Dukane iQ Series AL User manual

ISO 9001:2008
Products are manufactured in ISO
registered facilities.
Intelligent Assembly Solutions
www.dukane.com/us
Dukane Part No. 403–583–00
iQ Series
ULTRASONIC POWER SUPPLY
AL
User’s Manual
Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL [phone] • FAX [phone]
AUTOMATED HAND PROBE PRESS

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iQSeries,Ultrasonic Power Supply AL User’s Manual
Dukane Manual Part No. 403-583-00
Printed in the United States of America.
Part Number: 403–583–00
This ultrasonic equipment is manufactured under one or more of
the following U.S. Patents:
3,780,926 3,825,481 4,131,505 4,277,710 5,798,599 5,880,580 6,984,921 7,225,965
7,475,801 and 7,819,158 B2
Copyright © 2010
Notice of Rights:
All rights reserved. No part of this manual including the interior design, cover
design and icons may be reproduced, transmitted or utilized in any form or
by any means, electronic, mechanical, photocopying, recording, or by any
information storage and retrieval system, without written permission from the
manufacturer.
Notice of Liability:
The information contained is this manual is distributed on an “As is” basis, with-
out warranty. While every precaution has been taken in the preparation of this
manual, the manufacturer shall not have any liability to any person or entity with
respect to any liability, loss, or damage caused or alleged to be caused directly
or indirectly by the instructions contained in this manual, or by the hardware
products described herein.
Specications are subject to change without notice.
This user’s manual documents product features, hardware, and controls software
available at the time this user's manual was published.

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Dukane Manual Part No. 403-583-00
Revision History
Revision Revision
Number Summary Date
- 00 Original release. 11/02/2010

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iQSeries,Ultrasonic Power Supply AL User’s Manual
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
Contents
Section 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . 1
Section 2- Health and Safety . . . . . . . . . . . . . . . . . . . 5
Section 3- Installation . . . . . . . . . . . . . . . . . . . . . . . 11
Before Installation . . . . . . . . . . . . . . . . . . . . . . 13
Unpacking............................15
Placement............................15
RFIGrounding ........................15
Connecting Cables . . . . . . . . . . . . . . . . . . . . . 16
System I/O Connector Pinout . . . . . . . . . . . . . . . . 18
Section4-Controls.........................21
Front Panel Overview . . . . . . . . . . . . . . . . . . . 23
Start-up Sequence . . . . . . . . . . . . . . . . . . . . . 25
LCD Display Overview . . . . . . . . . . . . . . . . . . 26
Section 5 - Process Control Settings . . . . . . . . . . . 27
Selecting the Weld Mode . . . . . . . . . . . . . . . . 29
Navigating the Modes . . . . . . . . . . . . . . . . . . . 30
Hold.................................32
Amplitude Adjustment . . . . . . . . . . . . . . . . . . . 32
System Information, Advanced Settings . . . . . 33
SetupMaintenance.....................35
Section 6 - Probes and Probe Stacks. . . . . . . . . . . 37
Section 7 - Troubleshooting . . . . . . . . . . . . . . . . . . 49
Section 8 - Specications ....................55
Section 9 - Contacting Dukane . . . . . . . . . . . . . . . . 61
Appendices ...............................65
Appendix A - E-Stop Circuitry Examples . . . 67
Appendix B - List of Figures . . . . . . . . . . . . 68
Appendix C - List of Tables . . . . . . . . . . . . . 69