Dr. Zanolli ASADOR G Installation and operating instructions

DR. ZANOLLI s.r.l.
Via Casa Quindici, 22
37066 Caselle di Sommacampagna
(Verona) Italy
Tel [phone] (r.a.)
Fax [phone]
Web: www.zanolli.it • e-mail: [email protected]
ASADOR G
Manuale di installazione, uso e manutenzione
Manual for installation, use and maintenance
Manual de instalación, uso y manutención
Notice d’installation, d’utilisation et d’entretien
INSTALLATIONS-, BEDIENUNGS-UND INSTANDHALTUNGSHANDBUCH

Dr. Zanolli s.r.l.
Via Casa Quindici, 22
37066 Caselle di Sommacampagna VR
Tel. [phone] Fax [phone]
VAT N.IT00213620230

COD.ASADOR GAS.UK.04 -REV.0.0 DEL 07/05/2012
ASADOR 5G –10G –15G –20G –30G –40G
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INDEX
1. PRESENTATION .............................................................................4
2. HOW TO USE THIS MANUAL.........................................................5
3. TECHNICAL SPECIFICATIONS......................................................7
3.1 Identifying the product...................................................................7
3.2 Conformity to European directives................................................7
3.3 Use intended for the product.........................................................7
3.4 Technical specifications................................................................8
4. INSTALLATION ...............................................................................9
4.1 Checking on delivery.....................................................................9
4.1.1 List of disassembled parts supplied.....................................10
4.2 Choice of the place of installation the rotisserie..........................10
4.2.1 Specifications for areas housing gas ovens.........................12
4.3 Moving the unit ...........................................................................12
4.4 Electrical connection...................................................................13
4.5 Connecting the gas.....................................................................15
4.6 Emissions from Cooking Appliances...........................................15
4.7 Checking before starting work ....................................................16
5. FUNCTIONING AND USE..............................................................17
5.1 Preparing the rotisserie for use...................................................17
5.2 Turning on the spits and rotisserie..............................................17
5.3 Opening and closing the glass doors..........................................17
5.4 Loading and inserting the spits ...................................................18
5.5 Removing the spits .....................................................................18
6. SAFETY WARNINGS.....................................................................19
6.1 Avoiding danger and taking responsibility for safety ...................19
7. CLEANING.....................................................................................20
5.2 Cleaning the protection between the burners..............................21
8. MAINTENANCE.............................................................................22
8.1 Removing the fixed side protection.............................................22
8.2 Adjusting the chain .....................................................................22
8.3 Changing the type of gas supply.................................................23
8.3.1 Regulating the......................................................................24
8.4 Exploded Diagrams.....................................................................26
8.5 Wiring diagram............................................................................29
9. DECOMISSIONING AND DEMOLITION........................................30

1. PRESENTATION
ASADOR 5G –10G –15G –20G –30G –40G
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1. PRESENTATION
Of the Rotisseries in the ASADOR range, the 5G, 10G, 15G, 20G, 30G
and 40G have overlapping spits.
ASADOR rotisseries have been designed and constructed to a high
standard of quality and ease of maintenance so they last longer. We can
boast of rotisseries that are still giving good service after 20 years.
The construction of the oven has been undertaken with care: the use of
stainless steel both in the casing and in the cooking chamber ensures
extremely easy cleaning and a long working life to the product even with its
repeated use for cooking foods with a high level of salt and humidity, etc.
Manufacturer thanks you for the preference expressed in purchasing this
product. We can confidently assure you that it is a good choice. Our
company has been committed to the manufacture of quality products for
many years. We do not believe in making compromises and use the best
possible materials.
To get the best use out of your new Rotisserie oven please read the
information contained in this manual carefully.

2. HOW TO USE THIS MANUAL
ASADOR 5G –10G –15G –20G –30G –40G
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2. HOW TO USE THIS MANUAL
The paragraphs marked with this symbol contain indications
essential to safety. They must all be read by installers, the end user
and any employees that use the machine. The manufacturer does not
assume any responsibility for damage or injury incurring as a result
of ignoring the safety criteria outlined in these paragraphs.
This symbol, applied to various points on the machine, serves
to warn the user of the presence of a non-insulated “high voltage
hazard” inside the machine’s casing there being enough power to
constitute a fire risk or to electrocute a person.
The paragraphs marked with this symbol contain important
information to avoid causing damage to the oven. It is in the users
own interests to read these paragraphs carefully.
It is recommended that this installation, instruction and service
manual be kept in close proximity to the equipment so that it can be easily
and quickly consulted. The manual must accompany the equipment if it is
resold as it cannot be considered complete and safe without it.
Take note of the code shown on the back cover. In the event that this
copy is lost or destroyed, you can order another copy using the details
mentioned later in the manual. It would be a good idea to write this code
down on a separate piece of paper.
This manual is made up of a number of chapters. They should be
read in their entirety by both installers and service personnel as well as by
the end user to ensure getting the best results from this product.
Nevertheless, a rapid consultation of the various chapters may
sometimes be necessary and to facilitate this, a brief summary of their
contents is given below.
Chapter 3 contains the specifications of the oven and all the values that
are necessary for choosing the right environment for its installation and
use. This chapter should be used as a point of reference to check that the
equipment is being used in the way intended and ensure that information
concerning the precise value of a given measurement or tolerance of the
equipment is available whenever necessary.

2. HOW TO USE THIS MANUAL
ASADOR 5G –10G –15G –20G –30G –40G
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Chapter 4 contains all the information needed to install the oven. These
are mainly aimed at specialized personnel but should be read by the end
user beforehand so as to predispose the environment where the machine
will be operated for the installation.
Chapters 5 and 6 serve as a guide to the user in the essential
operations of turning on, using and turning off the machine under safe
conditions.
Chapter 7 supplies all the information necessary for the cleaning of the
equipment: all those operations that must be carried out by the user to
guarantee that it continues to function under safe conditions (above all
those concerning hygiene) and continues to give the best results.
These maintenance operations must be carried out by
specialized personnel.
Chapter 8 This chapter completes the part of the manual concerning
maintenance with a series of exploded diagrams of the appliance to help in
ordering and substituting its various parts if damaged. It gives a list of the
electrical equipment supplied with the appliance.
Chapter 9 offers information in the event that the machine is no longer
used for a prolonged period.

3. TECHNICAL SPECIFICATION
ASADOR 5G –10G –15G –20G –30G –40G
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3.TECHNICAL SPECIFICATIONS
3.1 Identifying the product
This manual refers to ASADOR rotisseries 5/G, 10/G, 15/G, 20/G, 30/G
and 40/G
3.2 Conformity to European directives
ASADOR 5/G, 10/G, 15/G, 20/G, 30/G e 40/G cooking units carry the
following obligatory mark, guaranteeing their conforming to the
following European directives:
2014/35/CE Low Tension Directive
2014/30/CE Electromagnetic Compatibility Directive
2006/42/CE Machines Directive
2009/142/CE Gas Directive
1935/2004/CE Regulation for Equipment intended to come into Contact
with Foodstuffs
3.3 Use intended for the product
ASADOR rotisserie are designed for cooking various types of meat and
fish of small to medium size such as chicken, guinea fowl, quails and
wildfowl, cuts of beef and pork up to 2kg in weight, etc. ASADOR
rotisseries are conceived for professional use in the foodservice
industry by trained personnel.
The rotisserie has been designed for performing the following operations
during normal use: the opening and closing of the protective glass, the
loading and unloading of the meat from the spits or any other accessories,
the turning on, regulation and turning off of the equipment and cleaning it
completely.

3. TECHNICAL SPECIFICATION
ASADOR 5G –10G –15G –20G –30G –40G
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3.4 Technical specifications
The following table shows the technical specifications for this cooking unit
5/G
10/G
15/G
20/G
30/G
40/G
Weight
50 kg
63 kg
80 kg
95 kg
160 kg
183 kg
External dimentions
(lxdxh)
116x48x
46 cm
116x48x
64 cm
116x48x
82 cm
116x48x
100 cm
116x48x
186 cm
116x48x
192 cm
ELECTRICAL POWER SUPPLY
Electrical power
0.02 kW
0.02 kW
0.02 kW
0.02 kW
0.02 kW
0.02 kW
Num. Motors
1
1
1
1
1
1
Motor Voltage –Num.
Phases-Frequency
230V 1N
50 Hz
230V 1N
50 Hz
230V 1N
50 Hz
230V 1N
50 Hz
230V 1N
50 Hz
230V 1N
50 Hz
Current
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
GAS SUPPLY
Exhaust type
A
A
A
A
A
A
Renewal rate
12 m3/h
24 m3/h
36 m3/h
48 m3/h
71 m3/h
95 m3/h
Flame ingnition
Manuale
Manuale
Manuale
Manuale
Manuale
Manuale
Flame control
Sonda
Sonda
Sonda
Sonda
Sonda
Sonda
Security time
- sec
- sec
- sec
- sec
- sec
- sec
Maximum Power
5.9 kW
11.8 kW
17.7 kW
23.6 kW
35.4 kW
47.2 kW
Reduced Power
3 kW
5.9 kW
8.9 kW
11.8 kW
17.7 kW
23.6 kW
Number of burners
and jets
1
2
3
4
6
8
PREPARATION G20
Maximum capacity
0.624
m3/h
1.249
m3/h
1.873
m3/h
2.497
m3/h
3.746
m3/h
4.995
m3/h
Reduced capacity
0.317
m3/h
0.624
m3/h
0.942
m3/h
1.249
m3/h
1.873
m3/h
2.497
m3/h
Pressure at jet at
maximum capacity
20 mbar
20 mbar
20 mbar
20 mbar
20 mbar
20 mbar
Pressure at jet at
reduced capacity
5mbar
5mbar
5mbar
5mbar
5mbar
5mbar
Ø main jet
1.90
1.90
1.90
1.90
1.90
1.90
PREPARATION G30-G31
Maximum capacity
0.462
kg/h
0.923
kg/h
1.385
kg/h
1.847
kg/h
2.770
kg/h
3.693
kg/h
Reduced capacity
0.235
kg/h
0.462
kg/h
0.696
kg/h
0.923
kg/h
1.385
kg/h
1.847
kg/h
Pressure at jet at
maximum capacity
30 mbar
30 mbar
30 mbar
30 mbar
30 mbar
30 mbar
Pressure at jet at
reduced capacity
7.5 mbar
7.5 mbar
7.5 mbar
7.5 mbar
7.5 mbar
7.5 mbar
Ø main jet
1.20
1.20
1.20
1.20
1.20
1.20
ENVIRONMENTAL CONDITIONS
Temperature
0°/40° C
0°/40° C
0°/40° C
0°/40° C
0°/40° C
0°/40° C
Maximum humidity
98%
98%
98%
98%
98%
98%
Table 3.1 Technical specification