Drivecon PWR LYNK Series User manual

PWR LYNK SERIES RADIO
Operation & Installation Manual
KEEP THIS MANUAL FOR FUTURE REFERENCE
Ver. 2.0

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(2)

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(3)
CONTENTS
CHAPTER 1: CUSTOMER INFORMATION..................................................................................................................4
END USER WARNINGS & RESTRICTIONS ............................................................................................................4
INSTALLING, CONNECTING, AND MOUNTING..................................................................................................4
THE USER ...........................................................................................................................................................4
MAINTENANCE ...................................................................................................................................................5
CHAPTER 2: PRODUCT PAGES .................................................................................................................................6
PWRLynk-RXII RECEIVER.......................................................................................................................................6
BASE BOARD ......................................................................................................................................................6
RELAY EXPANSION BOARD ..............................................................................................................................7
TECHNICAL DATA...............................................................................................................................................8
PWRLynk-RXIX RECEIVER......................................................................................................................................9
BASE BOARD ......................................................................................................................................................9
RELAY EXPANSION BOARD ............................................................................................................................10
TECHNICAL DATA.............................................................................................................................................11
PWRLynk-TX8A TRANSMITTER............................................................................................................................12
TRANSMITTER LAYOUT...................................................................................................................................12
TECHNICAL DATA.............................................................................................................................................13
PWRLynk-TX8R TRANSMITTER............................................................................................................................14
TRANSMITTER LAYOUT...................................................................................................................................14
TECHNICAL DATA.............................................................................................................................................15
PWRLynk-TX12 TRANSMITTER ............................................................................................................................16
TRANSMITTER LAYOUT...................................................................................................................................16
TECHNICAL DATA.............................................................................................................................................17
CHAPTER 3: USERS GUIDE......................................................................................................................................18
START THE TRANSMITTER..................................................................................................................................18
REGISTER THE TRANSMITTER IN THE RECEIVER ...........................................................................................18
ERASE THE TRANSMITTER FROM THE RECEIVER...........................................................................................19
TURN THE TRANSMITTER OFF............................................................................................................................19
LOGOUT.................................................................................................................................................................19
QUICK LOGOUT................................................................................................................................................19
LOGOUT FROM RECEIVER..............................................................................................................................19
REPLACE................................................................................................................................................................20
FREQUENCIES AND CHANNELS .........................................................................................................................21
SHOW CHANNEL ..............................................................................................................................................21
SWITCH CHANNEL ...........................................................................................................................................22
AUTOMATIC SHUTDOWN .....................................................................................................................................23
CHAPTER 4: BATTERY AND MAINTENANCE GUIDE .............................................................................................24
REMOVING THE RUBBER COVER.......................................................................................................................24
SWITCHING BATTERIES PWRLynk-TX8A............................................................................................................25
BATTERY PRECAUTIONS.....................................................................................................................................25
BATTERY CHARGING PWRLynk-TX8R & PWRLynk-TX12 ..................................................................................26
ON/OFF SWITCH...............................................................................................................................................26
MAINTENANCE ......................................................................................................................................................26
CHAPTER 5: FCC/IC STATEMENT............................................................................................................................27
ROHS AND WEEE..................................................................................................................................................27
FCC STATEMENT ..................................................................................................................................................27
CHAPTER 6: RECEIVER SCHEMATICS AND MOUNTING.......................................................................................28
PWRLynk-RXII ........................................................................................................................................................28
SCHEMATIC ......................................................................................................................................................28
PWRLynk-RXIX.......................................................................................................................................................29
SCHEMATIC ......................................................................................................................................................29
MOUNTING TEMPLATE PWRLynk-RXII................................................................................................................30
MOUNTING TEMPLATE PWRLynk-RXIX...............................................................................................................31

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(4)
CHAPTER 1: CUSTOMER INFORMATION
THANK YOU FOR PURCHASING A DRIVECON PRODUCT
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, INSTALLING, AND
CONFIGURING THE PRODUCTS.
Theseinstructionsarepublishedby Driveconwithoutanyguarantee.Theinstructionsmay be removed or revised by
Drivecon at any time and without further notice. Corrections and additions will be added to the latest version of the
instruction.
IMPORTANT! These instructions contain a separate chapter directed towards end users. The chapter can be printed
and handed to end users. The instructions that contain information on the installation and configuration of the radio
remote control unit on the machine are not intended to be passed on to the end user. Only such information may be
passed on to the end user that is needed to operate the machine correctly by radio remote control.
Drivecon
9505 72nd Ave. Suite 100
Pleasant Prairie, WI 53158
END USER WARNINGS & RESTRICTIONS
NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a minimum,
when used for 200 hours. Test the STOP button by pressing it and pulling it out.
INSTALLING, CONNECTING, AND MOUNTING
 Allowonlylicensed or qualified personnel to install the product.
 Switch the powersupply off to the receiver beforeconnecting the equipment.
 Check thatyou have connected the power supply to the correct connection terminal.
 Toutilize the safety of the system, use the stop relays in the safety circuitry of the object that you want to
control.
 Use undamaged cables. No cables should hang loose.
 Avoidinstallinginareasaffected bystrong vibrations.
 Placethereceiverwellaway from wind, damp, and water.
 Cableglandsandventplugsmustfacedowntopreventwaterfromseepingin.
THE USER
 Makesurethat the user is following theinstructions.
 Makesurethattheuserhas reached the certified ageofyour country tooperatethe equipment.
 Makesurethattheuserisnotundertheinfluenceofdrugs,alcoholandmedicines.
 Allow only qualified personnelto haveaccesstothetransmitterand operatetheequipment.
 Makesurethattheuserdoesnotleavethetransmitterunsupervised.
 Makesurethat the useralways turns the transmitter offwhen notin use.
 Makesurethat the userkeeps a good overview of the workarea.

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(5)
MAINTENANCE
 Use the stop button to start and turn off the transmitter as often as possible.
 When errormessages areshown, itis very importantto find out whatcaused them.
 Ifthestopbuttonismechanicallydamaged,contactyourrepresentativeforserviceimmediately.
 Always contactyour representativeforserviceand maintenance work on the product.
 Write down the serial numbers of the receivers and transmitters used. This information should be recorded
on the “Settings document”for your product (download from our website).
 Avoid registering transmitters to receivers where it is not being used.
 Keep the safety instruction for futurereference. Always download the configurations instruction fromour
web site forthe latestversion available

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(6)
CHAPTER 2: PRODUCT PAGES
PWRLynk-RXII RECEIVER
WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to turn the
electricity off before opening the receiver.
BASE BOARD
Base Board:
1. Stop relays 5
7. Programming connector
2. Function relays 1-4
8. Function button (Cancel)
3. Function relay LEDs 1-4 (red)
9. Select button (OK)
4. Stop relay LED (red)
10. Function LEDs (8=red, 9=yellow,
10=green, 11=orange)
5. Power LED (yellow)
11. Terminal block for input power
6. Radio module
12. PLd status LED

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(7)
RELAY EXPANSION BOARD
Relay Expansion Board:
11. Function relays 6-11
13. Communication LED (green)
12. Function relay LEDs 6-11 (red)
14. Programming connector

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(8)
TECHNICAL DATA
PWRLynk-RXII RECEIVER
Part No.
53223848
Frequency
2.4 GHz, 16 channels
No. of Function Relays
10 (8A, 250V AC)
No. of Stop Relays
2
Duplex
No
Power Supply
230V AC & 48V AC & 115V AC
Dimensions
~ 120 x 116 x 50 mm / ~ 4.7 x 4.6 x 2 in
Protection
IP66
Radio Type
PLL Synthesizer
Bus System
None
Temperature
-20 to +55 C / -4 to +130 F

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(9)
PWRLynk-RXIX RECEIVER
WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to turn the
electricity off before opening the receiver.
BASE BOARD
Base Board:
1. Function relay LEDs (red)
6. Function button (Cancel)
2. Function relays 1-9
7. Programming connector
3. Terminal block for input power
8. Terminal block for digital inputs
4. Select button (OK)
9. Power LED (yellow)
5. Function LEDs (10=orange, 11=green,
12=yellow, 13=red)

This document and the information contained herein, is the exclusive property of Drivecon and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Drivecon.
Copyright © (2015) Drivecon. All rights reserved.
(10)
RELAY EXPANSION BOARD
Relay Expansion Board:
10. Function relay LEDs (red)
14. Function button (Cancel)
11. LEDs 1-9 representing the function
relays on the base board
15. Programming connector
12. Function relays 10-19
16. Power LED (yellow)
13. Select button (OK)
17. Terminal block for digital inputs