DURAVANT QC Conveyors HYDROCLEAN Series Installation and operating instructions

HC200 Conveyors
Installation & Maintenance Instructions
QC Conveyors
4057 Clough Woods Dr.
Batavia, OH 45103 USA
[phone]
qcconveyors.com
Contents
Warnings 2
Tools 3
Installation 4
Maintenance 8
Recomended Spare Parts 14
Troubleshooting 17
Exploded Views 16
Warranty Information 28
Service Record 29

2HC200 Conveyors | Installation & Maintenance Instructions
Warnings
When used improperly,
conveyor rollers can pinch
or maim
Lock out power before ser-
vicing conveyor
Do not use with guards
removed
Read this manual before
operating
Any modications will nullify
BISSC Certication
DANGER WARNING WARNING WARNING

HC200 Conveyors | Installation & Maintenance Instructions 3
Tools
uRequired Tools
Metric Wrenches (two
10mm’s, 6mm, 13mm)
Flat Head Screwdriver 10" Adjustable Wrench Bubble level
Metric allen wrench set (3mm &
2.5mm)
Torque wrench with at head
socket (Range 2- 8 Nm)
uOptional Tools
QC Conveyors bearing re-
moval tool (part# 1A0077A)
Ream ø .251 - ø .253 Screw Gun

4HC200 Conveyors | Installation & Maintenance Instructions
Installation
uCheck Your Shipment
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for
component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any dam-
age that may have occurred during shipment. Check the contents of your shipment against the supplied packing slip and inform QC
Conveyors of any discrepancies.
uGeneral Sequence of Installation
1 Mount conveyor to stands or compatible mounting
brackets.
2 Attach sides or guides, ensure underside idlers
are in place and adjust as
needed.
3 Install drive motor and mounting package.
(Where applicable)
4 Lag conveyor to oor/ Engage caster locks,
ensure all pins are in place and
inspect conveyor.
5 HC200 conveyors should be cleaned before use.
(Review recommended instruc-
tions in the cleaning section
of this manual on page 6)
uAssistance
If you need assistance, please contact QC Conveyors customer service department Monday through Friday, 8am-5pm EST at [phone].
In addition, your local distributor has been trained at the factory and can provide support in many ways. You can also visit out website - qccon-
veyors.com - for additional information and technical documents.

HC200 Conveyors | Installation & Maintenance Instructions 5
Stand / Mount Installation
uStainless Steel Stands with Leveling Feet
1 Loosen (do not remove) screws on stand mount-
ing clamps.
2 Place mounting clamps with three screws as
close to ends of conveyor
possible. (Within two feet of
conveyors end)
3 Tighten screws. 4 Place mounting clamps with two screws near
middle of conveyor frame.
5 Slide center mounted clamps into position
where angle braces can reach
them (aprx: 9.75in from out-
side clamp).
6 Flip up brackets to meet end clamps. 7 Insert pins through upper holes in ip brackets and
through clamps.
8 Insert pins through side hole in ip brackets and
through stand legs to lock
bracket in place.
9 Swing angle brackets up to meet inner clamps on
frame.
10 Insert pin through angle bracket and
into mounting clamp.
11 Tighten screws on mounting clamp. 12 Repeat steps at oppo- site end of conveyor.
Outside edge of stand mounts should be placed 12” from end of conveyor, unless application needs dictate otherwise.

6HC200 Conveyors | Installation & Maintenance Instructions
uAdjusting Leveling Feet
1 Use a large adjustable wrench to loosen hex
nut.
2 Rotate the welded nut until desired height is
achieved.
3 Retighten hex nut to secure it in position. 4 Check with bubble level along length of conveyor
to ensure conveyor is level.
5 Check with bubble level along width of conveyor
to ensure conveyor is level.
Injury is possible if stands are not lagged to oor, cross ties are not used, or angle braces are not present. Never place a conveyor in operation until all proper mounts are
installed and secured.
uMounts
1 Loosen screws in mount assembly. (Do not
remove).
2 Place mounts along frame, within two feet of
conveyor ends.
3 Retighten screws to secure it in position.
Outside edge of stand mounts should be placed 12” from end of conveyor, unless application needs dictate otherwise.

HC200 Conveyors | Installation & Maintenance Instructions 7
Side / Guide Installation
uInstalling Fixed Side Rails
1 Slide side rail onto spac- ers in frame. 2 Insert pins through holes at each end of side,
through brackets and into
frame.
Finalizing Installation
uChecking Belt for Neutral
1 Check neutral mark in between belt and bear-
ing housing, at tail end of
conveyor.
2 Belt should be run, and allowed to make sev-
eral revolutions to check for
proper tracking

8HC200 Conveyors | Installation & Maintenance Instructions
Maintenance
Care and Cleaning
uGeneral Recommended Cleaning Steps
1 Lock out power per your facility’s procedure and
remove belt, tail end and drive
end. (Refer to belt removal
section of this manual)
2 Clear conveyor of any large particles. (Wipe
with cloth or scrape with
plastic scraper)
3 Pre-rinse conveyor. 4 Scrub conveyor with your facility’s specied clean-
ing solution.
5 Rinse off conveyor. 6 Check to ensure convey- or is free of dirt. (Repeat
steps 3-5 if needed)
7 Apply sanitizer per your facility’s specications. 8 If sanitizer is not allowed to dry, rinse off conveyor.
>Re-install Tail End and Drive End using steps on the following page.
>Re-install belt using steps in the belt change section of this manual.
* Due to the diversity of materials and applications, the information given on this page represents only a general guideline. The cleaning process
should be individually optimized to follow your facility’s guidelines and standards. QC Conveyors recommends following chemical manufacturers
specications, limitations and recommendations in regards to dry time, materials the solution can be applied to and method of application.

HC200 Conveyors | Installation & Maintenance Instructions 9
uTail End Removal For Cleaning uTail End Replacement After Cleaning
2
x2
x
1 Remove pins holding tail assembly to frame. 2 Slide tail assembly out of frame. 1 Slide tail pulley assembly into frame. 2 Re-insert both pins hold- ing tail pulley to frame.
uDrive End Removal For Cleaning uDrive End Replacement After Cleaning
>Remove drive package
2
x
2
x
1 Remove pin from bearing housing opposite side of
drive shaft.
2 Slide drive pulley assem- bly up and out of frame.
(Drive Package does NOT
need to be removed)
1 Slide drive pulley assem- bly onto frame. 2 Insert pin through bear- ing housing opposite
drive mounting package.
>Re-install drive package after cleaning is complete.
>Re-install belt after cleaning is completed. (Follow steps in Belt Change section of this manual)
>Belt may need to be tracked or tensioned. (Follow steps in Belt Tracking and Belt Tensioning sections of this manual)

10 HC200 Conveyors | Installation & Maintenance Instructions
Belt Tracking
>For best results, make adjustments to only one side.
uBelt Tracking at Tail End
2
x
1 Pull both pins in tail as- sembly. 2 Flip tail assembly into disengaged position. 3 While holding a 10mm wrench on nut under
frame, loosen hex head screw
on tensioning window. (Do not
remove)
4 Lower tail assembly back into engaged position.
5 Rotate tensioning win- dow into open position. 6 Rotate tensioning screw to make tracking adjust-
ments. (Moving tail out will
move belt away from bearing
plate on that side)
7 Run conveyor and let it make several revolutions
to ensure belt is centered on
frame and pulley.
8 Rotate tensioning window back into closed
position.
2
x
9 Flip tail assembly into disengaged position. 10 While holding a 10mm wrench on nut
under frame, tighten hex head
screw on tensioning window.
11 Lower tail assembly back into engaged
position.
12 Re-insert both pins into tail assembly.