DURAVANT QC Conveyors HYDROCLEAN Series Installation and operating instructions

HC200 Conveyors
Installation & Maintenance Instructions
QC Conveyors
4057 Clough Woods Dr.
Batavia, OH 45103 USA
[phone]
qcconveyors.com
Contents
Warnings 2
Tools 3
Installation 4
Maintenance 8
Recomended Spare Parts 14
Troubleshooting 17
Exploded Views 16
Warranty Information 28
Service Record 29

2HC200 Conveyors | Installation & Maintenance Instructions
Warnings
When used improperly,
conveyor rollers can pinch
or maim
Lock out power before ser-
vicing conveyor
Do not use with guards
removed
Read this manual before
operating
Any modications will nullify
BISSC Certication
DANGER WARNING WARNING WARNING

HC200 Conveyors | Installation & Maintenance Instructions 3
Tools
uRequired Tools
Metric Wrenches (two
10mm’s, 6mm, 13mm)
Flat Head Screwdriver 10" Adjustable Wrench Bubble level
Metric allen wrench set (3mm &
2.5mm)
Torque wrench with at head
socket (Range 2- 8 Nm)
uOptional Tools
QC Conveyors bearing re-
moval tool (part# 1A0077A)
Ream ø .251 - ø .253 Screw Gun

4HC200 Conveyors | Installation & Maintenance Instructions
Installation
uCheck Your Shipment
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for
component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any dam-
age that may have occurred during shipment. Check the contents of your shipment against the supplied packing slip and inform QC
Conveyors of any discrepancies.
uGeneral Sequence of Installation
1 Mount conveyor to stands or compatible mounting
brackets.
2 Attach sides or guides, ensure underside idlers
are in place and adjust as
needed.
3 Install drive motor and mounting package.
(Where applicable)
4 Lag conveyor to oor/ Engage caster locks,
ensure all pins are in place and
inspect conveyor.
5 HC200 conveyors should be cleaned before use.
(Review recommended instruc-
tions in the cleaning section
of this manual on page 6)
uAssistance
If you need assistance, please contact QC Conveyors customer service department Monday through Friday, 8am-5pm EST at [phone].
In addition, your local distributor has been trained at the factory and can provide support in many ways. You can also visit out website - qccon-
veyors.com - for additional information and technical documents.

HC200 Conveyors | Installation & Maintenance Instructions 5
Stand / Mount Installation
uStainless Steel Stands with Leveling Feet
1 Loosen (do not remove) screws on stand mount-
ing clamps.
2 Place mounting clamps with three screws as
close to ends of conveyor
possible. (Within two feet of
conveyors end)
3 Tighten screws. 4 Place mounting clamps with two screws near
middle of conveyor frame.
5 Slide center mounted clamps into position
where angle braces can reach
them (aprx: 9.75in from out-
side clamp).
6 Flip up brackets to meet end clamps. 7 Insert pins through upper holes in ip brackets and
through clamps.
8 Insert pins through side hole in ip brackets and
through stand legs to lock
bracket in place.
9 Swing angle brackets up to meet inner clamps on
frame.
10 Insert pin through angle bracket and
into mounting clamp.
11 Tighten screws on mounting clamp. 12 Repeat steps at oppo- site end of conveyor.
Outside edge of stand mounts should be placed 12” from end of conveyor, unless application needs dictate otherwise.

6HC200 Conveyors | Installation & Maintenance Instructions
uAdjusting Leveling Feet
1 Use a large adjustable wrench to loosen hex
nut.
2 Rotate the welded nut until desired height is
achieved.
3 Retighten hex nut to secure it in position. 4 Check with bubble level along length of conveyor
to ensure conveyor is level.
5 Check with bubble level along width of conveyor
to ensure conveyor is level.
Injury is possible if stands are not lagged to oor, cross ties are not used, or angle braces are not present. Never place a conveyor in operation until all proper mounts are
installed and secured.
uMounts
1 Loosen screws in mount assembly. (Do not
remove).
2 Place mounts along frame, within two feet of
conveyor ends.
3 Retighten screws to secure it in position.
Outside edge of stand mounts should be placed 12” from end of conveyor, unless application needs dictate otherwise.

HC200 Conveyors | Installation & Maintenance Instructions 7
Side / Guide Installation
uInstalling Fixed Side Rails
1 Slide side rail onto spac- ers in frame. 2 Insert pins through holes at each end of side,
through brackets and into
frame.
Finalizing Installation
uChecking Belt for Neutral
1 Check neutral mark in between belt and bear-
ing housing, at tail end of
conveyor.
2 Belt should be run, and allowed to make sev-
eral revolutions to check for
proper tracking

8HC200 Conveyors | Installation & Maintenance Instructions
Maintenance
Care and Cleaning
uGeneral Recommended Cleaning Steps
1 Lock out power per your facility’s procedure and
remove belt, tail end and drive
end. (Refer to belt removal
section of this manual)
2 Clear conveyor of any large particles. (Wipe
with cloth or scrape with
plastic scraper)
3 Pre-rinse conveyor. 4 Scrub conveyor with your facility’s specied clean-
ing solution.
5 Rinse off conveyor. 6 Check to ensure convey- or is free of dirt. (Repeat
steps 3-5 if needed)
7 Apply sanitizer per your facility’s specications. 8 If sanitizer is not allowed to dry, rinse off conveyor.
>Re-install Tail End and Drive End using steps on the following page.
>Re-install belt using steps in the belt change section of this manual.
* Due to the diversity of materials and applications, the information given on this page represents only a general guideline. The cleaning process
should be individually optimized to follow your facility’s guidelines and standards. QC Conveyors recommends following chemical manufacturers
specications, limitations and recommendations in regards to dry time, materials the solution can be applied to and method of application.

HC200 Conveyors | Installation & Maintenance Instructions 9
uTail End Removal For Cleaning uTail End Replacement After Cleaning
2
x2
x
1 Remove pins holding tail assembly to frame. 2 Slide tail assembly out of frame. 1 Slide tail pulley assembly into frame. 2 Re-insert both pins hold- ing tail pulley to frame.
uDrive End Removal For Cleaning uDrive End Replacement After Cleaning
>Remove drive package
2
x
2
x
1 Remove pin from bearing housing opposite side of
drive shaft.
2 Slide drive pulley assem- bly up and out of frame.
(Drive Package does NOT
need to be removed)
1 Slide drive pulley assem- bly onto frame. 2 Insert pin through bear- ing housing opposite
drive mounting package.
>Re-install drive package after cleaning is complete.
>Re-install belt after cleaning is completed. (Follow steps in Belt Change section of this manual)
>Belt may need to be tracked or tensioned. (Follow steps in Belt Tracking and Belt Tensioning sections of this manual)

10 HC200 Conveyors | Installation & Maintenance Instructions
Belt Tracking
>For best results, make adjustments to only one side.
uBelt Tracking at Tail End
2
x
1 Pull both pins in tail as- sembly. 2 Flip tail assembly into disengaged position. 3 While holding a 10mm wrench on nut under
frame, loosen hex head screw
on tensioning window. (Do not
remove)
4 Lower tail assembly back into engaged position.
5 Rotate tensioning win- dow into open position. 6 Rotate tensioning screw to make tracking adjust-
ments. (Moving tail out will
move belt away from bearing
plate on that side)
7 Run conveyor and let it make several revolutions
to ensure belt is centered on
frame and pulley.
8 Rotate tensioning window back into closed
position.
2
x
9 Flip tail assembly into disengaged position. 10 While holding a 10mm wrench on nut
under frame, tighten hex head
screw on tensioning window.
11 Lower tail assembly back into engaged
position.
12 Re-insert both pins into tail assembly.

HC200 Conveyors | Installation & Maintenance Instructions 11
Belt Change
uRemoval of Existing Belt
2
x
1 Pull both pins from bear- ing housing in tail assem-
bly. (One in each side)
2 Flip tail assembly into disengaged position. 3 Remove pins in stand bracket at angle brace
on opposite side of drive.
4 Flip angle brace down.
5 Pull pins out from sides of ip-down stand brack-
ets on opposite side of drive.
6 Pull pins from stand brackets at legs. 7 ip stand bracket down. 8 Slide belt off of conveyor.

12 HC200 Conveyors | Installation & Maintenance Instructions
uInstallation of New Belt
1 Slide new belt onto conveyor. (Ensure belt
is clear of all idler pulleys,
screws and is within frame)
2 Flip stand brackets back up to engage brackets
on frame.
3 Insert pins through ip- up stand brackets and
into brackets on frame.
4 Insert pins into side of stand bracket on legs.
2
x
5 Rotate angle brace back into place to engage
bracket on frame.
6 Re-insert pins though angle braces and into
brackets on frame using up-
per hole.
7 Flip tail pulley back into the engaged position.
(Ensure v-guide on belt is
seated in v-guide in frame and
pulleys)
8 Re-insert pins through bearing housings in tail
end.

HC200 Conveyors | Installation & Maintenance Instructions 13
Belt Tensioning
uBelt Tension at Tail End
Check neutral position (page 7) before adding or removing tension.
2
x2
x
1 Remove pins from both bearing housings at tail
end.
2 Lift tail into disengaged position. 3 While holding a 10mm wrench on nut under
frame, loosen hex head screw
holding tensioning windows on
both sides. (Do not remove
screws)
4 Flip tail back down into the engaged position.
2
x2
x2
x
5 Rotate tensioning win- dows on both sides up
into open position.
6 Add or remove tension by adjusting tensioning
screws on both sides. (Ensure
both screws are adjusted the
same amount)
7 Run conveyor to ensure belt tracks properly. (If
tracking is needed, refer to
Belt Tracking section of this
manual)
8 Rotate both tension- ing windows down into
closed position.
2
x
2
x
9 Lift tail into disengaged position. 10 While holding a 10mm wrench on nut
under frame, tighten hex head
screws holding tensioning
windows on both sides.
11 Flip tail back down into the engaged
position.
12 Re-insert both pins into tail assembly.
If additional belt tension is needed after following these steps, it is recommended that a new belt be installed.

14 HC200 Conveyors | Installation & Maintenance Instructions
Bearing & Pulley Replacement
uDrive Pulley & Bearing Assembly Replacement
>It is recommended that the belt be removed. (Follow steps for correct belt in belt change section of this manual)
>Drive package will need to be removed.
2
x
2
x
1 Remove pin from bearing housing opposite side of
drive shaft.
2 Slide drive pulley assem- bly up and out of frame. 3 Loosen clamping screws on both bearing blocks. 4 Remove bearing block from pulley/bearing
assembly.
5 Remove old pulley/ bearing assembly from
opposite bearing block.
6 Install new pulley/bear- ing assembly into bear-
ing block.
7 Install bearing block onto new pulley/bearing
assembly.
8 Slide drive pulley assem- bly onto frame.
2
x
2
x
9 Re-install drive package. 10 Ensure v-guide in pulley is aligned with
v-guide in frame.
11 Tighten clamping screws in both bear-
ing blocks. (2.5 Nm - 22 in/
lbs.)
12 Insert pin through bearing housing oppo-
site drive mounting package.
>Re-install belt. (Follow steps in belt change section of this manual)
>If tensioning adjustment is needed, refer to belt tensioning section of this manual.
If tracking adjustment is needed, refer to belt tracking section of this manual.

HC200 Conveyors | Installation & Maintenance Instructions 15
uTail Pulley & Bearing Assembly Replacement
>It is recommended that the belt be removed. (Follow steps for correct belt in belt change section of this manual)
2
x2
x
1 Remove pins holding tail assembly to frame. 2 Slide tail assembly out of frame. 3 Loosen clamping screws in both bearing hous-
ings. (Do not remove)
4 Loosen both hex head screws in bearing hous-
ing.
5 Remove both hex head screws. 6 Remove bearing housing from tail pulley assembly. 7 Slide old pulley / bearing assembly out of opposite
bearing housing.
8 Install new pulley / bearing assembly into
bearing housing.
9 Install bearing housing to free side of tail pulley
bearing assembly.
10 Apply loctite to two hex head screws and
insert them through bearing
housing and into cross block.
11 Tighten hex head screws. 12 Slide tail pulley as- sembly into frame.

16 HC200 Conveyors | Installation & Maintenance Instructions
uTail Pulley & Bearing Assembly Replacement (continued)
2
x2
x
13 Ensure v-guide in frame is aligned with
v-guide in pulley.
14 Tighten clamping screws in both bear-
ing housings. (2.5 Nm - 22
in/lbs.)
15 Re-insert both pins holding tail pulley to
frame.
>Re-install belt. (Follow steps in belt change section of this manual)
>If tensioning adjustment is needed, refer to belt tensioning section of this manual.
If tracking adjustment is needed, refer to belt tracking section of this manual.
Recommended Spare Parts
uParts List
Part # Description
HEA-WW-LLL-XVX V-Guided Belt
310112-264421-LAYRD Nylon Lanyard
HEA-2016-00 Removable Pin
HEA-2009-00 Bearing Cover
PHSMS-M04X070X006 Bearing Cover Screw
HEA-2503-WW Drive Pulley/Bearing Assembly
HEA-2501-WW Tail Pulley/Bearing Assembly
HEA-2013-00 Tension Window Cover
HHCS-M06X100X010-SS Tension Window Cover Screw
HEA-2014-00 Tension Window Cover Acorn Nut
>Use the two digit width of the conveyor for “WW“.
Use the three digit length of the conveyor for “LLL“.
>To order parts, please visit QCconveyors.com/serial or call us at [phone].

HC200 Conveyors | Installation & Maintenance Instructions 17
Troubleshooting
If you are unable to remedy the problem with these corrective actions, please contact QC Conveyors Customer Service at [phone]. Failure
to correct the problem may lead to abnormal use of the conveyor, thereby voiding the warranty.
Symptom Possible Cause Corrective Action
Belt is slipping or stops under load Demand is more than the conveyor is rated for
Lubrication between drive pulley and belt
Verify conveyor capacity
Clean bottom of belt and drive pulley
Belt does not move without load Timing belt under drive guard is not connected or has
stretched / drive couplings are not connected
Tail pulley assembly not tensioned properly
Verify engagement of timing belt or coupling under drive guard
Refer to section on tensioning the belt
Belt will not track at tail end Irregular product loading or belt wear
Improper tension
Refer to Belt Tracking section of this manual
Refer to Belt Tensioning section of this manual
Belt is brittle, delaminating or is discolored Belt is being attacked by chemicals or excessive heat
Belt life has expired
Urethane belts can discolor when exposed to UV light
Contact factory to discuss belt application
Replace belt
No corrective action
Motor is hot Motor can run with a skin temperature of 221ºF
Motor is not protected with overload protection and is
drawing too much current
No corrective action
Install overload protection on motor
Speed reducer is getting hot Speed reducer can run with skin temperature of 225ºF No corrective action
Speed reducer is leaking oil Speed reducer’s life has expired
Installation was performed incorrectly and input seal
was damaged
Replace speed reducer
Replace speed reducer
Bearing noise Bearings are damaged or failing Refer to Bearing & Pulley Replacement section of this manual
Belt is traveling reverse of desired direction Motor or speed reducer not wired properly Check wiring and correct per wiring instructions
Conveyor belt has prematurely worn out Correct belt not selected for application Contact factory to discuss belt application

18 HC200 Conveyors | Installation & Maintenance Instructions
Exploded Views / BoM’s
uHC200 Conveyor
8
5
2
31
6
7
4
# Description Part #
1 ASSY IDLER HE1-2505-00
2 ASSY TAIL FLIP UP HEA-2500-WW
3 ASSY DRIVER LEFT HAND OUTPUT HEA-2502-WW
4 ASSY DRIVER RIGHT HAND OUTPUT HEA-2504-WW
5 ASSY SLIDER BED FRAME HEA-2511-WW-LLL.LL
6 ASSY SLIDER BED FRAME DRIVE END HEA-2521-WW-LLL.LL
7 ASSY SLIDER BED FRAME TAIL END HEA-2522-WW-LLL.LL
8BELT V-GUIDED HEA-WW-LLL-XVX

HC200 Conveyors | Installation & Maintenance Instructions 19
uHC200 Conveyor With Side Rail Hardware
8
5
2
31
6
7
4
# Description Part #
1 ASSY IDLER HE1-2505-00
2 ASSY TAIL FLIP UP HEA-2500-WW
3 ASSY DRIVER LEFT HAND OUTPUT HEA-2502-WW
4 ASSY DRIVER RIGHT HAND OUTPUT HEA-2504-WW
5 ASSY SLIDER BED FRAME WITH RAIL HARDWARE HEA-2530-WW-LLL.LL
6 ASSY SLIDER BED FRAME DRIVE END WITH RAIL HARDWARE HEA-2531-WW-LLL.LL
7 ASSY SLIDER BED FRAME TAIL END WITH RAIL HARDWARE HEA-2532-WW-LLL.LL
8BELT V-GUIDED HEA-WW-LLL-XVX

20 HC200 Conveyors | Installation & Maintenance Instructions
uSlider Bed Frame With and Without Side Rail Holes
4
7
3
5
6
2
4
1
8
9
# Description Part #
1 FLANGED MOUNTING SPACER HE1-2038-00
2 MOUNT DRIVE END HEA-2001-00
3COVER TENSION WINDOW HEA-2013-00
4 ACORN NUT STAINLESS STEEL M6 HEA-2014-00
5 FRAME SLIDER BED DRIVE EXTENSION W/SIDE RAIL HOLES HEA-2080-WW-LLL.LL
6 SCREW HEX HEAD CAP M6 X 1 X 8 SS HHCS-M06X100X008-SS
7 SCREW HEX HEAD CAP M6 X 1 X 10 SS HHCS-M06X100X010-SS
8 SCREW HEX HEAD CAP M6 X 1 X 12 SS HHCS-M06X100X012-SS
9 SLIDER BED FRAME HEA-2040-WW-LLL.LL