Druck PACE1000 User manual

Druck.com
PACE Indicators
Pressure Automated Calibration Equipment
Instruction Manual

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | i
Introduction
The PACE Pressure Indicator measures both pneumatic and hydraulic pressures. The color
touch-screen displays the measured pressure and the status of the instrument. The touch-screen
is used to change selections and settings. The instrument can be operated remotely through
communication interfaces.
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures
detailed in this manual. Do not use this equipment for any other purpose than that stated, the
protection provided by the equipment may be impaired.
This publication contains operating and safety instructions that must be followed to make sure of
safe operation and to maintain the equipment in a safe condition. The safety instructions are
either warnings or cautions issued to protect the user and the equipment from injury or damage.
Use qualified technicians* and good engineering practice for all procedures in this publication.
Pressure
Do not apply pressures greater than the maximum working pressure to the equipment.
Toxic Materials
There are no known toxic materials used in construction of this equipment.
Maintenance
The equipment must be maintained using the procedures in this publication. Further
manufacturer’s procedures should be done by an authorized service agents or the
manufacturer’s service departments.
Druck.com
Technical Advice
For technical advice contact the manufacturer.
WARNING Do not apply pressure greater than the maximum safe working
pressure.
* A qualified technician must have the necessary technical knowledge, documentation, special test equipment
and tools to carry out the required work on this equipment.

Copyright 2010 Baker Hughes Company.
ii | PACE Indicators Instruction Manual–English
Symbols
Symbol Description
This equipment meets the requirements of all relevant European safety directives. The
equipment carries the CE mark.
This symbol, on the equipment, indicates that the user should read the user manual.
This symbol, on the instrument, indicates that the user should refer to the user manual. This
symbol, in this manual, indicates a hazardous operation.
Ce symbole, sur l’instrument, indique que l'utilisateur doit consulter le manuel d’utilisation.
Ce symbole, dans le manuel, indique une situation dangereuse.
This symbol warns the user of the danger of electric shock.
Ce symbole alerte l’utilisateur sur le danger de choc électrique.
Do not dispose of this product as household waste. Use an approved organization that
collects and/or recycles waste electrical and electronic equipment. For more information,
contact one of these:
- Our customer service department: Druck.com
- Your local government office.
WARNING Turn off the source pressure(s) and carefully vent the pressure
lines before disconnecting or connecting the pressure lines. Proceed with care.
Only use equipment with the correct pressure rating.
Before applying pressure, examine all fittings and equipment for damage.
Replace all damaged fittings and equipment. Do not use any damaged fittings
and equipment.
Do not exceed the maximum working pressure of the instrument.
This equipment is not rated for oxygen use.
RISK OF ELECTRIC SHOCK The ground lead of the instrument must be
connected to the AC supply protective safety ground.
Isolate the power supply before making any electrical connections to the rear
panel.

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | iii
General Specification
Abbreviations
The following abbreviations are used in this manual. Abbreviations are the same in the singular
and plural.
Item Description
Display LCD: Color display with touch-screen.
Operating Temperature 10°C to 50°C (50°F to 122°F)
Storage Temperature -20°C to 70°C (-4°F to 158°F)
Ingress Protection IP20 (EN 60529)
Operating Humidity 5% to 95% RH (non-condensing)
Vibration MIL-PRF-28800 Type 2 class 5 style E/F
Operating Altitude Maximum 2000 metres (6560 ft)
EMC EN 61326
Electrical Safety EN 61010-1, UL 61010-1, CSA 22.2, No. 61010-1 and IEC 61010-1
Power Adaptor Input range: 100 - 240 Vac, 50 to 60 Hz, 600 - 300 mA, installation category II.
Pressure Safety Pressure Equipment Directive - Class: Sound Engineering Practice (SEP) for
group 2 fluids.
Pollution Degree 2
Operating Environment Indoor use only. Do not use in potentially explosive environments.
Abbreviation Description
a Absolute
ac Alternating Current
dc Direct current
DPI Digital Pressure Instrument
etc. And so on
e.g. For example
ft Foot
g Gauge
GPIB General purpose interface bus
H2O Water
Hg Mercury
Hz Hertz
IDOS Intelligent Digital Output Sensor (Druck product)
i.e. That is
IEEE 488 Institute of Electrical and Electronic Engineers standard 488 (for programmable devices
with a digital interface)
in Inch

Copyright 2010 Baker Hughes Company.
iv | PACE Indicators Instruction Manual–English
Associated Publications
The following table lists the Druck publications referenced in this manual:
kg kilogram
m Metre
mA milliampere
max Maximum
mbar millibar
min Minute or minimum
MSDS Material safety data sheet
MWP Maximum working pressure
NPT National Pipe Thread
Pa Pascal
PACE Pressure Automated Calibration Equipment
psi Pounds per square inch
REF Reference
RS-232 Serial communications standard
Rx Receive data
SCPI Standard Commands for Programmable Instruments
SELV Separated (or Safety) Extra Low Voltage
Tx Transmit data
UUT Unit Under Test
V Volts
°C Degrees Celsius
°F Degrees Fahrenheit
Publication Title
K0467 PACE Indicator User Guide and Safety Instructions
K0469 PACE Heritage Communications Manual
K0450 PACE Series Calibration Manual
K0472 PACE Series SCPI Manual
Abbreviation Description

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | v
Contents
1. Description 1
1.1 Introduction 1
2. Installation 3
2.1 Package Contents 3
2.2 Packaging for Storage or Transportation 3
2.3 Preparation for Use 3
2.4 Connecting to PACE 3
2.4.1 Pressure Adaptors 4
2.4.2 Pressure Connection 5
2.5 Connecting to UUT 6
2.5.1 Pneumatic Connection 6
2.5.2 Hydraulic Connection 7
2.6 Mounting Kits 7
2.6.1 Rack-mount Option 7
2.6.2 Panel-mount Option 8
2.7 Power Connection 10
2.8 Communication Connection 10
2.8.1 RS-232 Interface 11
2.8.2 IEEE 488 Interface 12
3. Operation 15
3.1 Preparation 15
3.2 Power-up Sequence 15
3.3 Measure Mode 16
3.4 Data Logging 18
3.4.1 Measure Menu Setup 21
3.5 Operation and Example Procedures 21
3.5.1 Introduction 21
3.5.2 Measure Mode 21
3.5.3 Task 22
3.5.4 Leak Testing Option 23
3.6 Global Setup Selections 24
3.6.1 Supervisor Setup, Calibration, Save/Recall User Setup and Display 25
3.7 Supervisor Setup 26
3.8 Instrument Status 27
3.9 Software 28
4. Maintenance 29
4.1 Introduction 29
4.2 Visual Inspection 29
4.3 Cleaning 29
4.4 Test 29
4.5 Software Update 29
5. Testing and Fault Finding 31
5.1 Introduction 31

Copyright 2010 Baker Hughes Company.
vi | PACE Indicators Instruction Manual–English
5.2 Standard Serviceability Test 31
5.3 Ethernet Testing 31
5.3.1 Ethernet Ports 31
5.3.2 Ping Test 31
5.3.3 Web Browser Test 32
5.3.4 Measurement & Automation Explorer Test 32
5.4 Fault Finding 33
5.5 Approved Service Agents 33
6. Reference 35
6.1 Installation Notes 35
6.2 Reference Port 35
6.3 Measure Setup 35
6.3.1 Pressure Zero 35
6.3.2 Process 35
6.3.3 Task 36
6.3.4 Units 36
6.3.5 Global Setup 36
6.3.6 Setup Zero 36
6.3.7 Barometric Reference Option 36
6.4 Status 36
6.5 Global Setup 37
6.5.1 Supervisor Setup 37
6.5.2 Calibration 37
6.5.3 Save/Recall User Setup 37
6.5.4 Display 37
6.6 Supervisor Setup 37
6.6.1 Alarms 37
6.6.2 Communications 37
6.6.3 Gas Head Correction 50
6.6.4 Lock Tasks 50
6.6.5 Change PIN 50
6.6.6 User Defined Units 50
6.6.7 Instrument Alias Name 50
6.6.8 Language 50
6.6.9 Restore as Shipped Settings 52
6.7 Calibration 52
6.7.1 Sensor Correction 52
6.7.2 Screen Calibration 53
6.7.3 Time & Date 53
6.7.4 Change PIN 53
6.8 Specification 53
6.9 Options 53
6.9.1 Soft Options 53
6.9.2 Analog Output Option 54
6.9.3 Volts-free Contact Option 55
6.10 Installation and Ancillary Equipment Kit 55
6.11 Return Goods/Material Procedure 56
6.11.1 Safety Precautions 56
6.12 Packaging Procedure 56

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | vii
Appendix A. Pressure Units and Conversion Factors 57
Appendix B. Air Density 59
Appendix C. User Interface Icons 61

Copyright 2010 Baker Hughes Company.
viii | PACE Indicators Instruction Manual–English

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | 1
Introduction
1. Description
1.1 Introduction
The PACE Pressure Indicator measures both pneumatic and hydraulic pressures and displays,
on a color touch-screen, the measured pressure and instrument status. The touch-screen
enables selections and settings in measuring modes. The instrument can be operated remotely
through communication interfaces.
Figure 1-1: PACE1000 Front View
The rear of the instrument houses all the electrical and pressure input connections. The electrical
connections provide a power supply, serial and parallel communication interfaces, pressure ports
and option ports.
The instrument can be used as follows:
• Free-standing instrument positioned on a horizontal surface.
• Rack-mounted in a standard 19 inch rack using the rack-mount option kit.
• Panel mount using the panel-mount option kit.
Figure 1-2: PACE1000 Rear View
Options available for the PACE1000 refer to the Data Sheet.
For information and notes on applications, refer to Section 6, “Reference,” on page 35 or
Druck.com.

Copyright 2010 Baker Hughes Company.
2 | PACE Indicators Instruction Manual–English
Chapter 1. Description

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | 3
Package Contents
2. Installation
2.1 Package Contents
Check that the PACE1000 packaging contains the following:
i. PACE1000 Pressure Indicator.
ii. Power supply adaptor.
iii. Safety instructions, instruction manual and CD-ROM containing the full documentation suite.
iv. Calibration certificate.
2.2 Packaging for Storage or Transportation
To store or return the instrument for calibration/repair:
1. Pack the instrument. Refer to Section 6.12, “Packaging Procedure,” on page 56.
2. Return the instrument for calibration/repair complete the return goods procedure. Refer to
Section 6.11, “Return Goods/Material Procedure,” on page 56.
2.3 Preparation for Use
The instrument can be positioned in the following ways:
• Free-standing instrument positioned on a horizontal surface.
• Rack-mounted in a standard 19 inch rack using the rack-mount option kit. Refer to
Section 2.6.1, “Rack-mount Option,” on page 7.
• Panel-mounted using the panel-mount option kit. Refer to Section 2.6.2, “Panel-mount
Option,” on page 8.
For free-standing instruments, the feet on the front of the base can be used elevate the
instrument to a better viewing angle.
Note: Allow a free flow of air around the instrument, especially at high ambient temperatures.
2.4 Connecting to PACE
INFORMATION After unpacking a cold instrument, allow time for it to
stabilize and any condensation to evaporate.
WARNING Turn off the source pressure(s) and carefully vent the pressure
lines before disconnecting or connecting the pressure lines. Proceed with care.
Only use equipment with the correct pressure rating.
Before applying pressure, examine all fittings and equipment for damage.
Replace all damaged fittings and equipment. Do not use any damaged fittings
and equipment.
Do not exceed the maximum working pressure of the instrument.
This equipment is not rated for oxygen use.

Copyright 2010 Baker Hughes Company.
4 | PACE Indicators Instruction Manual–English
Chapter 2. Installation
2.4.1 Pressure Adaptors
Figure 2-1 shows the available range of PACE pressure adaptors.
Figure 2-1: Pressure Adaptors
Refer to Table 2-1 and the Data Sheet for more information.
Table 2-1: Pressure Adaptor Specification
Adaptor Part Number Specification
IO-SNUBBER-1 Restrictor/Snubber
IO-DIFFUSER-1 Diffuser
IO-ADAPT-1/4NPT ISO 228 G1/8 Male to 1/4 NPT Female.
IO-ADAPT-1/8NPT ISO 228 G1/8 Male to 1/8 NPT Female.
IO-ADAPT-7/16UNF ISO 228 G1/8 Male to 7/16-20 UNF Female.
IO-ADAPT-AN4 ISO 228 G1/8 Male to AN4 37° Male.
IO-ADAPT-AN6 ISO 228 G1/8 Male to AN6 37° Male.
IO-ADAPT-BARB ISO 228 G1/8 Male to 1/4 Hose.
IO-ADAPT-G1/4 ISO 228 G1/8 Male to ISO 228 G1/4 Female.
IO-ADAPT-9/16AUTOC 1/8 NPT Female to 9/16-18 UNF Autoclave Female.
IO-SNUBBER-1
IO-ADAPT-9/16AUTOC
IO-DIFFUSER-1
IO-ADAPT-G1/4
IO-ADAPT-1/8NPT
IO-ADAPT-1/4NPT
IO-ADAPT-7/16UNF
IO-ADAPT-AN4
IO-ADAPT-AN6
IO-ADAPT-BARB

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | 5
Connecting to PACE
2.4.2 Pressure Connection
The PACE has parallel thread pressure connectors. Use only the connector type specified in
Table 2-2.
Refer to Figure 2-2 for connection to the PACE pressure connectors.
Figure 2-2: PACE Pressure Connection
WARNING Parallel threads must be used. Female thread type is parallel
thread to ISO228/1 (DIN ISO228/1, JIS B0202) G1/8.
Tapered threads not allowed.
Table 2-2: PACE Pressure Connector Thread Specification
PACE Connector Thread Specification
Input ≤ 210 bar (3000 psi) ISO228/1 G1/8 Parallel Threads (DIN ISO228/1, JIS B0202)
Input ≥ 350 bar (5000 psi) 9/16-18 UNF Autoclave
Reference ISO228/1 G1/8 Parallel Threads (DIN ISO228/1, JIS B0202)
1 PACE pressure connector. 2 Bonded seal.
3 ISO228/1 G1/8 pressure connector. 4 NPT thread pressure connector.
5 Pressure adaptor, see Section 2.4.1.
1
1
3
4
45
1
2
2

Copyright 2010 Baker Hughes Company.
6 | PACE Indicators Instruction Manual–English
Chapter 2. Installation
For pressures less than 100 bar (1450 psi), see alternative sealing method in Figure 2-3.
Figure 2-3: Alternative Sealing Method for < 100 bar (1450 psi)
2.5 Connecting to UUT
The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the
instrument.
To protect the instrument from over-pressure, fit a suitable protection device such as a relief valve
or bursting disc.
2.5.1 Pneumatic Connection
1. Switch off the power supply before connecting or disconnecting the instrument.
2. Use the appropriate sealing method for all pressure connections. Refer to Section 2.4.2 on
page 5.
3. Isolate the pneumatic pressures and de-pressurize the pipes (tubes) before connecting or
disconnecting the instrument.
4. Make sure the user systems can be isolated and vented.
5. The pneumatic gas must be clean and dry. Refer to specification in the Data Sheet.
6. Connect the Unit Under Test (UUT) to the appropriate connection port.
1 PACE pressure connector.
2 Bonded seal.
3 ISO228/1 G1/8 pressure connector or adaptor. For
adaptors, see Section 2.4.1.
WARNING Pressure ranges > 210 bar (3000 psi) are only rated for hydraulic
use.
CAUTION Do not exceed the maximum pressures stated in the appropriate
component manual for the unit under test.
Reduce pressure at a controlled rate when venting to atmosphere.
Carefully de-pressurize all pipes (tubes) to atmospheric pressure before
disconnecting and connecting to the unit under test.
1
3
2

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | 7
Mounting Kits
2.5.2 Hydraulic Connection
Note: Pressure connections greater than 210 bar (3000 psi) are 9/16-18 UNF male autoclave.
1. Switch off the power supply before connecting or disconnecting the instrument.
2. Use the applicable sealing method for all pressure connections. Refer to Section 2.4.2 on
page 5.
3. Isolate the hydraulic pressures and de-pressurize the pipes (tubes) before connecting or
disconnecting the instrument.
4. Make sure the user systems can be isolated and vented.
5. The hydraulic liquid must be clean, refer to specification given in the Data Sheet.
6. Connect the Unit Under Test (UUT) to the appropriate connection port.
7. Fill and bleed the UUT and connecting pipes (tubes).
2.6 Mounting Kits
2.6.1 Rack-mount Option
There must be enough space at the rear of the instrument for all the cables and pipes (tubes).
The length of the cables and pipes (tubes) must allow for the removal and installation of the
WARNING Hydraulic liquid is dangerous. Observe relevant health and safety
precautions. Use appropriate protective barriers and eye protection.
Before applying pressure, examine all fittings and equipment for damage and
ensure that all equipment is to the correct pressure rating.
Do not exceed the maximum working pressure of the instrument.
Purge all air from the hydraulic liquid.
Do not use a sensor for gas that has been used with hydraulic liquid.
CAUTION Do not exceed the maximum pressures stated in the appropriate
component manual for the unit under test.
Reduce pressure at a controlled rate when venting to atmosphere.
Carefully de-pressurize all pipes (tubes) to atmospheric pressure before
disconnecting and connecting to the unit under test.
Observe absolute cleanliness when using the instrument.
Severe damage can be caused if equipment connected to this instrument is
contaminated.
Connect only clean equipment to the instrument.
To avoid any contamination, an external filter is recommended.

Copyright 2010 Baker Hughes Company.
8 | PACE Indicators Instruction Manual–English
Chapter 2. Installation
instrument. The cooling air of the instrument must not be obstructed. Allow a free flow of air
through the equipment rack and around the instrument, especially at high ambient temperatures.
Figure 2-4: Rack-mounting
1. Locate instrument in rack mount assembly (1).
2. Secure with the four M3 x 6 screws (2), (maximum length M3 x 8).
3. Support the instrument and connect the cables and pipes (tubes).
4. Refer to the electrical connections below before fitting the instrument into the equipment
rack.
5. Temporarily locate the two spigots* to each side of the equipment rack.
6. Locate and slide the instrument into the rack.
7. Locate the instrument on the spigots*.
8. Secure the instrument in the equipment rack with two of the screws and washers (supplied).
9. Remove the two spigots* and replace with the remaining two screws and washers
(supplied).
2.6.2 Panel-mount Option
There must be enough space at the rear of the instrument for all the cables and pipes (tubes).
The length of the cables and pipes (tubes) must allow for the removal and fitting of the instrument.

Copyright 2010 Baker Hughes Company.
English–PACE Indicators Instruction Manual | 9
Mounting Kits
The cooling air of the instrument must not be obstructed. Allow a free flow of air through the
equipment rack and around the instrument, especially at high ambient temperatures.
Figure 2-5: Panel-mounting
1. Remove the four screws (1) from the instrument.
2. Locate the instrument in panel mount assembly.
3. Secure with the four screws (2).
4. Support the instrument and connect the cables and pipes (tubes).
5. Refer to the electrical connections below before fitting the instrument into the panel.
6. Secure the instrument in the panel with four screws and washers (2).

Copyright 2010 Baker Hughes Company.
10 | PACE Indicators Instruction Manual–English
Chapter 2. Installation
2.7 Power Connection
1. Before use, make sure the SELV power adaptor supplied with the instrument
is used.
2. Install an accessible power isolator to use as the disconnecting device in the
power adaptor supply circuit.
3. The power adaptor input power supply range: 100 - 240 VAC, 50 to 60 Hz,
600 - 300 mA, installation category II.
Note: The power adaptor must be supplied by a fused or overload-protected power
supply.
4. Connect the power adaptor to the instrument.
5. Switch the power supply on.
6. Check that the front panel display shows the power-up sequence. Refer to
Section 3.2, “Power-up Sequence,” on page 15.
Note: After the power-up sequence, the instrument shows the default display on the touch
screen. The touch screen divides into a number of mimic keys.
Requirements for rack-mounted and panel-mounted instruments
1. Install an accessible power isolator to use as the disconnecting device in the power adaptor
supply circuit.
2. Set the power supply isolator to OFF.
3. Connect the power adaptor before sliding the instrument into the rack.
4. Set the power supply isolator to ON.
5. Check that the front panel display shows the power-up sequence. Refer to Section 3.2,
“Power-up Sequence,” on page 15.
2.8 Communication Connection
Connect the applicable connectors into the rear panel communications ports. If appropriate,
secure with the captive screws.
Note: The RS-232 and IEEE 488 interfaces are both enabled at power-up. Set the required
parameters in Supervisor Setup/communications menu. Refer to Section 6.6.2,
“Communications,” on page 37.
WARNING The ground lead of the instrument must be connected to the AC
supply protective safety ground.
Isolate the power supply before making any electrical connections to the rear
panel.
CAUTION Use the power adaptor supplied with the instrument (Druck part
number IS1000118M9922-12). Using other power adaptors may cause over-
heating, this can result in a fire.
Do not let the power adaptor come into contact with any moisture or liquids.