Dukane iQ Series User manual

MPC-E
Mul-Point Controller
with Ethernet and
Net I/O
QUICK START GUIDE
iQ Series
 www.dukane.com  [email protected]

Copyright © 2021
Dukane
2900 Dukane Drive
St. Charles, IL 60174 USA
Noce of Rights:
All rights reserved. No part of this manual including the interior design, cover design and icons may be


Noce of Liability:




described herein.



Dukane Part Number: 403-617-00
Dukane ultrasonic equipment is manufactured under one or more U.S. Patents.



Section 1 - Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2 - Health and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 3 - Standard Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chassis Grounding Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 4 - LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 5 - Pairing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing iQ CommanderTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 6 - Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Regulatory Agency Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Contacting Dukane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dukane ISO Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Contents


SECTION 1
Introducon

iQ Series, MPC-E User’s Manual 2
General User Information
Read This Manual First





Secon 6 - Specicaons.
Notes, Cauons and Warnings





         
          
         


NOTE


CAUTION


result in damage to the equipment
or other property.
WARNING



Condion
or Pracce
Electrical
Hazard
Hearing
Protecon



iQ Series, MPC-E User’s Manual 3
Unpacking

documents.
Inspect all items and report any missing items or damage immediately.
Placement
      
Maintain easy access to your equipment.





or by securing the unit to a benchtop.
Web Links for Addional Informaon:











iQ Series, MPC-E User’s Manual 4

to as many as 8 ultrasonic probes.
The MPC-E module is typically supplied as a stand-alone bench-top unit, or as a component


top or a shelf.

Cut Outs

your equipment panel.


Figure 1-1 MPC-E Module Cutout Guide
MPC-E Module Panel Mount Installation



iQ Series, MPC-E User’s Manual 5
SECTION 2
Health and Safety

iQ Series, MPC-E User’s Manual 6
General Considerations
Please observe these health and safety recommendaons

Proper Installaon
installed.
No Unauthorized Modicaons         

         

Keep the Cover On - Do not remove any equipment cover unless directed to


Grounded Electrical Power 

See Electrical Safety
Comply with Regulaons

machine guarding and noise exposure.
Use Eye Protecon
Acousc Stack Hazard     


System Electrical Cabling

Do Not Wear Loose Clothing or Jewelry - They can become caught in moving
parts.
Stay Alert

Do Not Operate the Equipment
          
         
          
operate the equipment.
NOTE


manual refers to a complete group


an ultrasonic assembly system. A
typical iQ Series system consists of

controls, cables, transducer,

WARNING



WARNING



CAUTION

remove equipment covers by the
Dukane Service Dept. personnel.

unit electrically from the incoming




iQ Series, MPC-E User’s Manual 7
Plastics Health Notice

           



Electrical Safety

to the nearest grounded metal pipe or equivalent earth ground by means of a
ground clamp.



to the nearest grounded metal pipe or equivalent earth ground by means of a
ground clamp.
System Electrical Cabling

Do Not Wear Loose Clothing or Jewelry - They can become caught in moving
parts.
Stay Alert

Do Not Operate the Equipment 
          
         
          
operate the equipment.
WARNING
Keep head, hands, limbs and body at

   


CAUTION


cables from system equipment, make


are removed from their receptacles.




CAUTION





iQ Series, MPC-E User’s Manual 8
SECTION 3
Standard
Connecons


iQ Series, MPC-E User’s Manual 9
Standard Connections
CAUTION



electrician.

noise and eliminate ground
currents, ground the chassis




Chassis Grounding Stud
Fixed Probe Mount
or 2nd Chassis
Grounding Stud
#14 Gauge
Stranded or

3rd Chassis
Grounding Stud



Earth Ground
Power Grounding
For safety, the MPC-E chassis must be properly grounded. This system
  

MPC-E system is installed.
     

are applicable.
Chassis Grounding Stud (PE)
          


PE stud to the nearest grounded metal pipe or equivalent earth ground.

industrial environments.
NOTE
The chassis grounding stud is used

to the MPC-E module. This helps
suppress electrical interference or

that is common in an industrial
environment.

iQ Series, MPC-E User’s Manual 10
Basic Connecons
Complete these basic connecons for the standard conguraon as shown below:
• +24VDC
• 
• 
• Grounding
• Ultrasonic Probe Outputs
Details about the various system connectors and their pin assignments are covered in
the next secon.
            
               




ground.
5. Connect ultrasound coax cables from the MPC-E probe outputs to the ultrasonic
probes.
Figure 3-1
Connecting Cables



iQ Series, MPC-E User’s Manual 11
Port Descriptions
+24VDC Input Connector





USB Input Connector




NOTE
The external +24VDC power supply that is connected
to the MPC-E power source (+24VDC) shall be listed or
labeled with 3rd party North America marking
(UL, CSA, TUV, etc.)
Net I/O Input Connector
          


Do not connect both P1 and P2 into the same switch. This would be the
same as connecng the two ports of one switch into two ports of another
switch which causes conicts.



iQ Series, MPC-E User’s Manual 12
CAUTION
Ultrasound Connectors
The ultrasound input and output
connectors are a high voltage

connector. This connector provides
superior shielding of electrical noise,
compared to other types of con-
nectors. The ultrasound connectors

ultrasound cables that are secured


mechanism.
Do not use the MPC-E if there is


connectors or the ultrasonic cable
connectors.
Distance Input Connector


Each input connects to an individual distance encoder. A maximum of 8
inputs for ultrasonics probes is supported.
The number of supported analog inputs is equal to the number of distance

            




Analog Input 1.




Ultrasound Input J1
This is the MPC-E Module ultrasonic input. This is connected to the




iQ Series, MPC-E User’s Manual 13
SECTION 4
LED Descripons

iQ Series, MPC-E User’s Manual 14
LED Colors MPC-E Alarms Description
  
out of range.
  
Orange  
MPC-E only has 6 outputs.
 Unpaired 
  
not connected.
  
lost.
  MPC-E has sent pairing request and is

 Pairing in Process Generator has responded to MPC-E
request and pairing is in process.
 Invalid Generator Pairing
  

LED Colors Generator Alarms Displayed
by MPC-E Description
  
  Frequency Limit Exceeded
  Generator output current exceeded safe

  

  Transducer voltage exceeded the
maximum expected value.
  

“STATUS” LED Color Patterns
Table 4-1



iQ Series, MPC-E User’s Manual 15
LED Colors Probe LED Status Patterns
Green MPC-E is ready to operate. No ultrasonics output and no fault detected.
 Valid ultrasonics is detected.
Orange 

A MPC-E Ultrasonics Error

The MPC-E detects ultrasonics, but the generator does not indicate it is not idle.
 
 
“PROBE” LED Color Patterns
Figure 4-1
Table 4-2

iQ Series, MPC-E User’s Manual 16
SECTION 5
Pairing


iQ Series, MPC-E User’s Manual 17
Installing iQ CommanderTM


1. 
the PC.
2. 
3. 

4. 
TM
TM

5. 

6. 
install the second set of drivers.
7. 
