Thermocouples like J/K/C/R/S/T/B/E/N
•Process Input through 4-20mA / 0-20mA / 0-5V
•Cost effective fixed sensor input or Field configurable sensor input
•15 min/rev to 255 hour/rev chart speed
•Universal Power Supply 85-264V AC, 47-63Hz
•Other power supply inputs on request
•Battery Backup
•One Relay per channel (Optional).
It is possible that the chart recorder you received may or may not be fitted with the optional
features. Please refer to the product code to know about installed options in your chart recorder.
3.4 UNPACKING AND INSPECTION OF RECORDER
G-Tek recorders are dispatched in a recyclable, environment friendly package specially designed to
give adequate protection during transit. If the outer box shows sign of damage, it should be opened
immediately, and the recorder be examined. If there is evidence of damage, the instrument should
not be operated, and the local representative contacted for instructions. Ensure that all accessories
and documentation is removed from the box. Open the door of the recorder by rotating the knob
(figure A). Open the chart plate by opening the captive Screw (figure B) and inspect the recorder for
an immediate use, re-pack the recorder in its original packing. If the recorder is for immediate use,
you can start installing it now as per following instructions. Please preserve the original packing along
with all internal packing for future transport requirements.

6
Introduction
Figure 1 - Unpacking and Inspection of Recorder

7
Installation
INSTALLATION
Figure 2 - Environmental Conditions and Overall Dimensions

8
Installation
Figure 3 - Pipe Mounting
Figure 4 - Wall Mounting

9
Installation
Figure 5 - Panel Mounting