Drivecon PWR LYNK Series User manual
PWR LYNK SERIES RADIO
Operation & Installation Manual
Ver. 1.0
KEEP THIS MANUAL FOR FUTURE REFERENCE
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
CONTENTS
Chapter 1: CUSTOMER INFORMATION
4
Chapter 2: PRODUCT PAGES
6
PWRLynk-XIV
Baseboard
6
PWRLynk-XIV
Expansion board
7
Technical data
7
Current consumption
8
Terminal block for input power
8
Terminal block for Digital inputs 8
LEDs on the expansion board representing the function relays on the base board
9
PWRLynk-XIV
Transmitter
Technical data
10
How to remove the rubber cover
11
Chapter 3: USER GUIDE
12
Start the transmitter 12
Register the transmitter in the receiver
12
Erase the transmitter from the receiver 12
Turn the transmitter off
12
Enter menu mode 13
Replace
14
Frequencies&channels
15
Show channel
15
Changechannel
15
AUTOMATIC SHUTDOWN
16
Set the time for AUTOMATIC SHUTDOWN
16
Logout
17
Quick logout
17
Logout from menu mode
17
Logout from receiver
17
Load Selection
18
Chapter 4: BATTERY GUIDE
19
Battery information
19
Switch batteries
19
Battery Maintenance
20
Chapter 5: FCC/IC STATEMENT
21
FCC/ IC label/FCC statement
21
Wiring Diagram…………………………………………………………………………………..22
Installation Notes……………………………………………………..…….....…………………………...23
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
CHAPTER 1: CUSTOMER INFORMATION
THANK YOUFOR PURCHASING A DRIVECONPRODUCT
READALLINSTRUCTIONSANDWARNINGSCAREFULLYBEFOREMOUNTING,INSTALLING
AND CONFIGURATING THE PRODUCTS.
TheseinstructionsarepublishedbyDriveconwithoutanyguarantee.Theinstructionsmaybe
removedor
revisedbyDriveconatanytimeandwithoutfurthernotice.Correctionsandadditions
willbeaddedtothe
latestversionoftheinstruction.
IMPORTANT! These instructions contain a separate chapter directed towards end users. Thechapter
can beprinted and handed to end users. The instructions that contain information on the installation
and configuration of the radio remote control unit on the machine are not intended to be passed on to
the end user. Only such information may be passed on to the end user that is needed to operate the
machine correctly by radio remote control.
Drivecon
820 Lakeside Drive
Gurnee, IL 60031
WARNINGS&RESTRICTIONS
NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a
minimum, when used for 200 hours. Test the STOP button by pressing it and pulling itout.
INSTALLING, CONNECTING AND MOUNTING
n
Allow only licensed orqualified personnel toinstall theproduct.
n
Switchthepowersupplyofftothereceiverbeforeconnectingtheequipment.
n
Check thatyou have connected the powersupply to thecorrectconnection terminal.
n
Toutilizethesafetyofthesystem,usethestoprelaysinthesafetycircuitryoftheobjectthatyou
want to control.
n
Useundamagedcables.Nocablesshould hangloose.
n
Avoidinstallinginareasaffectedbystrongvibrations.
n
Placethereceiverwellawayfromwind,dampandwater.
n
Cableglandsandventplugsmustfacedowntopreventwaterfromseepingin.
THE USER
n
Make sure thattheuseris following theinstructions.
n
Makesurethattheuserhasreachedthecertifiedageofyourcountrytooperatetheequipment.
4
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
n
Makesurethattheuserisnotundertheinfluenceofdrugs,alcoholandmedicines.
n
Allowonlyqualifiedpersonneltohaveaccesstothetransmitterandoperatetheequipment.
n
Makesurethattheuserdoesnotleavethetransmitterunsupervised.
n
Makesurethattheuseralwaysturnsthetransmitteroffwhennotinuse.
n
Make surethattheuser keeps a good overview of theworkarea.
MAINTENANCE
n
Usethestop button tostartand turn offthetransmitter asoften as possible.
n
Whenerrormessagesareshown,itisveryimportanttofindoutwhatcausedthem.
n
Ifthestopbuttonismechanicallydamaged,contactyourrepresentativeforserviceimmediately.
n
Alwayscontactyourrepresentativeforserviceandmaintenanceworkontheproduct.
n
Writedowntheserialnumbersofthereceiversandtransmittersused.Thisinformationshould
berecorded on the “Settings document” for your product (download from our website).
n
Avoidregisteringtransmitterstoreceiverswhereitisnotbeingused.
n
Keepthesafetyinstruction forfuturereference.Alwaysdownloadtheconfigurationsinstruction
fromourwebsiteforthelatestversionavailable.
5
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
CHAPTER 2: PRODUCT PAGES
WARNING!ThereceivermustNOTbeopenedbyanyotherthanaqualifiedinstaller.Makesureto
turn the electricity off beforeopening the receiver.
PWRLynk-XIVBASEBOARD
1.Relay LEDs (red)
6. Function button (Cancel)
2. Function relays 1-9
7. Programming connector
3.Terminal block for input power
8.Terminal block for digitalinputs
4.Select button(OK)
9. Power LED (yellow)
5. Function LEDs (10=orange, 11=green, 12=yellow, 13=red)
6
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
PWRLynk-XIVEXPANSION BOARD
10. Relay LEDs (red)
14. Function button (Cancel)
11.LEDs representing the functionrelays on the base board
15. Programming connector
12. Function relays 10-14
16. Power LED (yellow)
13.Select button(OK)
TECHNICALDATA
Numberoffunctionrelays
14(potentialfree*,8A)
Size
176x126 x 75 mm/6.9x 5x2.9"
Weight
800g / 1.8lbs
Number of channels
16(channel11-26)
Operating frequency
2405-2480 MHz
Radio type
Low IFtopology
Channel separation
5 MHz
Duplex communication
No
Antenna
1internalPCBantenna
Digital inputs
8
IPclass
66
*potentialfreemeansthatyouhavetosupplyvoltagetogetvoltageoutofarelay.
7
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
CURRENTCONSUMPTION
Input power
Min.*
Max.*
12VAC
0.02A 0.6A
24VAC
0.02A 0.3A
48VAC
0.008A
0.2A
115VAC
0.004A 0.07A
230VAC
0.003A
0.04A
12VDC
0.03A 0.5A
24VDC
0.02A
0.3A
*Minimum current consumption= Receiver powered, no radio session established, nothing else
activated on the receiver.
**Maximumcurrentconsumption=Allrelaysactivatedonthereceiver.
TERMINALBLOCKFOR INPUT POWER
TERMINALBLOCKFORDIGITALINPUTS
Base board:
33. GND
38.Digital input 5
34. Digital input 1
39.Digital input 6
35. Digital input 2
40.Digital input 7
36. Digital input 3
41.Digital input 8
37. Digital input 4
42. GND
8
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
LEDS ON THEEXPANSION BOARDREPRESENTING THE
FUNCTION RELAYSONTHEBASEBOARD
LED 1= function relay 1
LED 2= function relay 2
LED 3= function relay 3
LED 4= function relay 4
LED 5= function relay 5
LED 6= function relay 6
LED 7= function relay 7
LED 8= function relay 8
LED 9= function relay 9
9
TRANSMITTER LAYOUT
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
1.Rubber cover
6. LED 3 (red)
2. Stop button
7. Top LED (red, green)
3. LED 2 (red)
8.Button7-STARTbutton/Horn
4. LED 4 (red)
9.Button8-STARTbutton/Load select
5. LED 1 (red)
TECHNICALDATA
No.ofbuttons 8x2-stepbuttons
On/offswitch No
Size 73mm x178 mm/ 2.9''x7'' (excludingrubber cover)
Weight 250g /0.66 Ibs(excludingrubber cover, including batteries)
Number ofchannels 16(channel11-26)
Operatingfrequency 2405-2480MHz.
Radiotype LowIFtopology
Channelseparation 5MHz
Duplexcommunication No
Antenna 1internalPCBantenna
10
TRANSMITTER LAYOUT
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
HOW TO REMOVETHERUBBER COVER
Thetransmittercomeswitha removablerubbercoverthatprotectsthetransmitterfrombumps,dirt
anddust.Therubbercovercanberemovedandcleaned.
Toremovetherubbercover:
1.
Loosen therubber cover, start at the top.
2.
Lift the transmitter out of the rubber cover.
11
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
CHAPTER 3: USER GUIDE
STARTTHETRANSMITTER
1.
Pull outthestop button.
Thetransmittertop LEDlights (green when thebattery capacity is good, red when thebattery
capacityispoor),LEDs3and4flash(red).
2.
Press the startbuttons (7, 8) at the same time, for atleast1 second.
3.
Release the startbuttons.
Thetop LED flashesgreen.
REGISTERTHETRANSMITTER IN THERECEIVER
1.
Startthetransmitter.
2.
Pressfunctionbuttononthereceiver(LED13lightsred).
3.
Presstheselectbuttononthereceiver(therelayLEDslightred).
4.
Press button 1+2 on thetransmitter thatyou wanttoregisterin thereceiver.
5.
The relay LEDs in the receiver flash 3 times when the transmitter is registered.
6.
Ifthetransmitterisn'tfoundby thereceiverwithin 10 seconds,thereceiverwillexitregistration
modeandgobacktonormaloperation.
ERASETHETRANSMITTERFROM THERECEIVER
1.
Pressthefunctionbuttononthereceiver(LED13lightsred).
2.
Press the selectbutton on the receiver (therelay LEDs lightred). KEEP PRESSED!
3.
Release the select button when the red relay LEDs go out (approx. 4 seconds).
4.
Allregisteredtransmittershavebeenerasedfromthereceiver.
TURNTHETRANSMITTEROFF
1. Press the stop button.
NOTE!Whenthetransmitterisactiveandthestopbuttonispressed,allrelaysgooff.
12
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
ENTERMENUMODE
1.
Make sure that the stop button is pressed.
2.
Press and hold button 8.
3.
Pull out the stop button.
4.
Release button 8.
TopLEDflashes(green).
5.
WITHIN1 MINUTE FROMPULLING OUT THE STOP BUTTON:
Enter the code: 1-2-3-4 (button 1, 2, 3, 4).
LEDs1,2,3,4(red)lightup.Iftheenteredcodeisinvalid,thetransmitterwillswitchoff.When
thecorrectcodeisentered,topLEDflashes(green),LEDs1-4(red)flash.
6.
WITHIN 1 MINUTE FROM ENTERING THE CODE: Select the mode by pressing the buttons
according to the table:
1
Continuous/discontinuous mode
6
Load selection
3
Replace
8 (shift) + 6
Load bits at start-up
4
Showchannel
7Logout
8 (shif
t
) + 4
Change channel
8
Shift
5
A
u
t
oshu
t
down
Ifnobuttons arepressed within 1 minute, orthestop buttonis pressed in, thetransmitterwill exitthe
menumodeandturnoff.
NOTE! Button 8 = shift. To useshift:
1.
Pressbutton 8.
2.
Pressbutton 1-7.
3.
Release button 1-7.
4.
Release button 8.
13
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
REPLACE
You can replace a registered transmitter with another transmitter without having access to the receiver.
This process requires an (octal+1)* code. This number should be on a label under the rubber cover. If this
label is not present or obscured, you can determine this number with the help of a computer calculator.
Once your calculator is open, from the top menu bar select view, and then select programming. On the
right side of the window you will see several choices for representation, hex, dec, oct, and bin. Select
decimal. Now enter your transmitter’s serial number, located on the battery cover or on the circuit board
right under the battery cover. Now select the oct function from your calculator and your serial number will
transfer to octal code. Now add 1 to each digit to reach the (octal+1)* code.
For instance, if you enter 19659489, 112775341 would be your octal code. Adding one to each digit and
223886452 would be your (octal+1)* code.
1.
Enter menu mode.
2.
Go to [Replace mode]. Select by pressing button 3.
Thetop LED lights (green). LED 2 flashes (red).
3.
Enter the (octal+1)* ID code (a maximum of11 digits) for the transmitter thatyou wantto
replacebypressingthebuttonsaccordingto thetablebellow:
1
digit/value1
5
digit/value5
2
digit/value2
6
digit/value6
3
digi
t
/value3
7digi
t
/
value7
4
digit/value4
8
digit/value8
LED 3 lights (red) when one or more digits areentered. LEDs 3+4 (red) light when 11 digits are
entered.
4.
Press button for the last digit. Keep pressed.
5.
Pressthestopbutton.
The transmitter is sending the replace command (10 seconds). The transmitter turns off.
*Octal+1 ID code can only contain of digits 1-8.
14
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
FREQUENCIES&CHANNELS
Channel
Frequency
11
2405
12
2410
13
2415
14
2420
15
2425
16
2430
17
2435
18
2440
19
2445
20
2450
21
2455
22 2460
23 2465
24 2470
25 2475
26 2480
Show channel
1.
Enter menu mode.
2.
Goto [Show channel]. Selectby pressing button 4.
The top LED lights (green).
3.
LED 1 (red) will flash the number of times corresponding to the firstdigit. LED 2 (red) will flash
the
number of times corresponding to the second digit.
e.g. Channel 23. LED 1 (red)will flash 2 times, LED 2 (red) will flash 3 times.
Change channel
1.
Enter menu mode.
2.
Goto[Changechannel]. Selectby pressing button 8 (shift).Keep pressed.
3.
Press and then release button 4. Release button 8.
The top LED lights (green). LED 2 (red) flashes.
4.
Enter the channel number 11-26.
Press button 1 or 2 for thefirst digit.
Press buttons according to the table for the second digit.
15
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
Button
Value
Button
Value
1
digi
t
/value1
6digi
t
/
value6
2
digi
t
/value2
8+1 digi
t
/
value7
3
digi
t
/value3
8+2 digi
t
/
value8
4
digi
t
/value4
8+3 digi
t
/
value9
6
digi
t
/value5
8+4 digi
t
/
value0
LED 3 (red) is lit when one valid digit is entered.
LEDs 3,4 (red) are lit when the two valid digits are entered.
The top LED flashes (green) 3 times. The transmitter turns off.
NOTE! Button 8 =shift. Touseshift:
1.
Pressbutton 8.
2.
Press button 1-7.
3.
Release button 1-7.
4.
Release button 8.
AUTOMATICSHUTDOWN
Turning on automatic shutdown can save battery capacity by automatically turning the transmitter off
when no function has been activated for a setof time.
Set the time for AUTOMATIC SHUTDOWN
1.
Enter menu mode.
2.
Go to [Auto Shutdown]. Select by pressing button 5.
The top LED lights(green). LED 2 flashes(red).
3.
Selectthetimethatyouwantforautomaticshutdownbypressingthebuttonsaccordingtothe
table:
1
3 minutes
2
6 minu
t
es
3
12 minu
t
es
ThetopLEDflashesgreen3times.Thetransmitterturnsoff.
16
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
LOGOUT
Quick logout
1.
Startthetransmitter.Theradiolinkisup.
2.
Press button 7. Keep pressed.
3.
Pressthestopbutton.
Logout from menu mode
1.
Enter menu mode.
2.
Goto[Logoutmode].Selectbypressingbutton7.
The top LED flashes (red).
3.
The transmitter is sending logout command (10 seconds). The transmitter turns off.
Logout from receiver
1.
Press the receiver Select button.
LED10(orange)lights.
2.
Keep pressed(atleast4 seconds).
LED10(orange)goesoff.
3.
The transmitter is now logged off. Any other registered transmitter can be logged in.
17
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
LOADSELECTION
Default Load selection-Load Selection 3
Changing Load Selection Mode
1. Enter menu mode.
2. Press button 6 to enter load selection menu
3. Press button 3 for the default setting (A/B/Both)
Press button 7 for no load selection (single hoist/ bridge)
Press button 1 for an A OR B selection mode
4. ThegreenLEDwillblink,andthetransmitterwillshutoffonceloaded
18
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
CHCHAPTER4: BATTERY GUIDE
BATTERYINFORMATION
WARNING! Do not recharge the batteries. Attempts to recharge may cause rupture or the leaking of
hazardous liquids, which will corrode the equipment.
IMPORTANT! Electronics and batteries must be physically separated beforedisposal. Make sure that
electronics or batteries are not thrown in the household waste.
Battery type
3x1.5VAAalkalinebatteries
Switch batteries
1.
Take off the transmitter backside by unscrewing the 2
screws.
2.
Switch the 3 1.5V AA batteries.
Use alkaline for optimal performance.
3.
Put thetransmitter backsideonagain
using the screwdriver.
Battery precautions
Observe the following general battery warnings:
n
As batteries contains flammablesubstances such as lithium or other organic solvents, they may
cause heating, rupture or ignition.
n
Risk ofexplosion if battery is replaced with a battery of an incorrect type.
n
Donotshortcircuit,disassemble,deformorheatbatteries.
n
Nevertrytochargeavisiblydamagedorfrozenbattery.
n
Keep batteries out of reach ofsmall children. Should a child swallow a battery, consult a
physicianimmediately.
n
Avoiddirectsolderingtobatteries.
n
When discarding batteries, insulate the + and -terminals of batteries with insulating/ masking
tape. Do not put multiple batteries in the same plastic bag.
n
Whenimproperlydisposed,lithiumbatteriesmayshortcircuit,causingthemtobecomehot,
burstorignite.
n
Storeinacoollocation.Keepbatteriesawayfromdirectsunlight,hightemperature,andhigh
humidity.
n
Donotthrowbatteriesintofire.
19
This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2013) Drivecon. All rights reserved.
Maintenance:
n
Repairsandmaintenancemustbecarriedoutbyqualifiedpersonnel
n
UsesparepartsfromDrivecononly
n
Contactyourrepresentativeifyourequireserviceorotherassistance
n
Keeptheproductinadry,clean place
n
Keepcontactsandantennasclean
n
Wipeoffdustusingaslightlydamp,cleancloth
IMPORTANT! Never use cleaning solutions or high-pressure water.
20
Other manuals for PWR LYNK Series
1
Table of contents
Other Drivecon Radio manuals
