DuraTech Industries Haybuster 572 Parts list manual

PO BOx 1940, JamestOwn, nD 58402-1940
MAY 2013 0500145
TM
572
ROUND
BALER
Operating Instructions
and Parts Reference

A Tradition of Innovation Since 1966

572
ROUND
BALER
Operating Instructions
and Parts Reference
TM
DuraTech Industries International Inc. (DuraTech Industries) has made every effort to as-
sure that this manual completely and accurately describes the operation and maintenance of
the 572 Round Baler as of the date of publication. DuraTech Industries reserves the right to
make updates to the machine from time to time. Even in the event of such updates, you should
still nd this manual to be appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries
are all considered to be part of the information package. Every operator is required to read
and understand these manuals, and they should be located within easy access for periodic re-
view.
& are registered trademarks of Duratech Industries
International, Inc. Haybuster, 572 Round Baler are trademarks of Duratech Industries Inter-
national, Inc.

A Tradition of Innovation Since 1966

i
572 ROUND BALER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand the following sections before operating the
572 Round Baler.
•Foreword and Section 1, important safety information.
•Section 2.1, “Pre-Operation Inspection”.
•Section 3, “Machine operation,” which explains normal operation of the ma-
chine.
Appropriate use of unit
The 572 Round Baler is designed to produce round bales.
Operator protection
As with all machinery, care needs to be taken in order to insure the safety of the op-
erator and those in the surrounding area.
WARNING: The OPERATOR IS RESPONSIBLE for the safety of the oper-
ator and those in the surrounding area. Operators and those observing the oper-
ation of the 572 Round Baler are required to wear head, eye, and ear protection,
No loose clothing is allowed.

ii 572 ROUND BALER OPERATING INSTRUCTIONS
A Tradition of Innovation Since 1966

iii
TABLE OF CONTENTS
572 ROUND BALER OPERATING INSTRUCTIONS
Part 1: Operating Instructions ........................................1
Introduction ................................................................................. 2
Purpose ....................................................................................... 2
Section 1: Safety......................................................................... 4
1.1 Safety-alert symbols ........................................................................................ 4
1.2 Operator - personal equipment...................................................................... 6
1.3 Machine safety labels ...................................................................................... 7
1.4 Shielding......................................................................................................... 10
1.5 Safety review Section .................................................................................... 11
1.6 Towing/road transport .................................................................................. 12
1.7 Fire prevention .............................................................................................. 13
Section 2: Pre-Operating .......................................................... 14
2.1 Pre-Operating Inspection ............................................................................. 14
Section 3: Baler Operation ........................................................ 16
3.1 Normal shutdown procedure........................................................................ 16
3.2 Tractor Setup ................................................................................................. 16
3.2.1 Drawbar Adjustment ....................................................................... 16
3.2.2 Hitching to Tractor .......................................................................... 17
3.2.3 Closed or Open Center Tractor hydraulics...................................... 17
3.2.4 Adjusting Hydraulic Outlets............................................................ 18
3.2.5 Installing Monitor............................................................................ 18
3.2.6 Taillights.......................................................................................... 18
3.3 Baler Setup..................................................................................................... 18
3.3.1 Twine............................................................................................... 18
3.3.2 Twine Box ....................................................................................... 18
3.3.3 Twine Routing ................................................................................. 19
3.3.4 Wheel Nut Torque (lug bolts).......................................................... 21
3.3.5 Tires and rims.................................................................................. 21
3.4 Crop Preparation and Windrow Preparation ............................................ 21
3.5 To avoid plugging the baler .......................................................................... 21
3.6 Unplugging the baler..................................................................................... 21
3.7 Road Transport.............................................................................................. 22
3.7.1 Preparing baler for transport ........................................................... 22
3.8 Unhitching from the tractor ......................................................................... 22
3.9 Storing the 572 Round Baler ........................................................................ 23
3.10 Removing the 572 Round Baler from storage........................................... 23

iv 572 ROUND BALER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Section 4: Baler Adjustment..................................................... 24
4.1 Bale Density Gauge ....................................................................................... 24
4.2 Adjusting Bale Density.................................................................................. 24
4.3 Adjusting twine tension................................................................................. 25
4.4 Adjusting gauge wheels................................................................................. 25
4.5 Gate Locking Procedure............................................................................... 26
4.6 Adjusting Compression Rack....................................................................... 26
4.7 Adjusting Main Drive Chain Tension.......................................................... 27
4.8 Adjusting pickup drive chain ....................................................................... 27
4.9 Adjusting belt tracking ................................................................................. 28
4.10 Adjusting pickup oat................................................................................. 28
4.11 Material Trap Cleanout and Inspection .................................................... 29
4.13 Belt and Lacing Pin Inspection .................................................................. 29
4.12 Secondary Drive Chain Adjustment.......................................................... 29
4.14 Belt Installation and Routing ..................................................................... 30
4.15 Twine Pincher Adjustment ......................................................................... 31
Section 5: Monitor..................................................................... 32
5.1 Monitor Operation ........................................................................................ 32
5.1.1 Bale Monitor Screen ....................................................................... 32
5.1.2 General Layout of controller ........................................................... 32
5.2 Calibration of the 572 Baler – General ....................................................... 33
5.3 Other Diagnosis .............................................................................................. 35
5.4 Menu Screen ................................................................................................. 36
5.4.1 Misc. Setup Screen........................................................................... 36
5.4.2 Twine setup values .......................................................................... 36
5.4.3 Net wrap setup values ..................................................................... 36
5.4.4 Misc Setup Screen........................................................................... 37
 5.4.5%FullDenition............................................................................. 37
 5.4.6AutoStartDelaydenition.............................................................. 37
5.4.7 Start Wrap/Wrap Reset Functions ................................................... 37
5.4.8 Twine Dispensing Indicators........................................................... 38
5.4.9 Twine Arms Position Indicator........................................................ 38
5.4.10 Auto Dump Feature ....................................................................... 38
5.4.11 Faults Screen ................................................................................. 38
5.4.12 Bale History .................................................................................. 38
5.4.13 Baling sequence ............................................................................ 39
5.4.14 Tying Sequence ............................................................................. 39
Section 6: Lubrication............................................................... 40
6.1 Lubrication .................................................................................................... 40
6.2 Chain Oiler .................................................................................................... 47

v
TABLE OF CONTENTS
572 ROUND BALER OPERATING INSTRUCTIONS
6.3 Gearbox Lubrication..................................................................................... 49
6.4 Hydraulic Cylinders and Valves................................................................... 49
Section 7: Maintenance ............................................................ 50
7.1 General Appearance...................................................................................... 50
7.2 Welding Procedure ........................................................................................ 50
Section 8: Options..................................................................... 51
8.1 Net wrap ......................................................................................................... 51
8.1.1 Loading the net wrap....................................................................... 51
8.1.2 Feeding the net ................................................................................ 53
8.1.3 Cutting the net ................................................................................. 54
8.2 Bale Kicker option......................................................................................... 55
Section 9: Troubleshooting....................................................... 56
Appendix A: WARRANTY........................................................... 59
Appendix B: 572 Haybuster Round Baler Specications......... 60
Part 2: Parts Reference .................................................63
MAIN FRAME ASSEMBLY................................................................................. 64
MAIN FRAME ASSEMBLY DETAILS................................................................ 66
HITCH ................................................................................................................... 68
TENSION ARM ASSEMBLY ............................................................................... 70
ROCK TRAP.......................................................................................................... 72
MAIN DRIVE ........................................................................................................ 74
SECONDARY DRIVE........................................................................................... 78
PICK UP LIFT ASSEMBLY.................................................................................. 80
COMPRESSION RACK ASSEMBLY .................................................................. 82
DUAL TWINE TIE ................................................................................................ 84
BELT GUIDE......................................................................................................... 86
BELT GUIDE - TAILGATE................................................................................... 88
TAILGATE ASSEMBLY ....................................................................................... 90
TAILGATE ASSEMBLY DETAILS ...................................................................... 92
TAILGATE LATCH ASSEMBLY ......................................................................... 94
SHIELD ASSEMBLY ............................................................................................ 96
PICK UP ASSEMBLY ........................................................................................... 98
PICK UP ASSEMBLY DETAILS........................................................................ 100
PICK UP WHEEL AND HUB ASSEMBLY........................................................ 102
DRUM ROLLER ................................................................................................. 104
LONG IDLER ROLLER ASSEMBLY................................................................ 106

vi 572 ROUND BALER OPERATING INSTRUCTIONS
LOWER DRIVE ROLLER ASSEMBLY ............................................................ 108
SHORT IDLER ROLLER ASSEMBLY .............................................................. 110
STARTER ROLLER ASSEMBLY....................................................................... 112
UPPER DRIVE ROLLER ASSEMBLY.............................................................. 114
HYDRAULIC CYLINDER SEALS AND OTHER ITEMS ............................... 116
BALE KICKER (OPTIONAL)............................................................................ 118
NET WRAP (OPTIONAL) .................................................................................. 120
HYDRAULIC VALVE - 4000497 ....................................................................... 123
hydraulic schematic.............................................................................................. 124
HYDRAULICS .................................................................................................... 125
TRACTOR CONNECTIONS .............................................................................. 126
4000497 VALVE .................................................................................................. 127
4000269 VALVE .................................................................................................. 128
4100226 NET WRAP CYLINDER...................................................................... 129
4100283 TWINE CYLINDER............................................................................. 130
4100193 TENSION CYLINDERS ...................................................................... 131
4100241 GATE CYLINDERS ............................................................................. 132
4100252 PICKUP LIFT CYLINDER .................................................................. 133
4100322 KICKER CYLINDER........................................................................... 134
3800381 PRESSURE GAUGE ............................................................................ 135
7501134 OILING SYSTEM ................................................................................ 136
HYDRAULIC PARTS LIST ................................................................................ 137
trailer light harness ............................................................................................... 138
DECALS .............................................................................................................. 140
DECALS LOCATIONS ....................................................................................... 142
572 Round Baler Documentation Comment Form................... 147
FOLDOUTS
TRACTOR WIRING HARNESS ......................................................................FO-1
MACHINE WIRING HARNESS ......................................................................FO-2