Dupont inge dizzer L 55 User manual

dizzer® L 55
UF Modules for Vertical Systems
Assembly Instructions

Legal Notice
dizzer L 55 vertical modules –Assembly Instructions Page 2 of 45
© inge GmbH 45-D02229-en, Rev. 2
Legal Notice
Product
dizzer®L 55 vertical modules, parts and components for installation, assembly and disassembly
Manufacturer
inge GmbH
Flurstraße 27
86926 Greifenberg
Germany
Duplication and archiving in any form whatsoever –including of excerpts –is only permitted with the written
consent of the manufacturer.
All brand and company names in these assembly instructions are registered trademarks of the corresponding
companies.
Change Policy
The manufacturer reserves the right to change this assembly manual or any part thereof at any time in the
interest of continuous product improvement.
The company/party responsible for the assembly of the system described in this manual should obtain the
current inge®assembly instructions:
◼Download at: https://www.dupont.com/brands/inge.html
◼By e-mail to [e-mail]
◼By telephone under [phone]
Change History
Version
Version date
Author
History
V 0
11/2019
MH/GS
Initial creation
V 1.0
01/2020
GS
Layout adjustment
V 1.1
07/2020
GS
Layout adjustment
V 2
03/2021
GS
Layout adjustment

Index
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© inge GmbH 45-D02229-en, Rev. 2
Table of Contents
1About these Instructions............................................................................................................................5
1.1 Objective of these Instructions ...........................................................................................................5
1.2 Target Groups.....................................................................................................................................6
1.2.1 Qualified Persons ..................................................................................................................6
1.2.2 Skilled Persons with a Supervisory Capacity ........................................................................6
1.2.3 Involvement of Other Persons ...............................................................................................6
1.2.4 Involvement of Multiple Persons............................................................................................6
1.3 Symbols in this Manual.......................................................................................................................7
1.3.1 Instructions.............................................................................................................................7
1.3.2 Symbols.................................................................................................................................7
1.4 Storage and Transfer to Another Party...............................................................................................7
2Safety ...........................................................................................................................................................8
2.1 Follow the Instructions!.......................................................................................................................8
2.2 Intended Use ......................................................................................................................................8
2.2.1 Residual Risks.......................................................................................................................9
2.2.2 Conversions and Modifications..............................................................................................9
2.2.3 Repairs...................................................................................................................................9
2.3 Standards and Laws.........................................................................................................................10
2.4 Obligations of the System Integrator ................................................................................................10
2.5 Obligations of the Operator ..............................................................................................................10
2.6 General Information on Safety and Warning Instructions.................................................................11
2.6.1 Categories and Structure.....................................................................................................11
2.6.2 Warning Symbols.................................................................................................................12
2.6.3 Signs Giving Instructions .....................................................................................................13
2.6.4 Safety Instructions ...............................................................................................................14
2.6.5 Position of Warnings............................................................................................................16
3Device Description....................................................................................................................................17
3.1 Components .....................................................................................................................................17
3.1.1 Overview Graphic ................................................................................................................17
3.1.2 Parts List for dizzer®L 55 vertical module...........................................................................17
3.2 Functional Description......................................................................................................................18
3.3 Technical Data..................................................................................................................................18
3.3.1 dizzer®L 55 vertical module Data sheet..............................................................................18
3.3.2 Connecting Kit......................................................................................................................18
4Loading, Transport and Storage .............................................................................................................19
4.1 General Instructions..........................................................................................................................19
4.2 Warnings...........................................................................................................................................20
4.3 Loading.............................................................................................................................................22

Index
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© inge GmbH 45-D02229-en, Rev. 2
4.4 Transport ..........................................................................................................................................23
4.4.1 Transport Conditions ...........................................................................................................23
4.4.2 Checking the Freight............................................................................................................23
4.5 Storage .............................................................................................................................................23
4.5.1 Suitability of the Location.....................................................................................................23
4.5.2 Stackability...........................................................................................................................23
4.5.3 Checking the Available Space.............................................................................................23
5Installation / Assembly.............................................................................................................................24
5.1 Warnings...........................................................................................................................................24
5.2 General Specifications......................................................................................................................26
5.2.1 Calculation of Personnel Requirements ..............................................................................26
5.2.2 Tools and Consumables......................................................................................................27
5.2.3 Preparation of gaskets and O-rings.....................................................................................27
5.3 Preparing for Assembly ....................................................................................................................28
5.3.1 Checking the Available Space.............................................................................................28
5.3.2 Protecting the Work Area.....................................................................................................29
5.4 Checking the Delivery.......................................................................................................................30
5.4.1 Moving the Packages to the Work Area ..............................................................................30
5.4.2 Checking for Damage..........................................................................................................30
5.4.3 Checking the Delivery for Completeness ............................................................................31
5.4.4 Unpacking the Parts ............................................................................................................31
5.5 Installation of dizzer®L 55 vertical modules in Conventional Racks................................................32
5.5.1 Mounting dizzer®L 55 vertical modules with a Crane.........................................................37
6Service and Maintenance.........................................................................................................................38
6.1 Warnings...........................................................................................................................................38
6.2 Checks during Operation..................................................................................................................40
6.2.1 Eliminating Leaks.................................................................................................................40
6.2.2 Exchanging Parts.................................................................................................................40
6.3 Returning Modules............................................................................................................................40
7Disassembly and Disposal ......................................................................................................................41
7.1 Warnings...........................................................................................................................................41
7.2 Disassembly .....................................................................................................................................42
7.3 Disposal............................................................................................................................................42
8Customer Service .....................................................................................................................................43
8.1 Service Hotline..................................................................................................................................43
8.2 Ordering Spare Parts........................................................................................................................43
9Technical Documentation ........................................................................................................................44
9.1 Other Applicable Documents............................................................................................................44

About these Instructions
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© inge GmbH 45-D02229-en, Rev. 2
1 About these Instructions
NOTE
READ THE INSTRUCTIONS!
Read these instructions completely before assembling and
disassembling the equipment. The information contained herein
will help you perform the work properly.
It is important to follow the safety instructions to prevent injury and
property damage.
Keep these instructions in a readily accessible place close to the
dizzer®L 55 vertical modules. If you transfer dizzer®L 55 vertical
modules to third parties, be sure to include all of these instructions.
1.1 Objective of these Instructions
◼The instructions enable you to install and disassemble dizzer®L 55 vertical modules perfectly,
safely and quickly.
◼The instructions also contain important information about maintenance of the dizzer®L 55 vertical
modules.
◼The order in which these instructions are presented is designed for optimal learning, enabling
you to work your way into the subject matter step by step.
Warranty Policy
NOTE
ADHERENCE TO ALL INSTRUCTIONS!
Full and proper compliance with the Assembly Instructions is a
prerequisite for making a claim under the warranty.
Only the English-language version of the assembly instructions for
dizzer®L 55 vertical modules are legally valid. In the event of
making a warranty claim, the customer agrees to automatically
provide inge GmbH with a complete set of documentation.
Please contact inge GmbH if you wish to deviate from any of the
guidelines or specifications provided in this document and request
written approval in advance. Otherwise you risk invalidating any
warranty claims that you may make in the future.
The aim of this manual is to help our customers to enjoy the full benefits of our products. If you should notice
any mistake or have other suggestions for improvements, please send an email to
[e-mail]

About these Instructions
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© inge GmbH 45-D02229-en, Rev. 2
1.2 Target Groups
1.2.1 Qualified Persons
These instructions are intended for skilled persons with the following qualifications:
◼Technical education
The skilled person must have technical education as a mechanic or mechatronics technician, for
example.
◼Several years of experience with the installation of industrial systems
The skilled person must also have several years of experience with the installation of industrial
systems.
◼Good language skills
The skilled person must know the language of these instructions well enough to be able to apply
the contents of these instructions and to impart these to other persons under his/her supervision.
1.2.2 Skilled Persons with a Supervisory Capacity
Skilled persons that meet all requirements in section 1.2.1 are considered to be "skilled persons with a
supervisory capacity".
1.2.3 Involvement of Other Persons
Other persons may only participate in the assembly or disassembly if continuously supervised and instructed
by the skilled persons with a supervisory capacity.
1.2.4 Involvement of Multiple Persons
Some tasks need to be performed by two or more persons for worker protection and safety reasons.
In these cases, the number of persons required is specified in the first step of the procedure.

About these Instructions
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© inge GmbH 45-D02229-en, Rev. 2
1.3 Symbols in this Manual
1.3.1 Instructions
Activities are described as numbered steps that are presented in a table.
The headings of the activity descriptions are primarily intended for personnel with extensive experience in the
application of these instructions. They make it possible for the personnel to assemble or disassemble the
equipment primarily by reading these headings and observing the graphics.
Notwithstanding this, the detailed description is always binding.
Always read the entire description of a step before beginning with the work it describes.
1.3.2 Symbols
The following symbols are used in this manual:
SYMBOL
DESCRIPTION (EXAMPLES)
IMPORTANT NOTE!
Failure to follow the instructions in this note may lead to problems
with the product.
INFORMATION!
Following this information will make it easier to assemble the
dizzer®L 55 vertical modules.
CROSS REFERENCE!
Detailed information on this topic can be found in other
documentation.
1.4 Storage and Transfer to Another Party
Keep these instructions in a readily accessible place close to the dizzer®L 55 vertical modules. If you transfer
the dizzer®L 55 vertical modules to third parties, be sure to include all of these instructions.

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2 Safety
2.1 Follow the Instructions!
The dizzer®L 55 vertical modules can only be installed or disassembled safely if you first read the instructions,
understand these and follow them when assembling and disassembling the equipment.
The manufacturer has designed and built the product according to the latest engineering knowledge, thereby
ensuring the best possible safety and preventing injury, property damage and/or environmental damage.
A certain residual risk remains, which can only be avoided by following the correct procedures. The correct
procedures and all points that need to be followed are described in these instructions.
2.2 Intended Use
These instructions describe the requirements and procedures for:
◼Installation/assembly of the dizzer®L 55 vertical modules
◼Disassembly of the dizzer®L 55 vertical modules
The completely installed dizzer®L 55 vertical modules are intended only for the commercial ultrafiltration of
water.
The intended installation and disassembly includes adherence to all specifications in these instructions.
Any other method of installation or disassembly is considered to be unintended use. inge GmbH cannot be held
liable for damage that results from unintended use.

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2.2.1 Residual Risks
Despite the inherently safe design the following residual risks remain:
◼Danger of crushing from falling raised loads
◼Danger of crushing by industrial trucks and other equipment at the construction site
◼Danger of injury from faulty and incomplete assembly
◼Danger of falling when using ladders, scaffolding and other climbing aids
◼Danger of crushing and shearing from work in the danger zone
◼Cutting and impact injuries from sharp corners and edges
◼Danger of tripping and impact from pallets, packages and assembled parts at the construction
site
◼Danger of injury due to physical strain
◼Danger of injury due to constricted space
◼Danger of injury due to inadequate room height
◼Danger of injury and system damage due to exceeding the maximum permissible floor load
◼Danger of injury to bystanders, machines and devices in the work area
◼Danger of injury during operation due to the installation and use of damaged parts
NOTE
In these instructions, these residual risks are indicated by
appropriate safety and warning instructions.
2.2.2 Conversions and Modifications
Conversion or modification is only permissible with the written approval from the manufacturer.
2.2.3 Repairs
Repairs may only be performed by qualified personnel following consultation with the manufacturer.

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2.3 Standards and Laws
◼The dizzer®L 55 vertical modules of inge GmbH are subject to the EC pressure equipment
directive 2014/68/EU, Article 4, Sector 3.
◼The locally applicable normative and/or statutory requirements for the installation and
disassembly of the dizzer®L 55 vertical modules must be complied with.
◼For tools, equipment, machines and facilities that are not included in the delivery, the conditions
and instructions of the respective manufacturer apply.
2.4 Obligations of the System Integrator
◼Ensure that every skilled person with a supervisory capacity (= target group) has a printed copy
of these instructions available for the entire duration of the installation and disassembly.
◼The current instructions can be downloaded here
https://www.dupont.com/brands/inge.html
◼On request, we can send you the desired number of printed instructions free of charge.
◼You can reach inge GmbH under inf[email protected] or by telephone [phone].
◼Make the necessary personal protective equipment available to all people involved for the
duration of the work.
◼In case of deficiencies or loss, immediately replace the personal protective equipment.
2.5 Obligations of the Operator
◼Ensure that all persons working on the dizzer®L 55 vertical modules use the personal protective
equipment (safety shoes and helmet) made available to them for the duration of the work.
◼Ensure that you are immediately informed in case of deficiencies or loss of personal protective
equipment. Provide a replacement immediately and do not allow work to be performed without
complete personal protective equipment.
◼Ensure that all persons working on the dizzer®L 55 vertical modules have read the assembly
instructions and follow the safety instructions and procedures described herein.
WARNING
CONSIDERABLE DANGER OF INJURY!
If you begin work without having read the information on the
respective procedural step (including any potential warning
instructions), this may lead to accidents.
▪Ensure that the operating personnel has the necessary
qualification and is sufficiently trained.
▪Read the description of a procedural step completely and do not
begin implementing the step before having done so.

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2.6 General Information on Safety and Warning Instructions
2.6.1 Categories and Structure
Depending on the severity of the impending or potential danger, the following types of safety and warning
instructions are differentiated:
DANGER
DANGER TO LIFE!
Personal injury due to an imminently hazardous situation. If this
situation is not avoided, it will lead to serious injury or death.
▪Actions to avert danger
WARNING
CONSIDERABLE DANGER OF INJURY!
Personal injury due to a potentially hazardous situation. If this
situation is not avoided, it may lead to serious injury or death.
▪Actions to avert danger
CAUTION
DANGER OF INJURY!
Personal injury due to a potentially hazardous situation. If this
situation is not avoided, it may lead to minor or moderate injury.
▪Actions to avert danger
NOTE
CAUTION, PROPERTY DAMAGE!
Property damage due to an improper procedure.
▪Actions to avert danger

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2.6.2 Warning Symbols
The following warning symbols are used in this manual:
WARNING
SYMBOL
DESCRIPTION
GENERAL DANGER SIGN
If the necessary safety instructions are not followed, this may lead
to death, serious injury and serious property damage.
SUSPENDED LOADS
If the necessary safety instructions are not followed, this may lead
to death, serious injury and property damage due to falling loads.
HEAVY WEIGHTS
If the necessary safety instructions are not followed, this may lead
to serious back injury due to lifting of heavy loads.
DANGER OF CRUSHING (BODY)
If the necessary safety instructions are not followed, this may lead
to death or serious injury due to pinching/crushing of the body.
DANGER OF CRUSHING (BODY)
If the necessary safety instructions are not followed, this may lead
to death or serious injury due to pinching/crushing of the body.
DANGER OF CRUSHING AND SHEARING (HAND)
If the necessary safety instructions are not followed, this may lead
to serious injury and property damage due to crushing and
shearing of the hands and other parts of the body.
DANGER OF FALLING
If the necessary safety instructions are not followed, this may lead
to death or serious injury from falling.
DANGER OF SLIPPING
If the necessary safety instructions are not followed, this may lead
to serious injury from slipping.
DANGER OF TRIPPING
If the necessary safety instructions are not followed, this may lead
to serious injury from tripping.
DANGER OF CUTTING
If the necessary safety instructions are not followed, this may lead
to serious injury from cutting on sharp edges.

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2.6.3 Signs Giving Instructions
The following signs giving instructions are used in this manual for the required personal protective equipment
(PPE):
SIGNS GIVING
INSTRUCTIONS
DESCRIPTION
WORKING WITH A HELMET
Failure to wear a helmet may result in head injuries.
▪Wear a helmet!
WORKING WITH SAFETY SHOES
Failure to wear safety shoes may result in foot injuries.
▪Wear safety shoes!
WORKING WITH SAFETY GLOVES
Failure to wear safety gloves may result in hand injuries.
▪Wear safety gloves!
WORKING WITH EYE PROTECTION
Failure to wear safety goggles may result in eye injuries.
▪Wear safety goggles!
WORKING WITH A SAFETY HARNESS
Failure to wear a safety harness may result in injuries due to a
fall.
▪When working at great heights, wear a safety harness

Safety
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© inge GmbH 45-D02229-en, Rev. 2
2.6.4 Safety Instructions
The following safety instructions are used in this manual:
DANGER
DANGER TO LIFE!
Danger of crushing from falling raised loads.
▪Never stand under raised loads!
▪Keep a sufficient distance when transporting and
lifting loads!
▪Wear a safety helmet!
▪Wear safety shoes!
DANGER
DANGER TO LIFE!
Danger of crushing by industrial trucks and other
equipment at the construction site.
▪Keep a sufficient distance when transporting and
lifting loads!
▪Wear a safety helmet!
▪Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of injury from faulty and incomplete
assembly.
▪Do not take the modules of the dizzer®L 55 in
operation before they have been fully
assembled!
▪Wear a safety helmet!
▪Wear safety shoes!
▪Wear safety goggles!

Safety
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© inge GmbH 45-D02229-en, Rev. 2
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of falling when using ladders, scaffolding
and other climbing aids.
▪Only use flawless and approved ladders,
scaffoldings and other climbing aids!
▪Use a secured safety cage or safety harness
when you are being raised by a fork lift truck!
▪Wear a safety helmet!
▪Use a safety harness if necessary!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of crushing and shearing from work in the
danger zone.
▪Note the specified number of persons required!
▪Wear safety gloves!
▪Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Cutting and impact injuries from sharp corners and
edges.
▪Wear safety gloves!
▪Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of tripping and impact from pallets,
packages and assembled parts at the construction
site.
▪Wear a safety helmet!
▪Wear safety shoes!

Safety
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© inge GmbH 45-D02229-en, Rev. 2
CAUTION
DANGER OF INJURY!
Danger of injury due to physical strain.
▪Determine the weight of the module in use!
▪Always note the locally applicable maximum permissible load for
personnel!
▪Note the specified number of persons required!
CAUTION
DANGER OF INJURY!
Danger of injury due to constricted space.
▪Provide for sufficient space!
CAUTION
DANGER OF INJURY!
Danger of injury to bystanders, machines and devices in the work
area.
▪Protect the work area against unauthorized access and against
machines and devices that are not involved!
CAUTION
DANGER OF INJURY!
Danger of injury during operation due to the installation and use of
damaged parts.
▪Only use undamaged parts or parts approved by inge GmbH!
2.6.5 Position of Warnings
◼General warnings on activities are found at the beginning of each main section.
◼Special warnings on the individual steps are located with the corresponding step.

Device Description
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© inge GmbH 45-D02229-en, Rev. 2
3 Device Description
3.1 Components
3.1.1 Overview Graphic
Components of the dizzer®L 55 vertical module
3.1.2 Parts List for dizzer®L 55 vertical module
Part
Quantity
Single part
A
1
Feed port (bottom)
B
2
Central connector
C
3
Composite coupling set (2.5”)
D
1
Filtrate / Backwash port
E
1
Feed port (top)
F1
1
End cap (top) with open filtrate port
F2
1
End cap (bottom), closed
G
2
Composite coupling set (8”)
H
1
dizzer®L 55 module

Device Description
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© inge GmbH 45-D02229-en, Rev. 2
3.2 Functional Description
Part
Description
Feed port
(bottom)
Connector for bottom feed inlet and BW waste outlet
Central connector
Internal connection for filtrate and BW (only top connection is functional)
Composite
coupling set (2.5“)
Coupling to connect the module to collecting pipes for filtrate outlet and backwash inlet.
Filtrate/BW port
Connector for filtrate and BW inlet
Feed port (top)
Connector for top feed inlet and BW waste outlet
dizzer®L 55
module
A module consists of a large quantity of Multibore®membranes installed in a cylindrical
shell
End cap
Connection cap for the module
Composite
coupling set (8”)
Coupling to connect the module to collecting pipes for feed inlet and backwash outlet
3.3 Technical Data
The dizzer®L 55 vertical modules and corresponding Connecting Kit are designed to enable one-to-one
replacements of existing vertical UF systems with Multibore®membranes.
For details, see the datasheet ‚Multibore®Membrane’
3.3.1 dizzer®L 55 vertical module Data sheet
◼dizzer®L 0.9 MB 55
Please see the datasheet ‚dizzer®L 0.9 MB 55’
3.3.2 Connecting Kit
◼Connecting Kit for dizzer®L 55 vertical
Please see the datasheet ‚Connecting Kit for dizzer L 55
module vertical installed

Loading, Transport and Storage
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© inge GmbH 45-D02229-en, Rev. 2
4 Loading, Transport and Storage
4.1 General Instructions
Warranty Claim for Transport Damage and Improper Storage
◼Modules and components that are irreparably destroyed due to improper loading, transport or
storage shall not be covered by inge GmbH's warranty provisions. Therefore, it is important to
always follow the loading, transport and storage instructions provided in these Assembly
Instructions.
◼Modules that are still contained within their original, sealed packaging may be stored for 12
months from the date they are shipped from the factory. Storing the modules for longer than 12
months shall render the warranty void unless otherwise agreed by inge GmbH in writing.
NOTE
CAUTION, PROPERTY DAMAGE!
Property damage caused by mechanical impact.
▪Ensure that the modules are not jarred.
NOTE
CAUTION, PROPERTY DAMAGE!
Property damage caused by impermissible exposure to weather
conditions.
▪Adhere to the storage and transport temperatures in a range
from -20°C to 40°C.
▪Ensure that the equipment is transported and stored in an
enclosed area to keep the components from getting wet and to
protect them against excessive heat.
▪Store all parts and modules under dry, moderately ventilated
conditions.
A detailed description of the inge®packaging can be found in the packaging description and in the corresponding
packaging datasheet ‘DS Packaging dL55Vertical’ for dizzer®L 55 vertical modules. Condition of shipment and
box type are subject to modification by inge GmbH without notice.

Loading, Transport and Storage
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© inge GmbH 45-D02229-en, Rev. 2
4.2 Warnings
DANGER
DANGER TO LIFE!
Danger of crushing from falling raised loads.
▪Never stand under raised loads!
▪Keep a sufficient distance when transporting and
lifting loads!
▪Wear a safety helmet!
▪Wear safety shoes!
DANGER
DANGER TO LIFE!
Danger of crushing by industrial trucks and other
equipment at the construction site.
▪Keep a sufficient distance when transporting and
lifting loads!
▪Wear a safety helmet!
▪Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of falling when using ladders, scaffolding
and other climbing aids.
▪Only use flawless and approved ladders,
scaffoldings and other climbing aids!
▪Use a secured safety cage or safety harness
when you are being raised by a fork lift truck!
▪Wear a safety helmet!
▪Use a safety harness if necessary!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of crushing and shearing from work in the
danger zone.
▪Note the specified number of persons required!
▪Wear safety gloves!
▪Wear safety shoes!