Druck PV 62X-IS User manual

Druck.com
PV 62X-IS
Pneumatic/Hydraulic Pressure Stations
Safety and Quick Reference Guide
English 1 – 12
Deutsch 13 – 24
Español 25 – 36
Français 37 – 48
Italiano 49 – 62
Português 63 – 76
Русский 77 – 90
中文 91 – 102

Copyright 2009 Baker Hughes Company.
English–PV 62X-IS Quick Start Guide | i
A1.1
PV 621-IS: Pneumatic pressure station (Figure A2.1)
-950 mbar to 20 bar (-13.5 to 300 psi)
PV 622-IS: Pneumatic pressure station (Figure A2.2)
-950 mbar to 100 bar (-13.5 to 1500 psi)
PV 623-IS: Hydraulic pressure station (Figure A2.3)
0 to 1000 bar (0 to 15000 psi)
A1.2 PV 62X-IS pressure relief valves (PRV)
(Recommended options)
Parts: IO620-PRV-P1 to P8 (Pneumatic)
PV 621-IS models 1 to 30 bar
(14.5 to 435 psi)
PV 622-IS models 1 to 100 bar
(14.5 to 1500 psi)
Parts: IO620-PRV-H1 to H5 (Hydraulic)
PV 623-IS models 50 to 1000 bar
(725 to 15000 psi)
Note: = See figure, table, or section.

Copyright 2009 Baker Hughes Company.
ii | PV 62X-IS Quick Start Guide–English
A2.1 PV 621-IS A2.2 PV 622-IS A2.3 PV 623-IS
A3 PV 62X-IS
1
2
3
4
6
7
8
11
12
1
2
3
4
5
7
6
9
11
12
1
2
3
4
6
7
9
10
1
2
2223

Copyright 2009 Baker Hughes Company.
English–PV 62X-IS Quick Start Guide | iii
A4 PV 623-IS
B1 PM 620-IS
Filling the hydraulic reservoir
Priming Pump
S3.3

Copyright 2009 Baker Hughes Company.
iv | PV 62X-IS Quick Start Guide–English

[EN] English - K0463 Revision A Quick Reference 1
ATEX Approved Models
Introduction
These instructions detail the requirements for using the PV 62X-IS intrinsically safe pressure station in
a hazardous area. Read the whole publication before starting.
Application
PV 62X-IS pressure stations marked with certificate numbers Baseefa10ATEX0011X and
IECEx BAS 10.0003X are permitted for use in conjunction with DPI 620G-IS and PM 620-IS under the
“Intrinsic Safety Approval”.
Compatibility
The DPI 620G-IS series of pressure stations are not permitted for use in conjunction with DPI 620G or
PM 620.
Intrinsic Safety Approval
Marking details
Special Condition of Safe Use
• The lower ambient temperature is limited to -10°C.
• When the PV 62X-IS Series Pressure Station is used with the DPI 620-IS Advanced Modular
Calibrator the position for the pressure transducer must be occupied with either a pressure
transducer or a dummy pressure transducer before connecting to the DPI 620-IS Advanced
Modular Calibrator and remains in position until the assembly is removed from the DPI 620-IS
Advanced Modular Calibrator.
IECEx Approvals
For the IECEx certificate (IECEx BAS 10.0003X), visit the IECEx website at: www.iecex.com
Declaration Requirements – EU Directive 2014/34/EU
This equipment is designed and manufactured to meet the essential health and safety requirements
not covered by EU Type Examination Certificate Baseefa10ATEX0011X when installed as detailed in
this guide.
Installation
WARNING
• Do not use tools on the Pressure Station that might cause incendive sparks - this can cause
an explosion.
Baseefa10ATEX0011X.………………........................ ATEX Certificate number

II 2 G…………………...........…..…………… Equipment group & category
Ex ia IIC T4 Gb (-10°C ≤ Ta ≤ +40°C) .……............... Hazardous location markings
IECEx BAS 10.0003X…………………………............. IECEx Certificate number
####…………………………………….......... CE Mark
PV 62X-IS…............…………………….………..……. Specific apparatus type
(Pressure in bar or psi)…...........……………………… Maximum working pressure rating
Druck LTD. Groby, LE6 0FH, UK…………….........…. Manufacturer’s name and address
S/N *******……………………………………............… Serial number
DoM MMM YYYY……………………………...........…. Date of manufacture, Month and Year

2 Quick Reference K0463 Revision A - [EN] English
• Provide additional protection for equipment that may be damaged in service.
• Installation should be carried out by qualified plant installation technicians in compliance
with the latest issue of EN 60079-14.
• ATEX models are not approved for use in oxygen-enriched environments.
• The pressure medium must be compatible with the materials listed in the wetted parts list
and those of the enclosure and controls defined page 4.
• If the enclosure of the pressure station is damaged, it must be returned for repair.
Pressure data (PV 62X-IS models)
PV 621-IS:
(Pneumatic)
PV 622-IS:
(Pneumatic)
PV 623-IS:
(Hydraulic)
Range -950 mbar to 20 bar
(-13.5 to 300 psi)
-950 mbar to 100 bar
(-13.5 to 1500 psi)
0 to 1000 bar
(0 to 15000 psi)
Minimum resolution
with a typical test
volume
0.001 bar
(0.0145 psi)
0.005 bar
(0.0725 psi)
0.1 bar
(1.45 psi)
Pressure system volume
V1: Volume adjuster 9.6 cm3 (0.6 in3)
16.8 cm3 (1.0 in3) 1.7 cm3 (0.1 in3)
V2: Pump 14.3 cm3 (0.9 in3)14.3 cm3 (0.9 in3)Not applicable
V3: Other 3.0 cm3 (0.2 in3)3.0 cm3 (0.2 in3)2.0 cm3 (0.1 in3)
Total: V1 + V3 12.6 cm3 (0.8 in3)19.8 cm3 (1.2 in3)3.7 cm3 (0.2 in3)
Material of wetted parts Aluminium, brass,
stainless steel, nitrile
and polyurethane
seals, PTFE, acetal,
nylon
Aluminium, brass,
stainless steel, nitrile
and polyurethane
seals, PTFE, acetal,
nylon
Brass, stainless steel,
phosphor bronze, nitrile
and polyurethane
seals, PTFE,
polyethylene
Leak rates:
1) at maximum pressure 0.01 bar/min
(0.145 psi/min)
0.02 bar/min
(0.29 psi/min)
1 bar/min
(14.5 psi/min)
2) at maximum vacuum 0.005 bar/min
(0.073 psi/min)
0.01 bar/min
(0.145 psi/min)
Not applicable
Material of enclosure and
controls
Polycarbonate,
Polyamide,
Polypropylene,
Acrylic, Cotton
Aluminium,
Polycarbonate,
Polyamide,
Polypropylene,
Acrylic, Cotton
Polycarbonate,
Polyamide,
Polypropylene,
Acrylic, Cotton

[EN] English - K0463 Revision A Quick Reference 3
Quick Reference
WARNING: Before using this instrument, read and understand the ATEX requirements
and conditions and the “Safety” section. It is dangerous to ignore the specified
warnings.
S1 PV 621-IS models: Start operations
S1.1 Release the pressure/Attach the device under test
S1.2 Vacuum OR pressure operation
A2.1 (Front cover)
1Step Procedure
1. Release the pressure.
2. Use the applicable adaptor to
attach the device; figure A3.
4
2
2
3
+-
14 5
Step Procedure (Vacuum)
1. Set to vacuum operation (-).
2. Turn the volume adjuster to
mid-range or fully-clockwise.
3. Seal the system.
4. Set the vacuum with the pump.
5. Adjust the vacuum
(+ decrease; - increase).
11
8
4
12
8
2
Step Procedure (Pressure)
1. Set to pressure operation (+).
2. Turn the volume adjuster to
mid-range.
3. Seal the system.
4. Set the pressure with the pump.
5. Adjust the pressure
(+ increase; - decrease).
11
8
4
12
8

4 Quick Reference K0463 Revision A - [EN] English
S2 PV 622-IS models: Start operations
S2.1 Release the pressure/Attach the device under test
S2.2 Vacuum or pressure operation
A2.2 (Front cover)
1Step Procedure
1. Release the pressure: Open the refill
valve (1 turn) then fully open the
pressure release valve.
2. Use the applicable adaptor to attach
the device; figure A3.
4
5
2
2
a
b
7
6
Step Procedure (Vacuum)
1. Set to vacuum operation (-).
2. Open the refill valve (1 turn).
3. Wind the volume adjuster to
mid-range or fully-clockwise.
4. Seal the system.
5. Set the vacuum with the pump.
6. Adjust the vacuum
(+ decrease; - increase).
Step Procedure (Pressure)
1. Set to pressure operation (+).
2. Wind the volume adjuster to
mid-range.
3. Seal the system.
4. Use the pump to set a pressure up to
20 bar (300 psi).
5. Open the refill valve (1 turn) to have full
control to increase (+) or decrease (-)
the pressure with the volume adjuster.
6. If increasing pressure and get to the
limit of travel, close the refill valve and
wind the volume adjuster fully
counter-clockwise. There is no change
in pressure.
7. Refill the pressure mechanism with the
pump (15 cycles) and wind the
volume adjuster clockwise until the
pressure starts to increase.
8. Continue to do steps 5 to 7 until the
necessary pressure is achieved.
11
5
9
4
12
9
11
9
4
12
9
5
9
5
9
12
5
+-
6
1
4
3
5
2
12 3
4
+-
+

[EN] English - K0463 Revision A Quick Reference 5
S3 PV 623-IS models: Start operations
S3.1 Fill the reservoir. Figure A4 (front cover). Using the hydraulic pressure station for the first
time, use this procedure to fill the reservoir:
S3.2 Release the pressure/Attach the device under test
Note: Fill the reservoir before attaching to the device. See figure A4 (front cover).
S3.3 Hydraulic pressure operation
A2.3 (Front cover)
Step Procedure
1. Use the applicable adaptor to
attach the device; figure A3.
2. Remove the hydraulic pressure
release valve.
3. Use the refill bottle to add the
necessary hydraulic fluid but leave
a small air gap.
2
4
4
Step Procedure
4. To remove air from the pressure
mechanism, wind the volume
adjuster through one full cycle
(counter-clockwise then clockwise).
5. Seal the system and continue with
the normal pressure operation.
9
4
1Step Procedure
1. Release the pressure: Open the refill
valve (1 turn) then fully open the
pressure release valve.
2. Use the applicable adaptor to attach
the device; figure A3.
4
10
2
2
1 2 43
+
Step Procedure
1. Seal the system.
2. Close the refill valve and then wind
the volume adjuster fully clockwise
and counter-clockwise until the
pressure starts to increase.
The counter-clockwise operation
refills the pressure mechanism without a
change in pressure.
4
9
10
Step Procedure
3. Opening the refill valve (1 turn)
gives full control to increase (+) or
decrease (-) the pressure with the
volume adjuster.
4. If increasing pressure and get to the
limit of travel, close the refill valve
again and wind the volume adjuster
fully counter-clockwise.
5. Continue to do steps 2 to 4 until the
necessary pressure is acheived.
9
10
9
10
+-

6 Overview K0463 Revision A - [EN] English
1 Overview There are three pressure stations in the PV 62X-IS series:
• two pneumatic pressure stations to gives accurate and controlled
pressure and vacuum conditions:
PV 621-IS: -950 mbar to 20 bar (-13.5 to 300 psi) version
PV 622-IS: -950 mbar to 100 bar (-13.5 to 1500 psi) version
• one hydraulic pressure station to gives accurate and controlled
hydraulic pressure conditions:
PV 623-IS: 0 to 1000 bar (15000 psi)
1.1 Other module
options
The pressure stations are part of a set of hand-held modules that can
be quickly put together to include a wide range of calibrator functions.
DPI 620G-IS Pressure calibrator: Use a pressure station on its’ own
or attaching the DPI 620G-IS calibrator and a PM 620-IS module to
make a fully integrated pressure calibrator instrument.
Advanced modular calibrator, DPI 620G-IS: Optional item. This is a
battery-powered instrument for electrical measure and source
operations and HART® communications. It also supplies the power and
user interface functions for all the add-on modules. Use the
touch-screen to display up to six different parameters. Refer to user
manual - 116M5464.
Pressure modules, PM 620-IS: Optional item. These modules attach
to a pressure station (PV 62X-IS) to give the DPI 620G-IS calibrator the
necessary pressure measurement functionality. They are fully
interchangeable “plug and play” modules with no initial set-up or user
calibration.
2 Standard
equipment
These items are part of the standard equipment with a PV 62X-IS
pressure station:
• Removable pressure adaptors (G1/4 and 1/8 NPT)
• PV 623-IS models only: Refill bottle for hydraulic fluid
• Safety and quick reference guide
• CD with the user manual
PV 622-IS
PV 621-IS
PV 623-IS
Pressure calibrator
DPI 620G-IS
PM 620-IS

[EN] English - K0463 Revision A Safety 7
3 Safety Before using the instrument, read and understand all the related data.
This includes: the applicable local safety procedures, the user manual
(K0462), and the instructions for the accessories/options/equipment.
General warnings WARNING
• It is dangerous to ignore the specified limits for the instrument
or to use the instrument when it is not in its normal condition.
Use the applicable protection and obey all safety precautions.
• Do not use the instrument in locations with explosive gas,
vapour or dust. There is a risk of an explosion.
Pressure warnings • It is dangerous to attach an external source of pressure to a
PV 62X-IS series pressure station. Use only the internal
mechanisms to set and control the pressure in the pressure
station.
• Some liquid and gas mixtures are dangerous. This includes
mixtures that occur because of contamination. Make sure that
the equipment is safe to use with the necessary media.
• To prevent a dangerous release of pressure, isolate and bleed
the system before disconnecting a pressure connection.
• To prevent a dangerous release of pressure, make sure that all
the related pipes, hoses and equipment have the correct
pressure rating, are safe to use and are correctly attached.
• For the PV 623-IS, ensure that the system is bled of excess air
before operation. (If the item under test has a large volume,
pre-fill with the pressure fluid to ensure that trapped air is kept
to a minimum).
Electrical warnings • When using the DPI 620G-IS calibrator with a pressure station,
refer to K0461 DPI 620G-IS Safety Instructions and User guide.
Cautions To prevent damage to the PM 620-IS module, only use it within
the specified pressure limit on the label.
To prevent damage to the pressure station, do not let dirt get
into the pressure mechanism. Clean the equipment before
attaching it.
Before starting an operation or procedure in this publication, the user
must have the necessary skills (if necessary, with qualifications from an
approved training establishment). Follow good engineering practice at
all times.

8 Safety K0463 Revision A - [EN] English
Marks and symbols on the instrument
Complies with European
Union directives
Warning - refer to the
manual
Read the manual PRV Pressure relief valve
Do not dispose of this product as household waste. Refer to
“Maintenance” (Section 6).
More marks and symbols are specified in the user manual (K0462 -
Druck PV 62X-IS pneumatic/hydraulic pressure stations)

[EN] English - K0463 Revision A Parts 9
4 Parts Refer to the figures on the front cover (A2, B1).
4.1 Key to figure A2 (PV 62X-IS pressure stations)
A2 1. Optional accessory: Pressure connection for a pressure relief valve
(PRV); see table A1.2 (front cover). A blanking plug is standard.
2. Test port: Pressure connection (G1/8 or 1/8NPT) to attach the device
under test; see figure A3 (front cover).
3. Pressure and electrical connections for a PM 620-IS module.
PV 621-IS/PV 622-IS models: Seal the pressure connection with a
blanking plug (Part: IO620-BLANK) or a PM 620-IS module.
PV 623-IS models only: The pressure connection seals itself.
4.Pneumatic pressure release valve (PV 621-IS/PV 622-IS models) or
hydraulic pressure release valve (PV 623-IS models) to release
pressure in the system.
On PV 623-IS models, it also gives access to the hydraulic fluid
reservoir; see figure A4 (front cover).
5. PV 622-IS models only: Pneumatic refill valve. Close it to seal off the
device pressure and refill the pressure mechanism (refer to “Quick
Reference”, S2).
6. Moulded compartment for the DPI 620G-IS calibrator with electrical
connections and a mechanism to hold it in position.
7. Push-button mechanism to release the DPI 620G-IS calibrator.
8. PV 621-IS models only: Pneumatic volume adjuster.
9.PV 622-IS/PV 623-IS models only: Volume adjuster wheel with fold-in
handle.
10. PV 623-IS models only: Hydraulic refill valve. Close it to seal off the
device pressure and refill the pressure mechanism with fluid (refer to
“Quick Reference”, S3).
11. PV 621-IS/PV 622-IS models only: Pressure/vacuum selector to set
the pump operation: pressure (+), vacuum (-).
12. PV 621-IS/PV 622-IS models only: Pump mechanism.

10 Installation K0463 Revision A - [EN] English
4.2 Key to figure B1 (PM 620-IS module) - Optional item
5 Installation Before starting:
• Read and understand the “Safety” section.
• Do not use damaged equipment.
Note: Use only original parts supplied by the manufacturer.
5.1 External pressure
connections
See figure A3 (front cover). Use an applicable method to seal the
external pressure connections, and then tighten to the applicable
torque. Maximum torque:
1/8 NPT: 35 Nm (26 lbf.ft)
G1/8: 25 Nm (18.4 lbf.ft)
5.2 Calibrator
assembly
Optional item (DPI 620G-IS/PM 620-IS). See front cover.
Note: To use the DPI 620G-IS calibrator, read the user manuals:
116M5464 (Druck DPI 620G-IS Advanced modular calibrator) and
K0462 (Druck PV 62X-IS pneumatic/hydraulic pressure stations).
6 Maintenance Clean the case with a moist, lint-free cloth and a weak detergent. Do
not use solvents or abrasive materials.
Return the instrument to the manufacturer or an approved service
agent for all repairs.
Do not dispose of this product as household waste. Use an approved
organisation that collects and/or recycles waste electrical and
electronic equipment. For more information, contact one of these:
• our customer service department:
(Contact us at Druck.com)
• your local government office.
B1 13. Pressure module (PM 620-IS) with a pressure connection,
reference port (a) and a label. The label includes:
Pressure limit. Example: 20 bar g (g: gauge; a: absolute);
serial number (S/N); manufacturer: name, address, website
B2 Step Procedure
1. Lower the calibrator into the moulded compartment.
2. Press on the bottom end of the calibrator until it latches in position.
3. Attach a pressure module with the correct range and type.
4. Tighten it until it is hand-tight only.

[EN] English - K0463 Revision A Specification 11
7 Specification
Operating temperature Refer to relevant certificate
Note: PV 623-IS models only. If the temperature is less than 4°C
(39°F), the instrument must be fully drained and dry.
Storage
temperature
-20 to 70 °C (-4 to 158 °F)
Note: PV 623-IS models only. If the temperature is less than 4°C
(39°F), the instrument must be fully drained and dry.
Humidity 0 to 90% relative humidity (RH) non-condensing
Shock/Vibration Def Stan 66-31, 8.4 cat III
EMC Electromagnetic compatibility: BS EN 61326-1:2013
Electrical safety Electrical - BS EN 61010:2010
Pressure safety Pressure Equipment Directive - Class: Sound Engineering Practice
(SEP)
Approved CE Marked
Hydraulic fluid (PV 623-IS
models only)
Reservoir capacity: 100 cm3 (6.1 in3)
Fluid type: Demineralised water or a mineral oil (ISO viscosity grade 
22)
Power supply None. If attaching a DPI 620G-IS calibrator to make a pressure
calibrator, all the power comes from the DPI 620G-IS calibrator. Refer
to user manual 116M5464 - Druck DPI 620G-IS Advanced modular
calibrator.

12 Specification K0463 Revision A - [EN] English

[DE] Deutsch - K0463 Revision A Kurzanleitung 13
Druck PV 62X-IS
Pneumatische/hydraulische Druckstationen
Sicherheitshinweise und Kurzanleitung
A1.1
PV 621-IS: Pneumatische Druckstation (Abbildung A2.1)
-950 mbar bis 20 bar (-13,5 bis 300 psi)
PV 622-IS: Pneumatische Druckstation (Abbildung A2.2)
-950 mbar bis 100 bar (-13,5 bis 1.500 psi)
PV 623-IS: Hydraulische Druckstation (Abbildung A2.3)
0 bis 1.000 bar (0 bis 15.000 psi)
A1.2 PV 62X-ISÜberdruckventile (PRV)
(Empfohlene Optionen)
Ersatzteile: IO620-PRV-P1 bis P8 (Pneumatisch)
PV 621-IS-Modelle 1 bis 30 bar
(14,5 bis 435 psi)
PV 622-IS-Modelle 1 bis 100 bar
(14,5 bis 1.500 psi)
Ersatzteile: IO620-PRV-H1 bis H5 (Hydraulisch)
PV 623-IS-Modelle 50 bis 1.000 bar
(725 bis 15.000 psi)
Anmerkung: = Siehe Abbildung, Tabelle oder Abschnitt.

14 Kurzanleitung K0463 Revision A - [DE] Deutsch
Modelle mit ATEX-Zulasssung
Einführung
In diesen Anweisungen werden die Anforderungen für den Einsatz der eigensicheren PV 62X-IS-Druckstation in
einem Gefahrenbereich ausführlich dargestellt. Lesen Sie das Dokument vollständig durch, bevor Sie mit der
Installation beginnen.
Anwendung
PV 62X-IS-Druckstationen mit den Zertifikatnummern Baseefa10ATEX0011X und IECEx BAS 10.0003X sind für
den Einsatz in Verbindung mit den Geräten DPI 620G-IS und PM 620-IS gemäß der „Zulassung Eigensicherheit“
zugelassen.
Kompatibilität
Die Druckstationen der PV 62X-IS-Serie sind nicht für die Verwendung in Verbindung mit den Geräten DPI 620
oder PM 620 zugelassen.
Zulassung Eigensicherheit
Kennzeichnungsdetails
Spezielle Bedingungen für den sicheren Einsatz
• Die Mindest-Umgebungstemperatur beträgt -10° C.
• Wenn die Druckstation der PV 62X-IS-Serie mit dem hochentwickelten modularen Kalibrator DPI 620-IS
verwendet wird, muss die Position für den Druckaufnehmer entweder mit einem Druckaufnehmer oder
einem Blind-Druckaufnehmer belegt werden, bevor die Station an den hochentwickelten modularen
Kalibrator DPI 620-IS angeschlossen wird. Der Druck- aufnehmer oder Blind-Druckaufnehmer müssen
montiert bleiben, bis die Baugruppe vom hochentwickelten modularen Kalibrator DPI 620-IS entfernt wird.
IECEx-Zulassungen
Das IECEx-Zertifikat (IECEx BAS 10.0003X) finden Sie auf der IECEx-Website unter: www.iecex.com
Deklarationsanforderungen – EU-Richtlinie 2014/34/EU
Dieses Gerät ist so ausgelegt und hergestellt, dass bei einer Installation wie in dieser Anleitung beschrieben die
wesentlichen Gesundheits- und Sicherheitsanforderungen erfüllt werden, die nicht durch die
EU-Baumusterprüfbescheinigung Baseefa10ATEX0011X abgedeckt sind.
Installation
WARNUNG
• Arbeiten Sie an der Druckstation nicht mit Werkzeugen, die Zündfunken verursachen können. Dies
kann zu Explosionen führen.
• Statten Sie Geräte, die während des Einsatzes beschädigt werden können, mit einem zusätzlichen
Schutz aus.
• Die Installation muss von einem qualifizierten Anlagentechniker in Übereinstimmung mit der
aktuellen Ausgabe der Norm EN 60079-14 durchgeführt werden.
Baseefa10ATEX0011X.………………................................. ATEX-Zertifikatnummer

II 2 G………………….…..……….........…..…....... Gerätegruppe und -kategorie
Ex ia IIC T4 Gb (-10° C ≤ Ta ≤ +40° C)...…...........….......... Kennzeichnungen für Ex-Bereiche
IECEx BAS 10.0003X…………………………..................... IECEx-Zertifikatnummer
####…………………………..........…………....... CE-Kennzeichnung
PV 62X-IS………………………......………..........……........ Spezifischer Gerätetyp
(Druck in bar oder psi)…..............………………………....... Max. Nennarbeitsdruck
Druck LTD. Groby, LE6 0FH, UK……............…………....... Name und Anschrift des Herstellers
S/N *******……………………………………..…................... Seriennummer
DoM MMM JJJJ………………………………....................... Datum der Herstellung, Monat und Jahr