DURR NDT CR 35 NDT Plus User manual

CR 35 NDT Plus
HD-CR 35 NDT Plus
EN Installation and operating instructions
9000-608-130/02 2206V004

The current version of the installation and operating instructions is available in the Download Center:
http://q-r.to/CR35NDT

Contents
Important information
1About this document .. . . . . . . . . . . . . 3
1.1 Warnings and symbols .. . . . . . . 3
1.2 Label .. . . . . . . . . . . . . . . . . . . . 4
1.3 Copyright information .. . . . . . . . 4
2 Safety .. . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Intended use .. . . . . . . . . . . . . . . 5
2.2 Improper use .. . . . . . . . . . . . . . . 5
2.3 General safety information .. . . . . 5
2.4 Specialist personnel .. . . . . . . . . 5
2.5 Electrical safety .. . . . . . . . . . . . . 5
2.6 Only use original parts .. . . . . . . . 5
2.7 Transport .. . . . . . . . . . . . . . . . . . 6
2.8 Disposal .. . . . . . . . . . . . . . . . . . 6
2.9 Protection from threats from the
Internet .. . . . . . . . . . . . . . . . . . . 6
Product description
3Overview .. . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Scope of delivery .. . . . . . . . . . . . 8
3.2 Accessories .. . . . . . . . . . . . . . . . 8
3.3 Optional items .. . . . . . . . . . . . . . 8
3.4 Consumables .. . . . . . . . . . . . . . 9
3.5 Wear parts and replacement
parts .. . . . . . . . . . . . . . . . . . . . . 9
4Technical data .. . . . . . . . . . . . . . . . . . . 11
4.1 Image plate scanner .. . . . . . . . . 11
4.2 Image plate .. . . . . . . . . . . . . . . . 13
4.3 Scanning modes .. . . . . . . . . . . . 13
4.4 Type plate .. . . . . . . . . . . . . . . . . 16
4.5 Evaluation of conformity .. . . . . . 16
4.6 Simplified declaration of con-
formity .. . . . . . . . . . . . . . . . . . . . 16
5 Operation .. . . . . . . . . . . . . . . . . . . . . . 17
5.1 Image plate scanner .. . . . . . . . . 17
5.2 Image plate .. . . . . . . . . . . . . . . . 18
5.3 Light protection cover .. . . . . . . . 18
5.4 CR 35 image plate cassette .. . . 19
5.5 CR 35 flexible cassette .. . . . . . . 19
5.6 NDT plastic cassette .. . . . . . . . . 19
5.7 Stylus .. . . . . . . . . . . . . . . . . . . . 19
5.8 Light protection screen .. . . . . . . 19
Assembly
6 Requirements .. . . . . . . . . . . . . . . . . . . 20
6.1 Installation/setup room .. . . . . . . 20
6.2 System requirements .. . . . . . . . . 20
6.3 Monitor .. . . . . . . . . . . . . . . . . . . 20
7 Installation .. . . . . . . . . . . . . . . . . . . . . . 20
7.1 Carrying the unit .. . . . . . . . . . . . 20
7.2 Setting up the unit .. . . . . . . . . . . 21
7.3 Removing the protective film
from the touch screen .. . . . . . . . 21
7.4 Attaching the stylus .. . . . . . . . . . 21
7.5 Inserting the memory card .. . . . . 21
7.6 Electrical connections .. . . . . . . . 22
7.7 Connecting the device to the
network .. . . . . . . . . . . . . . . . . . . 23
8 Commissioning .. . . . . . . . . . . . . . . . . . 24
8.1 Installing and configuring the unit .. 24
8.2 Acceptance tests .. . . . . . . . . . . 26
Usage
9Operating the touch screen .. . . . . . . . 27
9.1 Navigating .. . . . . . . . . . . . . . . . . 27
9.2 Using menus .. . . . . . . . . . . . . . . 27
9.3 Entering text in the field .. . . . . . . 27
9.4 Calling up messages on the
touch screen .. . . . . . . . . . . . . . . 28
10 Correct use of image plates .. . . . . . . . 28
11 Operation .. . . . . . . . . . . . . . . . . . . . . . 29
11.1 X-ray .. . . . . . . . . . . . . . . . . . . . . 29
11.2 Scanning the image data via a
computer .. . . . . . . . . . . . . . . . . . 31
11.3 Scanning image data via the
touch screen on the unit .. . . . . . 34
Contents
9000-608-130/02 2206V004 EN | 1

11.4 Erasing the image plate .. . . . . . . 37
11.5 Switch off the unit. .. . . . . . . . . . 37
12 Cleaning .. . . . . . . . . . . . . . . . . . . . . . . 37
12.1 Image plate scanner .. . . . . . . . . 37
12.2 Image plate .. . . . . . . . . . . . . . . . 37
12.3 Image plate cassette, flexible
cassette, plastic cassette .. . . . . 38
12.4 Stylus .. . . . . . . . . . . . . . . . . . . . 38
13 Maintenance .. . . . . . . . . . . . . . . . . . . . 39
13.1 Recommended maintenance
schedule .. . . . . . . . . . . . . . . . . . 39
Troubleshooting
14 Tips for operators and service techni-
cians .. . . . . . . . . . . . . . . . . . . . . . . . . . 40
14.1 Poor X-ray image .. . . . . . . . . . . 40
14.2 Software error .. . . . . . . . . . . . . . 42
14.3 Fault on the unit .. . . . . . . . . . . . 44
14.4 Error messages on the touch
screen .. . . . . . . . . . . . . . . . . . . . 46
Appendix
15 Settings menu layout .. . . . . . . . . . . . . 48
16 Scanning times .. . . . . . . . . . . . . . . . . . 51
17 File sizes (uncompressed) .. . . . . . . . . 52
Contents
2 | EN 9000-608-130/02 2206V004

Important information
1 About this document
These installation and operating instructions rep-
resent part of the unit.
Failure to comply with the instructions
and information in these installation and
operating instructions means that Dürr
NDT will not be able to offer any warranty
or assume any liability for the safe opera-
tion and the safe functioning of the unit.
The German version of the installation and oper-
ating instructions is the original manual. All other
languages are translations of the original manual.
These installation and operating instructions
apply to:
CR 35 NDT
Order number: 2134-000-60
HD-CR 35 NDT Plus
Order number: 2134-000-61
1.1 Warnings and symbols
Warnings
The warnings in this document are intended to
draw your attention to possible injury to persons
or damage to machinery.
The following warning symbols are used:
General warning symbol
The warnings are structured as follows:
SIGNAL WORD
Description of the type and source of
danger
Here you will find the possible conse-
quences of ignoring the warning
❯Follow these measures to avoid the
danger.
The signal word differentiates between four levels
of danger:
–DANGER
Immediate danger of severe injury or death
–WARNING
Possible danger of severe injury or death
–CAUTION
Risk of minor injuries
–NOTICE
Risk of extensive material/property damage
Other symbols
These symbols are used in the document and on
or in the unit:
Note, e.g. specific instructions regarding
efficient and cost-effective use of the unit.
CE labelling
Conformity mark for the United Kingdom
of Great Britain and Northern Ireland
Manufacturer
Date of manufacture
Dispose of correctly in accordance with
EU Directive 2012/19/EU (WEEE).
Do not reuse
Wear protective gloves.
Disconnect all power from the unit.
Refer to the accompanying electronic
documents.
Observe the operating instructions.
Order number
Serial number
Lot designation
Important information
9000-608-130/02 2206V004 EN | 3

Warning – dangerous high voltage
Warning - laser beam
XX
YY
Lower and upper temperature limits
XX
Upper temperature limit
Keep dry
This way up / store and transport in an
upright position
Fragile, handle with care
Keep away from sunlight
n
Stacking limits
DO NOT ROLL
Do not roll
Recycling
ETL Certification
CONFORMS TO UL STD 61010-1
CERTIFIED TO CAN/CSA STD C22:2 NO.
61010-1
1.2 Label
Fig. 1: Laser class 3B
Fig. 2: Warning – laser beams
Information about the laser
source
Information about the laser
source
Danger to components due to
electrostatic discharge (ESD)
1.3 Copyright information
All names of circuits, processes, names, software
programs and units used in this document are
protected by copyright.
The Installation and Operating Instructions must
not be copied or reprinted, neither in full nor in
part, without written authorisation from Dürr NDT.
Important information
4 | EN 9000-608-130/02 2206V004

2 Safety
Dürr NDT has designed and constructed this unit
so that when used in accordance with its Inten-
ded Use there is no danger to people or prop-
erty.
Despite this, the following residual risks can
remain:
– Personal injury due to incorrect use/misuse
– Personal injury due to mechanical effects
– Personal injury due to electric shock
– Personal injury due to radiation
– Personal injury due to fire
– Personal injury due to thermal effects to skin
2.1 Intended use
The unit is intended solely for use in an industrial
setting for the scanning and processing of image
data on an image plate.
2.2 Improper use
Any use of this appliance / these appliances
above and beyond that described in the Installa-
tion and Operating Instructions is deemed to be
incorrect usage. The manufacturer cannot be
held liable for any damage resulting from incor-
rect usage. The operator will be held liable and
bears all risks.
WARNING
Risk of explosion due to ignition of
combustible materials
❯Do not operate the unit in any rooms in
which inflammable mixtures may be
present, e.g. in operating theatres.
The unit is not designed for applications in the
fields of human medicine or veterinary medicine.
The preview of the X-ray image on the touch
screen is not suitable for the purposes of diagno-
sis.
2.3 General safety information
❯Always comply with the specifications of all
guidelines, laws, and other rules and regula-
tions applicable at the site of operation for the
operation of this unit.
❯Check the function and condition of the unit
prior to every use.
❯Do not convert or modify the unit.
❯Comply with the specifications of the Installa-
tion and Operating Instructions.
❯The Installation and Operating Instructions
must be accessible to all operators of the unit
at all times.
2.4 Specialist personnel
Operation
Unit operating personnel must ensure safe and
correct handling based on their training and
knowledge.
❯Instruct or have every user instructed in han-
dling the unit.
Installation and repairs
❯All installation, resetting, alteration, extension
and repair work must be carried out either by
DÜRR NDT personnel or by a suitably qualified
person approved by DÜRR NDT.
2.5 Electrical safety
❯Observe and comply with all the relevant elec-
trical safety regulations when working on the
unit.
❯Replace any damaged cables or plugs immedi-
ately.
2.6 Only use original parts
❯Use only those accessories and optional
accessories specified or approved by DÜRR
NDT.
❯Only use only original wear parts and replace-
ment parts.
DÜRR NDT accepts no liability for dam-
age or injury resulting where accessories
or special accessories or where non-origi-
nal parts or spare parts not specifically
approved have been used.
Important information
9000-608-130/02 2206V004 EN | 5

2.7 Transport
The original packaging provides optimum protec-
tion for the unit during transport.
Original packing for this unit can be ordered from
DÜRR NDT as required.
DÜRR NDT does not accept liability for
any damage to the unit resulting from
transport in unsuitable packaging, even
during the guarantee period.
❯Only transport the unit in its original packaging.
❯Keep the packing materials out of the reach of
children.
❯Do not expose the unit to any strong vibrations
or shocks.
2.8 Disposal
Dispose of correctly in accordance with
EU Directive 2012/19/EU (WEEE).
An overview of the waste keys for DÜRR
NDT products can be found in the down-
load area at www.duerr-ndt.de (document
no. GA10100002).
2.9 Protection from threats from
the Internet
The unit is to be connected to a computer that
can be connected to the Internet. Therefore, the
system needs to be protected from threats from
the Internet.
❯Use antivirus software and update it regularly.
Look for evidence of possible virus infection
and, if applicable, check with the antivirus soft-
ware and remove the virus.
❯Perform regular data backups.
❯Restrict access to units to trustworthy users,
e.g. via a user name and password.
❯Make sure that only trustworthy content is
downloaded. Only install software and firmware
updates that have been authenticated by the
manufacturer.
Important information
6 | EN 9000-608-130/02 2206V004

Product description
3 Overview
3
5
4
7
6
2
1
8
9
10
1 CR 35 NDT Plus / HD-CR 35 NDT Plus
Image Plate Scanner
2 Image plate
3 CR 35 Image plate cassette
4 SDHC memory card
5 Network cable
6 Mains cable
7 Power supply unit
8 Light protection screen
(mounted on device)
9 NDT plastic cassette
10 CR 35 flexible cassette
Product description
9000-608-130/02 2206V004 EN | 7

3.1 Scope of delivery
The following items are included in the scope of
delivery (possible variations due to country-spe-
cific requirements and/or import regulations):
CR 35 NDT Plus
image plate scanner .. . . . . . . . . . . . . 2134-60
– CR 35 NDT basic unit
– Network cable
– SDHC memory card
– Stylus
– Power supply unit
– Mains cable (country specific)
– IP Cleaning Wipes
– Installation and operating instructions
– Quick start instructions
HD-CR 35 NDT Plus
image plate scanner .. . . . . . . . . . . . . 2134-61
– HD-CR 35 NDT basic unit
– Network cable
– SDHC memory card
– Stylus
– Power supply unit
– Mains cable (country specific)
– IP Cleaning Wipes
– Installation and operating instructions
– Quick start instructions
3.2 Accessories
Further items on request.
The following items are required for operation of
the device, depending on the application:
Image plates
Normal resolution (not available on the USA mar-
ket):
– CR-IP image plate 6x24 cm
– CR-IP image plate 6x48 cm
– CR-IP image plate 10x24 cm
– CR-IP image plate 10x48 cm
– CR-IP image plate 18x24 cm
– CR-IP image plate 24x30 cm
– CR-IP image plate 30x40 cm
– CR-IP image plate 35x43 cm
High resolution (not available on the USA mar-
ket):
– HD-IP Plus image plate 6x24 cm
– HD-IP Plus image plate 6x48 cm
– HD-IP Plus image plate 10x24 cm
– HD-IP Plus image plate 10x48 cm
– HD-IP Plus image plate 18x24 cm
– HD-IP Plus image plate 24x30 cm
– HD-IP Plus image plate 30x40 cm
– HD-IP Plus image plate 35x43 cm
Normal resolution (H CR):
– HCR image plate 10x24 cm
– HCR image plate 10x48 cm
– HCR image plate 18x24 cm
– HCR image plate 24x30 cm
– HCR image plate 35x43 cm
High resolution (X CR):
– XHD image plate 10x24 cm
– XHD image plate 10x48 cm
– XHD image plate 18x24 cm
– XHD image plate 24x30 cm
– XHD image plate 35x43 cm
Highly sensitive (G CR):
– GCR image plate 10x24 cm
– GCR image plate 10x48 cm
– GCR image plate 18x24 cm
– GCR image plate 24x30 cm
– GCR image plate 35x43 cm
Light protection covers
– Light protection covers 10x24 cm / 4.5x10 in
– Light protection covers 10x48 cm / 4.5x17 in
3.3 Optional items
Further items on request.
The following optional items can be used with the
device:
SDHC memory card .. . . . . . . . . . . 9000-134-18
Network cable (5 m) .. . . . . . . . . . 9000-118-036
CR 35 Guidance (metric) .. . . . . . . . 2134-105-00
imaging software
D-Tect Basic .. . . . . . . . . . . . . . . . . 2134-725-02
D-Tect X-ray module image plate
scanner .. . . . . . . . . . . . . . . . . . . . . 2134-725-04
D-Tect DICONDE .. . . . . . . . . . . . . 2134-725-05
D-Tect adapted report .. . . . . . . . . . 2134-725-08
Product description
8 | EN 9000-608-130/02 2206V004