Druck PV 62X-IS User manual

Druck.com
PV 62X-IS
Pneumatic/Hydraulic Pressure Stations
Safety and Quick Reference Guide
English 1 – 12
Deutsch 13 – 24
Español 25 – 36
Français 37 – 48
Italiano 49 – 62
Português 63 – 76
Русский 77 – 90
中文 91 – 102

Copyright 2009 Baker Hughes Company.
English–PV 62X-IS Quick Start Guide | i
A1.1
PV 621-IS: Pneumatic pressure station (Figure A2.1)
-950 mbar to 20 bar (-13.5 to 300 psi)
PV 622-IS: Pneumatic pressure station (Figure A2.2)
-950 mbar to 100 bar (-13.5 to 1500 psi)
PV 623-IS: Hydraulic pressure station (Figure A2.3)
0 to 1000 bar (0 to 15000 psi)
A1.2 PV 62X-IS pressure relief valves (PRV)
(Recommended options)
Parts: IO620-PRV-P1 to P8 (Pneumatic)
PV 621-IS models 1 to 30 bar
(14.5 to 435 psi)
PV 622-IS models 1 to 100 bar
(14.5 to 1500 psi)
Parts: IO620-PRV-H1 to H5 (Hydraulic)
PV 623-IS models 50 to 1000 bar
(725 to 15000 psi)
Note: = See figure, table, or section.

Copyright 2009 Baker Hughes Company.
ii | PV 62X-IS Quick Start Guide–English
A2.1 PV 621-IS A2.2 PV 622-IS A2.3 PV 623-IS
A3 PV 62X-IS
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2
3
4
6
7
8
11
12
1
2
3
4
5
7
6
9
11
12
1
2
3
4
6
7
9
10
1
2
2223

Copyright 2009 Baker Hughes Company.
English–PV 62X-IS Quick Start Guide | iii
A4 PV 623-IS
B1 PM 620-IS
Filling the hydraulic reservoir
Priming Pump
S3.3

Copyright 2009 Baker Hughes Company.
iv | PV 62X-IS Quick Start Guide–English

[EN] English - K0463 Revision A Quick Reference 1
ATEX Approved Models
Introduction
These instructions detail the requirements for using the PV 62X-IS intrinsically safe pressure station in
a hazardous area. Read the whole publication before starting.
Application
PV 62X-IS pressure stations marked with certificate numbers Baseefa10ATEX0011X and
IECEx BAS 10.0003X are permitted for use in conjunction with DPI 620G-IS and PM 620-IS under the
“Intrinsic Safety Approval”.
Compatibility
The DPI 620G-IS series of pressure stations are not permitted for use in conjunction with DPI 620G or
PM 620.
Intrinsic Safety Approval
Marking details
Special Condition of Safe Use
• The lower ambient temperature is limited to -10°C.
• When the PV 62X-IS Series Pressure Station is used with the DPI 620-IS Advanced Modular
Calibrator the position for the pressure transducer must be occupied with either a pressure
transducer or a dummy pressure transducer before connecting to the DPI 620-IS Advanced
Modular Calibrator and remains in position until the assembly is removed from the DPI 620-IS
Advanced Modular Calibrator.
IECEx Approvals
For the IECEx certificate (IECEx BAS 10.0003X), visit the IECEx website at: www.iecex.com
Declaration Requirements – EU Directive 2014/34/EU
This equipment is designed and manufactured to meet the essential health and safety requirements
not covered by EU Type Examination Certificate Baseefa10ATEX0011X when installed as detailed in
this guide.
Installation
WARNING
• Do not use tools on the Pressure Station that might cause incendive sparks - this can cause
an explosion.
Baseefa10ATEX0011X.………………........................ ATEX Certificate number

II 2 G…………………...........…..…………… Equipment group & category
Ex ia IIC T4 Gb (-10°C ≤ Ta ≤ +40°C) .……............... Hazardous location markings
IECEx BAS 10.0003X…………………………............. IECEx Certificate number
####…………………………………….......... CE Mark
PV 62X-IS…............…………………….………..……. Specific apparatus type
(Pressure in bar or psi)…...........……………………… Maximum working pressure rating
Druck LTD. Groby, LE6 0FH, UK…………….........…. Manufacturer’s name and address
S/N *******……………………………………............… Serial number
DoM MMM YYYY……………………………...........…. Date of manufacture, Month and Year

2 Quick Reference K0463 Revision A - [EN] English
• Provide additional protection for equipment that may be damaged in service.
• Installation should be carried out by qualified plant installation technicians in compliance
with the latest issue of EN 60079-14.
• ATEX models are not approved for use in oxygen-enriched environments.
• The pressure medium must be compatible with the materials listed in the wetted parts list
and those of the enclosure and controls defined page 4.
• If the enclosure of the pressure station is damaged, it must be returned for repair.
Pressure data (PV 62X-IS models)
PV 621-IS:
(Pneumatic)
PV 622-IS:
(Pneumatic)
PV 623-IS:
(Hydraulic)
Range -950 mbar to 20 bar
(-13.5 to 300 psi)
-950 mbar to 100 bar
(-13.5 to 1500 psi)
0 to 1000 bar
(0 to 15000 psi)
Minimum resolution
with a typical test
volume
0.001 bar
(0.0145 psi)
0.005 bar
(0.0725 psi)
0.1 bar
(1.45 psi)
Pressure system volume
V1: Volume adjuster 9.6 cm3 (0.6 in3)
16.8 cm3 (1.0 in3) 1.7 cm3 (0.1 in3)
V2: Pump 14.3 cm3 (0.9 in3)14.3 cm3 (0.9 in3)Not applicable
V3: Other 3.0 cm3 (0.2 in3)3.0 cm3 (0.2 in3)2.0 cm3 (0.1 in3)
Total: V1 + V3 12.6 cm3 (0.8 in3)19.8 cm3 (1.2 in3)3.7 cm3 (0.2 in3)
Material of wetted parts Aluminium, brass,
stainless steel, nitrile
and polyurethane
seals, PTFE, acetal,
nylon
Aluminium, brass,
stainless steel, nitrile
and polyurethane
seals, PTFE, acetal,
nylon
Brass, stainless steel,
phosphor bronze, nitrile
and polyurethane
seals, PTFE,
polyethylene
Leak rates:
1) at maximum pressure 0.01 bar/min
(0.145 psi/min)
0.02 bar/min
(0.29 psi/min)
1 bar/min
(14.5 psi/min)
2) at maximum vacuum 0.005 bar/min
(0.073 psi/min)
0.01 bar/min
(0.145 psi/min)
Not applicable
Material of enclosure and
controls
Polycarbonate,
Polyamide,
Polypropylene,
Acrylic, Cotton
Aluminium,
Polycarbonate,
Polyamide,
Polypropylene,
Acrylic, Cotton
Polycarbonate,
Polyamide,
Polypropylene,
Acrylic, Cotton

[EN] English - K0463 Revision A Quick Reference 3
Quick Reference
WARNING: Before using this instrument, read and understand the ATEX requirements
and conditions and the “Safety” section. It is dangerous to ignore the specified
warnings.
S1 PV 621-IS models: Start operations
S1.1 Release the pressure/Attach the device under test
S1.2 Vacuum OR pressure operation
A2.1 (Front cover)
1Step Procedure
1. Release the pressure.
2. Use the applicable adaptor to
attach the device; figure A3.
4
2
2
3
+-
14 5
Step Procedure (Vacuum)
1. Set to vacuum operation (-).
2. Turn the volume adjuster to
mid-range or fully-clockwise.
3. Seal the system.
4. Set the vacuum with the pump.
5. Adjust the vacuum
(+ decrease; - increase).
11
8
4
12
8
2
Step Procedure (Pressure)
1. Set to pressure operation (+).
2. Turn the volume adjuster to
mid-range.
3. Seal the system.
4. Set the pressure with the pump.
5. Adjust the pressure
(+ increase; - decrease).
11
8
4
12
8

4 Quick Reference K0463 Revision A - [EN] English
S2 PV 622-IS models: Start operations
S2.1 Release the pressure/Attach the device under test
S2.2 Vacuum or pressure operation
A2.2 (Front cover)
1Step Procedure
1. Release the pressure: Open the refill
valve (1 turn) then fully open the
pressure release valve.
2. Use the applicable adaptor to attach
the device; figure A3.
4
5
2
2
a
b
7
6
Step Procedure (Vacuum)
1. Set to vacuum operation (-).
2. Open the refill valve (1 turn).
3. Wind the volume adjuster to
mid-range or fully-clockwise.
4. Seal the system.
5. Set the vacuum with the pump.
6. Adjust the vacuum
(+ decrease; - increase).
Step Procedure (Pressure)
1. Set to pressure operation (+).
2. Wind the volume adjuster to
mid-range.
3. Seal the system.
4. Use the pump to set a pressure up to
20 bar (300 psi).
5. Open the refill valve (1 turn) to have full
control to increase (+) or decrease (-)
the pressure with the volume adjuster.
6. If increasing pressure and get to the
limit of travel, close the refill valve and
wind the volume adjuster fully
counter-clockwise. There is no change
in pressure.
7. Refill the pressure mechanism with the
pump (15 cycles) and wind the
volume adjuster clockwise until the
pressure starts to increase.
8. Continue to do steps 5 to 7 until the
necessary pressure is achieved.
11
5
9
4
12
9
11
9
4
12
9
5
9
5
9
12
5
+-
6
1
4
3
5
2
12 3
4
+-
+