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DuraVent DCL User manual

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1
Material Selection
FLUE (INNER WALL) CASING (OUTER WALL)
304 304
316 441
GALVALUME
DCL Single Wall
DAS1 1-inch Air Insulated
DIS1 1-inch Insulated (AES WOOL)
DIS2 2-inch Insulated (AES WOOL)
DIS4 4-inch Insulated (AES WOOL)
DIS3Z 3-inch Insulated (AES WOOL)
UL 1978 - Grease Duct
Professional Series
Kitchen Ventilation
DV-PRO REV. 1 09-26-17
Reference to the Installation Instructions will enable you to obtain a
safe, efficient and dependable installation of this vent system.
Do not alter or modify the components of this vent system under
any circumstances. Any modification or alteration of the vent system
or approved accessories, including but not limited to the appliance it
is connected to, may void the warranty, listings and approvals of this
system and could result in an unsafe and potentially dangerous
installation.
SUBMITTAL RECORD
PREPARED FOR:
REFERENCE:
LOCATION:
CONTACT:
TELEPHONE: FAX:
EMAIL:
PREPARED BY:
Listed to standards:
UL 1978
UL 2221 - DIS3Z Only
CAN/ULC S662
SUBMITTAL RECORD
2
2
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
Models: DCL, DAS1, DIS1,
DIS2, DIS4, DIS3Z
SECTION A – CODE COMPLIANCE
UNDERWRITERS LABORATORIES
LISTINGS
Model DCL (single wall) DAS1 (1-inch air), DIS1, DIS2, DIS4, DIS3Z
(Double wall, AES Insulation)
UL 1978 - Grease Duct – All Models
5”- 36” ID
UL 2221 - Fire Resistant Enclosure DIS3Z ONLY
5”- 36” ID
ULC S662 - Grease Duct – All Models
5”- 36” ID
COMPLIES TO THE FOLLOWING:
National Fire Protection Association (NFPA)
•Complies with NFPA 96 – “Standard for Ventilation
Control and Fire Protection of Commercial Cooking
Operations
International Code Congress (ICC)
•Complies with “International Mechanical Code” and
“International Building Code” if applicable to the
project or site
International Association of Plumbing and Mechanical
Officials (IAPMO)
•Complies with “Uniform Mechanical Code” if
applicable to the project or site
UL 1978 Grease Duct Listing:
DuraVents Model DCL, DAS1, DIS1, DIS2, DIS4
and DIS3Z are listed for continuous temperatures of 500°F
and intermittent temperatures of up to 2000°F, and are
ideally suited for use in commercial cooking installations
for the removal of smoke and grease laden vapors (Type I
or Type II kitchen exhaust hood). Grease duct system
size and capacity information may be obtained from the ”
ASHRAE Handbook – Fundamentals ” or from the ”
Air Pollution Engineering Manual ” of the ” US
Environmental Protection Agency. ”
ULC S662 - Grease Duct
These requirements cover factory-built grease ducts and
grease duct assemblies that are intended to be installed as
alternatives to thegrease ducts constructed of all welded 1.37
mm carbon steel or 1.09 mm stainless steel required by ULC-
S650, Standard for theInstallation and Performance of
Ventilation and Fire Suppression Systems for Commercial
and Institutional Cooking Equipment. Grease ducts covered
by these requirements are intended to be installed in a fire
rated enclosure when required by the provincial or territorial
regulations or bylaws, or in the absence of those
requirements by the National Building Code of Canada.
Grease duct assemblies that penetrate fire rated assemblies
which do not require the protection of a fire rated enclosure
are covered by the requirements contained in CAN/ULCS144,
Standard Method of Fire Resistance Test - Grease Duct
Assemblies.
UL 2221 Listing:
DuraVents Model DIS3Z is classified in accordance with
UL 2221 (Tests of Fire Resistive Duct Enclosure
Assemblies) as an alternate to a 2-Hr. fire resistive shaft
enclosure with a minimum zero clearance to combustibles
(sizes 5” to 36” diameters). Model DIS3Z has been
evaluated in accordance with the requirements for duct
enclosure Condition A.
MIXING PARTS
Model DCL, DAS1, DIS1, DIS2, DIS4 and DIS3Z
listed to UL 1978 may be intermixed within a system,
assuming proper clearances are maintained for
respective components. When penetrating a roof,
appropriate roof penetration components must be
used.
Do not use Model DCL to penetrate through a
wall, floor or roof.
3
3
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
SECTION B
– GENERAL INFORMATION
PART NUMBERS
This submittal identifies major model parts by name and part
number.
Material Code Designation:
B = Type 316 Stainless Steel (SS)
C = Type 304 Stainless Steel (SS)
E = Aluminum Zinc Coating (GALVALUME)
K = Type 441 Stainless Steel (SS)
Example:
DAS1 – 36” length with inside diameter of 14” made of SS 316
inner flue and SS 304 outer casing; Code = DAS1- 14 L36 BC
DAS1 14 L36 BC
Model Dia. Part Material
DIS2 - 30° elbow with inside diameter 22” made of SS 304
inner flue and Galvalume outer casing; Code = DIS2- 22 E30
CE
DIS2 22 E30 CE
Model Dia. Part Material
DCL – wall support for 8” diameter grease duct made
of Galvalume; Code = DCL- 8 WS E
DCL 8 WS E
Model Dia. Part Material
Use only factory supplied components. Failure to
do so will void the certification and the warranty of
the chimney system.
EFFECTIVE LENGTH AND MATERIAL
THICKNESS
The effective length is the length of the part when it is
assembled.
Effective Length Thickness for 5” to 36” diameters
L36 = 36-1/8” inner wall = 0.035”
L24 = 24-1/8” outer wall = 0.024”
L18 = 17-5/8”
L12 = 11-5/8”
CLEARANCE TO COMBUSTIBLE NON -
FIRE RATED UL 1978 LISTING
APPLICATION
Model DAS1, DIS1, DIS2, DIS4 and DIS3Z can be used for
either combustible or non-combustible surroundings. When
installed in an open room where enclosure is not required, the
chimney may be located at a minimum clearance to adjacent
combustible walls in accordance with Table 1. The chimney
may be located in corners formed by two combustible
constructions (walls, floor, ceiling, supports, etc.)
NOTE: The clearance distance with the wall is the
distance between the wall and the Inner V-Band (for
Model DCL) or the Outer Band BSE (for Model
DAS1, DIS1, DIS2, DIS4 and DIS3Z). See Figure 1
for the clearance distance.
For fire resistive non-combustible enclosure construction,
maintain clearance as required for installation access for
inspection orper local code. In buildings, more than one story
in height and in one-story buildings where the roof-ceiling
assembly is required to have a
fire resistance rating, the duct must be enclosed in a
continuous enclosure from the lowest fire-rated ceiling or floor,
through any concealed spaces, to or through the roof to
maintain the integrity of the fireseparations required bythe
applicable building code provisions. If the building is less than
4 stories in height, the enclosure shall have a fire resistance
rating of not less than 1 hour. If the building is 4 stories ormore
in height, the enclosure shall have a fire resistance rating not
less than 2 hours.
DuraVent Models DCL, DAS1, DIS1, DIS2, DIS4 and DIS3Z
chimneys may penetrate a combustible floor, wall, or roof using
the appropriate parts and openings sizes.
NOTE: Model DIS3Z is equivalent to a 2-Hr fire rated
grease duct enclosure system.
NOTE: Do not completely enclose the chimney with
combustible materials.
In thecase of a firerated enclosure made of non-combustible
or limited combustible construction, the minimum clearance
for Model DCL is 6”orasrequired bylocal code.
Model DIS3Z can be used for either combustible or non-
combustible surroundings. When installed in an open room
where enclosure is not required, the duct may be located at a
minimum clearance to adjacent combustible walls
Clearance to Combustible (Unenclosed Surrounding)
(from the outer band)
Grease Duct UL1978 (500°F / 260°C)
Ø
DAS1
DIS1
DIS2 and DIS4
DIS3Z
DCL
5
4
2
1
0
18
6
5
2
1
0
18
7
5
2
1
0
18
8
5
2
1
0
18
9
5
2
1
0
18
10
5
2
1
0
18
11
5
2
1
0
18
12
6
2
1
0
18
13
6
2
1
0
18
14
6
2
1
0
18
16
6
3
1
0
18
18
7
3
2
0
18
20
7
3
2
0
18
22
7
3
2
0
18
24
8
3
2
0
18
26
8
4
2
0
18
28
8
4
2
0
18
30
9
4
2
0
18
32
9
4
3
0
18
34
9
4
3
0
18
36
10
5
3
0
18
Table 1: Clearance to Combustible
Dimensions are in inches
NOTE: Clearance to non-combustible is 0” for all models / all
diameters
4
4
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
Figure 01: Detail of Clearance to Combustible
UL 1978 LISTING APPLICATION WALL,
FLOOR AND ROOF PENETRATION
A chimney that must penetrate through a wall, floor or roof
made of COMBUSTIBLE materials, must use a Wall Thimble
(WT) or Roof Thimble (RT). The minimum air space clearance
between the outer wall of the duct and the combustible
material of the wall, floor or roof must always be respected.
ROOF THIMBLE (RT)
Figure 2: Roof Thimble (RT)
Figure 3: Visualization Roof Thimble Installed
WALL THIMBLE (RT)
The part consists of a roof thimble female half and a male roof
thimble that slide in each other to adjust wall thickness from 8”
to 12”. The minimum air space clearance between the outer
wall of the duct and the combustible material of the wall, floor
or roof must always be respected. The duct must be well
supported on both sides of the wall to prevent any load or
offset of the duct in the Wall Thimble.
Figure 4: Wall Thimble (WT)
Figure 5: Visualization of Wall Thimble Installed
!$& %"!' #'"#'#'





&%#'!' ''
"#'
 '
 &' 'DCL, DAS1, DIS1, DIS2, DIS4,
DIS
3Z




''
'DAS1, DIS1, DIS2, DIS4,
DIS
3Z

   Detail of Clearance Distance for DIS PRO
DIS1, DAS1, DIS2, DIS4, DIS3Z
5
5
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
Figure 6: Openings for through Floor / Wall / Roof Models
DAS1, DIS1, DIS2, DIS4 made of combustible material
Grease Duct – UL1978
Minimum Square OPENING for NON-Fire Rated Floor / Wall /
Roof for different Models
Duct
Model
Flue
Diameter Ø
(in.)
Through
Combustible
Roof / Floor /
Wall (in.)
Through
Non-Combustible
But NOT-FIRE-
RATED
Roof / Floor / Wall
(in.)
DCL
5 to 36
ID + 37 1/4”
ID + 1 1/4”
DAS1
5
ID + 8 3/4”
ID + 2 3/4”
6 to 11
ID + 10 3/4”
12 to 16
ID + 12 3/4”
18 to 22
ID + 14 3/4”
24 to 28
ID + 16 3/4”
30 to 34
ID + 18 3/4”
36
ID + 20 3/4”
DIS1
5 to 13
ID + 4 3/4”
ID + 2 3/4”
14 to 24
ID + 6 3/4”
26 to 34
ID + 8 3/4”
36
ID + 10 3/4”
DIS2
5 to 16
ID + 2 3/4”
ID + 4 3/4”
18 to 30
ID + 4 3/4”
32 to 36
ID + 6 3/4”
DIS4
5 to 16
ID + 2 3/4”
ID + 8 3/4”
18 to 30
ID + 4 3/4”
32 to 36
ID + 6 3/4”
DIS3Z
5 to 9
ID + 6 3/4” ID + 6 3/4”
10 to 36
Table 2: Openings for through Floor / Wall / Roof – NON-Fire-
Rated
Grease Duct – UL1978
CLEARANCE TO COMBUSTIBLE FIRE
RATED
UL 2221
Model DIS3Z is equivalent to a 2 – Hour fire
rated grease duct enclosure system.
DIS3Z is “0” inch clearance to combustible
CLEARANCE TO COMBUSTIBLE (from the outer band -
BSE)
DIS3Z – 5” TO 36”
O”
Table 3: DIS3Z Clearance to Combustible
Model DIS3Z may penetrate a combustible floor, wall or roof
using the appropriate parts and opening sizes. Refer to the
installation instructions for detailed information.
Whenever the DIS3Z grease duct passes through a fire rated
wall or floor, a DIS3Z Ø TPFK must be used to maintain the
fire rating.
Fire resistance rating: 2 hours (F & T)
FIRE RATED (2-HR) FLOOR PENETRATION
Fig. 7: Through Penetration Firestop fire-rated Floor
Penetration
NOTE:
Must use S-TPFS (Spec Seal Triple S Intumescent
Firestop Sealant – SSS100). Ordered separately
from DIS3ZØTPFK based on duct diameter. Refer
to table 4 for tube coverage.


DAS1: 0 8 = 0A + 2
DIS1: 08 = 0A + 2
DIS2: 08 = 0A + 4
DIS4: 08 = 0 A + 8
C = 0 B + 3/4
D = C + (2 x Clearance)
See Table for
Opening Dimensions
Outer Band (BSE)
For Models DAS1, DIS1, DIS2, DIS4
Floor
INNER WALL
DCL, DAS1, DIS1, DIS2, DIS4)
OUTER WALL
( DAS1, DIS1, DIS2, DIS4 )
Insulation (Air or Fiber Wool)
Opening required when installing the Models DAS1, DIS1, DIS2,
DIS4 throught a roof, floor or wall made of combustible materials.
Figure2 - Opening for Models DIS PRO
6
6
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
FIRE RATED (2-HR) WALL PENETRATION
Fig. 8: Through a fire-rated Wall / requires 2 X DIS3ZØTPFK
Expected number of tubes of S-TPFS per hole Through
a 2 – Hr. Fire Rated Wall or Floor
Inner Duct Diameter
Number of Tube per hole
5
2 – ¼
6
2 – ½
7
2 – ¾
8
2 – ¾
9
3
10
3 – ¼
11
3 – ¼
12
3 – ½
13
3 – ¾
14
3 – ¾
16
4 – ¼
18
4 – ½
20
5
22
5 – ¼
24
5 – ½
26
6
28
6 – ¼
30
6 – ½
32
7
34
7 – ¼
36
7 – ¾
Table 4: required number of tubes S-TPFS
PROPER STORAGE
All chimney components should be stored in a dry place until
installed.
Sealant shall be stored in a location where it will not freeze.
PRODUCT WEIGHT DIS3Z
The average weight of the duct, per foot of length, can be
estimated using the following formula:
SYSTEM SIZING
The Grease Duct system sizing should be done by an
experienced person familiar with duct sizing. Not following the
equipment manufacturer’s instructions may result in
inadequate duct performance and/or a violation of the
equipment manufacturer’s installation requirements.
EXTERIOR CORROSION PROTECTION
It is recommended to apply an exterior grade high heat paint to
any plate support, full/half angle rings, wall supports/guides,
aluminized outer duct wall (Galvalume) corrosion protection
against the elements. Rust-Oleum V200 series High Heat
Industrial Aerosol is an example for proper protection of these
components.
THERMAL EXPANSION CALCULATIONS
Thermal expansion under normal operating temperatures can
fatigue welds and joints causing leakage. To calculate the
thermal expansion, use the following formula:
[Length (ft.) / 100] X [Temperature Rise Degrees F / 100]
Example: [50’ / 100] X 75° / 100] = .375” Expansion
If the computed expansion between the fixed points is greater
than .375” DuraVent recommends an adjustable length be
installed.
SLOPE FOR GREASE DUCT
For DuraVent factory-built grease ducts listed to UL1978,
install at a duct slope not less than 1/16” unit vertical slope in
12 units of horizontal toward the hood or toward the grease
reservoir. When DuraVent grease duct listed to UL1978
exceed 75 feet in length, the slope shall not be less than 1/8”
unit vertical slope in 12 units horizontal. The minimum slope is
a result of tests and/or analysis performed by Underwriters
Laboratories, where factory-built grease duct was compared to
rectangular field-applied grease duct for performance of flow
characteristics. Consult with AHJ for acceptance of this
alternate method.
7
7
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
SECTION C
TYPICAL INSTALLATION for GREASE
DUCT
Figure 9: Sample Installation for Grease Duct
8
8
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
SEISMIC REQUIREMENTS
In certain areas of the country, local codes contain
requirements to address Seismic risks. Seismic requirements
for chimneys and Grease Duct usually include specifications
for additional “sway bars” / bracing, or similar devices to help
stabilize the system in the event of an earthquake.
Specific guidelines (including spacing, location, size and
method of attachment of bracing / sway bars or other devices)
for addressing seismic requirements may vary depending upon
the adopted code, seismic zone, duct size, location in building,
etc. and are not within the scope of this submittal.
Consult with a design professional to determine compliance
options for these potentially complex requirements when this
product is to be installed in a building where these additional
requirements apply.
PRODUCT LABELS
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
PRODUCT LABELS
4NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
PRODUCT LABELS
9
9
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
SUPPORT METHODS AND HEIGHT LIMITS
1. Several support and guiding methods are used to
anchor a chimney against upward, downward and
angular displacement
2. These supports and guides used with thermal
expansion devices, prevent bending stresses on the
chimney elbows and joints
NOTE:
All the weight of the section must be supported by the
inner flue. Never support any chimney duct from the
outer wall.
Height Limits for each Type of Support
PartsFlue
Diameter Ø
(in)
Height
(ft.)
DS
L
DAS1 DIS
1
DIS2 DIS4 DIS3Z
Anchor Plate
(AP)
Ø5 to Ø22 26
4
133 114 97 73 70
Ø24 to Ø36 16
1
82 70 59 45 42
Anchor
Plate with
Length
(APL)
Ø5 to Ø22 28
1
142 121 103 78 74
Ø24 to Ø36 17
2
87 74 63 48 45
Base
supported
Tee (T90 or
T45)
Ø5 to Ø22 10
2
52 44 37 28 27
Ø24 to Ø36 63 32 27 23 17 16
Wall Support
(WSHD)
Ø5 to Ø22 10
5
53 45 39 29 28
Ø24 to Ø36
64
32
28
24
18
17
WARNING: Do not attached any supports to combustible constructions.
Table 5: Support height limits
Maximum Vertical Spacing between any Guides/Supports and Maximum
Freestanding above the Roof
Model
DCL DAS1 / DIS1 DIS2 DIS4 DIS3Z
Heigth (ft.) Heigth (ft.) Heigth (ft.)
Heigth (ft.) Heigth (ft.)
Flue Ø
(in) MVS
*
H** MVS
*
H** MVS
*
H** MVS
*
H** MVS
*
H**
5
20’
8’ 6”
20’
7’ 3”
20’
6’ 6”
20’
6’
20’
6’
6
20’
9’ 6”
20’
8’ 3”
20’
7’ 6”
20’
6’ 9”
20’
6’ 9”
7
20’
10’
20’
8’ 9”
20’
8’ 3”
20’
7’
20’
7’
8
20’
11’
20’
9’
20’
8’ 6”
20’
7’ 3”
20’
7’ 3”
9
20’
11’ 6”
20’
9’ 3”
20’
8’ 9”
20’
7’ 6”
20’
7’ 6”
10
20’
12’
20’
9’ 6”
20’
9’
20’
7’ 9”
20’
7’ 9”
11
20’
12’ 6”
20’
9’ 9”
20’
9’ 3”
20’
8’
20’
8’
12
20’
13’
20’
10’
20’
9’ 6”
20’
8’ 3”
20’
8’ 3”
13
20’
13’ 6”
20’
10’ 3”
20’
9’ 9”
20’
8’ 6”
20’
8’ 6”
14
20’
14’
20’
10’ 6”
20’
10’
20’
9’
20’
9’
16
20’
14’ 6”
20’
11’
20’
10’ 6”
20’
9’ 6”
20’
9’ 6”
18
20’
15’
20’
11’ 6”
20’
11’
20’
10’
20’
10’
20
20’
15’
20’
12’
20’
11’ 6”
20’
10’ 9”
20’
10’ 9”
22
20’
15’
20’
12’ 3”
20’
11’ 9”
20’
11’
20’
11’
24
20’
15’
20’
12’ 9”
20’
12’ 3”
20’
11’ 6”
20’
11’ 6”
26
20’
15’
20’
13’
20’
12’ 6”
20’
12’
20’
12’
28
20’
15’
20’
13’ 6”
20’
13’
20’
12’ 3”
20’
12’ 3”
30
20’
15’
20’
13’ 9”
20’
13’ 6”
20’
12’ 9”
20’
12’ 9”
32
20’
15’
20’
14’ 3”
20’
13’ 9”
20’
13’ 3”
20’
13’ 3”
34
20’
15’
20’
14’ 6”
20’
14’ 3”
20’
13’ 6”
20’
13’ 6”
36
20’
15’
20’
15’
20’
14’ 6”
20’
13’ 9”
20’
13’ 9”
* MVS = Maximum Vertical Spacing between two guides or support and guide in a vertical position.
** H = Maximum Freestanding Heigth above the roof. This limited height is due to wind loads.
Table 6: Support height limits
Figure 10: MVS and H limits
Maximum Horizontal Spacing between each Guides/Supports
Product Flue
Diameter
Ø (in)
Distance
(ft.)
DS
L
DAS1 DIS1 DIS2 DIS4 DIS3Z
Half
Angle
Ring (HAR) /
Full Angle
Ring (FAR) /
Anchor
Support (AP) /
Anchor plate
with Length
(APL) /
Heavy Duty
Wall Guide
(HDWG)
Ø5 to 12 23 23 19 16 12 12
Ø14 to 24 19 19 16 14 10 10
Ø26 to 36 15 15 13 11 88
NOTE: The Half Angle Ring (HAR) and Full Angle Ring (FAR) used in
horizontal installation must be installed with threaded rods having a
minimum of Ø1/2” or with structural steel provided by others.
Table 7: Maximum Horizontal Spacing between Guides /
Supports
10
10
CIXPRO SERIES FOR GREASE DUCT UL1978 SUBMITTAL RECORD REV: 0 AUGUST 2017
SECTION D
– PIPE & FITTING JOINT
ASSEMBLY
The ends of each inner pipe are made of flanges (1/2”). All the
joints between sections are a flange-to-flange connection of
the inner pipe.
SPECIAL FEATURE
All sections have an unattached “Alignment Sleeve”.
The alignment sleeve facilitates centering of adjacent sections
and provides backing for the sealant applied to the flange
keeping the sealant in the intended location. Typically, it is
inserted in the downstream end but may be removed.
Although not required, it aids in easier assembly, better sealing
and adds strength to the section joint
Figure 11: Feature of the Alignment Sleeve
JOINT ASSEMBLY
STEP 1:
Fill the channel of the inner V-band with S-650 sealant
supplied by DuraVent and place below the flange of the first
section.
Figure 12: Joint Assembly Step 1
STEP 2:
Apply a small continuous bead of S-650 sealant approximately
3/16” wide to one of the flanges to be joined.
Figure 13: Joint Assembly Step 2
STEP 3:
Join the two flanged ends of the duct section together and
rotate slightly to ensure complete coverage of the sealant on
flanges.
Figure 14: Joint Assembly step 3
STEP 4:
Install the V-band around the flanges making sure the flanges
are located within the V-Clamp.
NOTE: do not locate V-band hardware at the bottom
side of horizontal ducts
NOTE: light tapping with a hammer all around the
band while tightening bolts helps align and pull
flanges together.
Figure 15: Joint Assembly step 4
STEP 5:
Install the supplied AES insulation strips between sections to
ensure that all gaps are filled. Be sure that insulation is tightly
packed and completely fills the void between flue and closure
band when assembled
Figure 16: Joint Assembly step 5
STEP 6:
Secure the Outer Casing with the Outer Band (BSE).
Joint installation is complete.