Dutchess JN Parts list manual

Model JN
Semi-Automatic Dough Divider/Rounder
Expandable Pocket Design
General Safety, Installation,
Instruction & Parts Manual
NSF, USDA, UL Listed
4 Machines in 1 Capability
3 , 18, 9 & -Part Divisions
1-ounce up to 2 -ounces each piece
“Dutchess . . . Proven Leadership through Research & Development”
SIN E1886

“DUT HESS ALL-AMERI AN”
MODEL JN
Semi-Automatic Dough Divider/Rounder
NSF, USDA, cULus Listed
- Patented -
TABLE OF ONTENTS
Page No.
General Rules II - III
Machine Specifications I
Uncrating 1
Installation 1 - 2
Operating Instructions 2 - 5
Adjustments 5
Head Removal 5 - 7
Head Replacement 7
Head Cleaning 8 - 9
Machine Cleaning 9
Maintenance 9 - 10
Lubrication 10 - 11
Troubleshooting 11 - 12
Dough Scaling Charts (English & Metric) 13 - 14
Assembly Drawing / Parts Listings 15 - 26
Head Assemblies 27 - 30
Electrical Schematic 31 - 32
Safety Labels 33
©2016 Dutchess Bakers’ Machinery Company, Inc.
302 Grand Avenue, Superior, WI 54880-0039
DUTCHESS TOLL FREE CUSTOMER SER ICE HOTLINE:
1-800-777-4498
Catalog: A4-441-0001E
I

General Rules
GENERAL SAFETY RULES:
1. Equipment should not be operated with safety devices or guards removed.
2. Only qualified personnel should operate this machine.
3. Machines should not be started until all personnel are clear.
4. Service and maintenance procedures should never be performed on a machine in motion.
5. To avoid shock or serious injury, only qualified personnel should perform maintenance
on the electrical system.
6. The electric power MUST be OFF before servicing the machine.
GENERAL OPERATING RULES:
1. DO NOT operate this machine until you read and understand the operating instructions
and become familiar with the machine and its controls.
2. Never operate the machine with safety devices or guards removed or disconnected.
3. DO NOT start the machine until all other personnel have been warned and have moved
clear of the machine.
4. Remove any tools and other foreign objects from the area around the machine.
5. DO NOT have loose clothing or unrestrained long hair near operating machinery.
6. Never sit or stand on anything that might cause you to fall against the machine.
7. Horseplay around the machine is prohibited and could cause serious injury.
8. Know the emergency stop procedure for the machine, see Pg. 5, "Emergency Stop".
9. Electrical power MUST be OFF when the machine is not in use.
10. The power switch is to be in the OFF position, and the machine disconnected from the
power source, BEFORE servicing the machine.
11. DO NOT operate faulty or damaged equipment.
12. Avoid placing fingers, hands, or any part of your body into the machine, or near moving
parts, while operating machine.
II

SERVI E & MAINTENAN E:
1. DO NOT service a machine until you are thoroughly qualified, trained and familiar with the tasks
to be performed.
2. Never operate any controls while other persons are performing maintenance on the machine.
3. DO NOT bypass any safety device.
4. Always use the proper tool for the job.
5. Never open covers with power on.
6. Electrical power switch is to be turned off, and machine disconnected from the power source,
unless absolutely required for a specific service being performed.
ELE TRI AL:
1. All electrical maintenance and service should be performed only by trained and authorized
electrician's.
2. Always assume that the power in ON.
3. To remove load (power) from circuit, open disconnect or breaker, and lock in open position.
4. Make certain that the circuit is open by using the proper test equipment. Test equipment
MUST be checked at regular intervals.
5. There may be circumstances where "Trouble Shooting" on live equipment may be required.
Under such conditions special precautions must be taken such as, but not limited to:
a. Your body and tools must be clear of the ground.
b. Take extra safety measures in damp areas.
c. Be alert and avoid any outside distractions.
6. Before applying power to any equipment, make certain that all personnel are clear of the
machine.
7. Electrical panel doors, where applicable make certain the disconnect handle mechanism for
electrical panel doors are operating properly.
8. Close all covers on junction panels before leaving any job.
LEANING:
1. Turn off electrical power prior to cleaning machine.
2. DO NOT use toxic and/or flammable solvents to clean machine. Use only mild soap and water.
3. Keep panel covers closed and power off when washing a machine.
4. Always clean up spills around machine as they occur and after operating and/or cleaning.
5. Never attempt to clean a machine while it is ON or operating.
III

"DUT HESS ALL-AMERI AN"
MODEL JN
Semi-Automatic Dough Divider/Rounder
Machine Specifications
Machine:
Weight (with 36-part head) 420 lb. (156.8 Kg.)
Size (without handle) Width: 26-1/2" (673 mm)
Depth: 22" (558.8 mm)
Height: 60" (1524 mm)
Divider Head w/2 same division Dough Pallets:
Head Part Number Weight Lb. Weight Kg.
36-Part C4-436-0053 42 lb. 15.68 kg.
18-Part C4-436-0051 39 lb. 14.56 kg.
9-Part C4-436-0049 34 lb. 12.7 kg.
6-Part C4-436-0055 32 lb. 11.94 kg.
Dough Pallets:
Pallet Part Number Pallet Part Number
36-Part C4-150-0003 9-Part C4-150-0001
18-Part C4-150-0002 6-Part C4-150-0004
Electrical:
Standard: 208-230v 60hz 3phase (10 amp.) UL Listed
Available Options: 120v 60hz 1phase (15 amp.) cULus Listed
240v 60hz 1phase (10 amp.) cULus Listed
120v 50hz 1phase (15 amp.)
240v 50hz 1phase (10 amp.)
208v 50hz 3phase (10 amp.)
230v 50hz 3phase (10 amp.)
OTHER OPTIONS A AILABLE UPON REQUEST
IV

UN RATING
This unit weighs 450 pounds, and proper equipment must be used to lift and move.
1. Set the total carton, with machine, on a flat, level surface.
AUTION!
arton staples are sharp - use proper tools to remove staples.
Do not pull flaps by hand before removing staples!
2. Cut carton at dotted line at bottom. Lift carton over machine, and remove plastic bag.
3. The rear and side covers on the machine must be removed. Turn the two latches ¼ turn and
top edge will move outward. Lift cover upward off retainers.
IMPORTANT
The covers must be reinstalled on the machine after installation!
4. The handle, pallets, and miscellaneous components are located inside the lower base of the
machine. Remove through the rear opening.
5. Remove the (4) lag bolts, one in each inside corner of the base.
6. Using proper equipment, lift machine from packing skid.
OPTIONAL HEAD ASSEMBLIES
1. Optional head assemblies are shipped in a separate carton. Remove staples from smaller
carton top flaps.
2. Lift inner carton from carton. Remove head assembly from carton and packing materials. There
are two dough pallets in the bottom of the outer carton. Remove the protective paper from the
pallets.
3. Dispose of all cartons and packing properly.
INSTALLATION
1. Locate the (4) foundation holes inside the base in all four corners. The machine is designed to
be secured to the floor, See Fig. 1. Arrange on 18 inch square pattern, (4) 3/8"diameter bolts or
studs. (Bolts or studs supplied by others.)
Figure 1
1
24

2. Set machine in place with bolts and/or studs properly set and tightened. Seal around the base
with an approved silicone sealant, GE RT 102 or equal.
3. Each machine must be direct wired. See proper wiring diagrams on pages 33 - 32.
AUTION!
All electrical connections should be installed by an electrician.
All state, local and national electrical codes MUST be complied with.
4. Reinstall side covers.
5. Install handle, with hole topside, fully into socket on ram lever. Tighten supplied set-screw,
through hole in handle, with hex key wrench. (See Figure 2 below)
6. Apply a thin coat of sealant (RT 102 ) at top edge of plastic plug supplied in package of
components. Tap plug into hole over the set-screw. See Fig. 2.
7. Seal around handle at lever arm with sealant (RT 102).
Figure 2
8. To change or install head, see instructions on pages 5 - 7.
OPERATING INSTRU TIONS
AUTION!
Machine must be fully assembled before starting or operating.
Please refer to Fig. 3, Page 4 for operation:
1. Refer to dough weight charts for required dough piece size. See chart on pages 13 - 14
AUTION!
Use only pallets supplied! Never use two pallets or shim the pallet,
as damage will occur, voiding your warranty.
2. Place a pallet (No. 2) on a worktable. Knead or roll out the weighed dough within the inscribed
circle on the pallet. (Do not use flour on pallet, as this will affect the quality of rounding)
IMPORTANT
a. If the dough is sticky, lightly dust the top surface only with flour to prevent the dough from
sticking to the head assembly (No. 3). Never flour the pallet. Do not flour the top, unless
necessary.
b. Do not use grease or oil on the dough or pallet.
c. The dough to be divided/rounded must not have a crust.
d. All levers and handle must be in the starting, normal position.
2
Handle p/n B4-092-0003
Grip p/n P4-939-0001

3. Flip the power switch to ON. Note: Machine should be shut down between batches of dough.
4. Place pallet (No. 2) with weighed dough onto the crankplate (No 4).
AUTION!
The pallet must fit snugly and flat on the crankplate with the handle in the forward position.
Damage will occur to pallet, divider, and/or crank plate, if pallet is not in proper position.
5. Pull handle (No. 1) down, lowering ring (No. 5) until head assembly (No. 3) comes in contact
with the dough. Now it is important for you to exert firm, even pressure on the dough for 3-4
seconds, by pulling or pushing down on the handle, forcing the dough to level, and become
equal in thickness within the confines of the ring.
6. Relax the down pressure on the handle, but continue holding handle down with your right hand.
With the left hand, release the trip lever (No. 6) which will release the divider. You can now
push the handle to its furthest down position, dividing the dough.
7. While still holding the handle down, pull forward on the rounding lever (No. 7). This will rotate
the crankplate (No. 4) and round the divided dough pieces into dough balls, (approximate
rounding time required: 5-15 seconds).
8. When sufficient rotations have taken place, return the rounding lever (No. 7) to its idle position.
Raise the handle (No. 1) to its uppermost position.
NOTI E
Too many, or too few revolutions during rounding will affect the final results of your dough
balls. Experiments should be made to determine the correct number of revolutions
necessary for your dough, and product requirements.
IMPORTANT
The further forward you pull the rounding lever, the wider
and faster the rounding motion becomes.
IMPORTANT
Pocket size may be adjusted higher or lower to accommodate various dough sizes and
rounding consistency. This will require experimenting to obtain the correct pocket height
for various products and doughs. See adjustments on Page 5, Item 1, Fig. 4.
9. Remove the pallet (No. 2) with the finished dough balls from the machine. Remove these
pieces from the pallet. Repeat the above procedure for additional dividing and rounding.
NOTI E
Achieving the best results with your dough will require some experimenting with the
pocket settings and rounding action. See Adjustments Pg. 5 Item 1, Fig 4.
WARNING!
Do not operate this machine without covers and canopies on and in a secured position.
NOTI E
Machine should be shut OFF when not in use.
3

Figure 3
DIVIDING ONLY OPERATING INSTRU TIONS
WARNING!
NEVER DOUBLE PALLET TO DIVIDE DOUGH AS DAMAGE TO MA HINE
MAY O UR DUE TO THE EXTREME PRESURE APPLIED.
1. Place pallet with dough to be divided onto Crankplate (No. 4), then press dough in the same
manner as described on Page 3, Item 5. After pressing and dividing dough, pull Rounding
Lever (No. 7) forward slightly just enough to start the Crankplate motion, then return the
Rounding Lever to idle position immediately. This small motion will tear the thin membrane
left between each divided piece and make removal from Pallet (No. 2) much easier. 4
Handle 1
Rounding Lever 7
rank Plate 4
Ring 5
Pallet 2
Trip Lever 6 Head Assembly 3

WARNING!
Keep hands and clothing clear of all moving parts.
EMERGEN Y STOP
In case of emergency, release rounding lever, flip
power switch to OFF, and raise handle.
ADJUSTMENTS
All adjustments have been made at the factory, however,
readjusting may be required upon installation, and
periodically during use.
2. Motor Belt tension will require tightening as belts
wear and stretch.
WARNING!
Before removing cover, place power switch in
the OFF position and disconnect the machine
from the power source.
To adjust, see Fig. 5. Remove cover from side of base.
With a wrench, loosen locking nut, turn knob clockwise
by hand to tighten belts. The belts should have
approximately 1/16 inch deflection. Retighten the lock
nut and replace the cover. This adjustment must be
tested after being made.
Figure 5
3. Drive Slide adjustment is to stop the crank plate in the
center, when releasing the rounding lever, See Fig.6.
The crank plate must be removed to make this adjust
ment. (To remove crankplate, see instructions on page
10, Item 7) Loosen lock nut and turn set screw counter
clockwise, to allow drive slide to come back to center.
Tighten lock nut. If drive slide is coming back beyond
center, loosen lock nut, turn set screw clockwise,
pushing drive slide to center. Tighten lock nut.
HEAD REMOVAL
To remove the head assembly for cleaning, or for
interchanging with one of the optional head assemblies
of other divisions.
AUTION!
A pallet must be in place on the crank plate when
removing and installing the head assembly.
Note: When properly set, the Stop Rod
Bumper should compress ver slightl
during the ROUNDING PRO ESS.
5
Figure 4
1. Your new Dutchess Divider/Rounder comes
equipped with a "Expandable Pocket" design.
Experimentation will be required to determine the
correct pocket height for each size dough ball. To
increase the pocket height, loosen the locking nut by
turning counter clockwise. Turn the stop rod
clockwise to decrease pocket height (for smaller rolls)
and counter clockwise to increase pocket height (for
larger rolls). Retighten locking nut before rounding by
turning clockwise. See Fig. 4
Figure 6

1. Remove front and rear canopies
(Fig. 7, No. 5 & No. 6) by lifting up, and out.
2. Pull handle (Fig. 7, No. 1), down until ring (No. 2) is
resting on pallet (No. 3).
WARNING!
Do not release the handle from your hand, until the
handle is returned to its uppermost position.
3. Hold handle in this position, grasp outer edges of the
ring (Fig. 8, No. 1) keep fingers out of the divider/plug
area. Rotate ring ¼ turn until slots are in line with the
arms (Fig. 8, No. 2).
4. Slowly raise the handle and watch arms (No. 2) for
interference. If interference occurs, lower handle and
reposition the ring (No. 1). Raise handle, with no
interference to its uppermost position.
5. Remove ring (Fig. 8, No. 1) from machine, set ring
aside on work bench. Do not drop or bump ring as
this can cause nicks or other damage to ring.
6. Loosen the two hand knobs (Fig. 10, No. 3) fully.
Figure 10
WARNING!
Do not release the handle from your hand, until the
handle is raised to its uppermost position.
8. Pull handle down until head rests on pallet (Fig. 10).
9. Rotate head assembly (Fig. 10, No 2) ¼ turn clock
wise.
10.Raise handle slowly, watch ram (Fig. 11) making
sure it causes no interference. Continue to raise
handle to uppermost position. Head assembly
should be resting on the pallet.
Figure 11
6
Figure 9
7. Set pocket height on the stop rod, Fig. 9, at least 1" off
the trip plate. Release he trip lever (Fig 10, No. 1).
5 & 6
2
3
1
Figure 7
Figure 8

11. Remove head assembly (Fig 12, No. 1). This head
can now be cleaned. (See pages 8 - 9).
Figure 12
HEAD REPLA EMENT
1. With pallet in place, position head assembly (Fig. 13,
No. 1) in center of pallet with handle in front.
Figure 13
2. Release the trip lever, and slowly lower the handle.
Watch the lower end of the ram (Fig. 11) insertion into
the head. Align the head as necessary to complete
insertion.
WARNING!
Keep hand from between the head (Fig. 14, No. 2)
and the trip plate (No. 3).
Figure 14
WARNING!
Do not release handle from your hand, until the
handle is raised to its uppermost position.
3. Rotate the head assembly, Fig. 15, No. 1, ¼ turn
clockwise. Alignment pin at front of trip plate, Fig. 15,
No. 2, will engage in hole in head assembly, No. 1.
Figure 15
4. Raise handle to its uppermost position.
5. Tighten both hand knobs (Fig 15, No. 3).
6. Set ring (Fig 16, No. 1) on center of pallet.
7. Lower handle slowly and align ring (No. 1) with head
(No. 2) continue down with handle, align ring slots with
arms (Fig. 16, No. 3).
Figure 16
8. Hold handle in this position, rotate ring clock-wise ¼
turn, grasp ring at outer edge, keeping fingers out of
divider/plug area.
9. Raise the handle to its highest upright position.
10. Replace front and rear canopies by aligning key holes
with pins and sliding downward.
AUTION!
The ring must be rotated clockwise until the
pin rests against the ring arm.
7

Figure 19
Figure 20
Install the screws into the divider through the holes in the
top plate. Tighten the screws with the flat blade screw
driver (Fig. 21).
Figure 21
Wash the outside ring in hot soapy water, rinse and dry. Do
not drop or bump this ring as this will cause nicks or
damage to ring.
Wash the pallets using hot soapy water, rinse and dry. A soft
brush will assist in cleaning the pallets. Never use solvents
or metal scraper on pallets.
HEAD LEANING
AUTION!
Do not use solvents; use only mild soap and water, or
you may place entire head in dishwasher. Use care
that washer sprayers will not hit head assembly as
damage could occur to head and/or dishwasher.
For the best cleaning results, remove the ring and head
assembly, (see instructions pages 5-7) and place on
table. Remove divider from head assembly by removing
the screws with a flat blade screwdriver through the holes
in the upper plate (Fig. 17). Next, lift head by the handles.
The divider will remain on the table (Fig. 18). Remove the
screws and set aside for re-assembly.
Figure 17
Figure 18
The divider may then be washed in hot water with soap,
rinsed and dried - avoid bumping dividers on solid
objects as this will cause damage.
The remaining head assembly may be washed in hot
water with soap, rinsed and allowed to air dry. Air drying
is necessary so components will cool and allow for proper
operation. To reassemble the divider into the head, place
the head upside down on a table, align the longer dividers
in the slots with the screw holes below. Align all the
dividers with the head (Fig 19). Slip the divider into place,
adjust the screw slots (Fig. 20). While holding the divider
in place, turn the entire head right side up and set on
bench. 8

The entire head assembly (head, divider, ring, & pallets)
can be placed in a dishwasher for daily cleaning. These
components must be allowed to cool to room
temperature before operating.Special care should be
taken when placing into dishwasher to be sure
sprayer heads can not hit head assembly or damage
could occur to head and/or dishwasher.
AUTION!
Do not drop or bump the dividers or damage will
occur and the machine will not operate properly.
UPPER MA HINE LEANING
The upper section must be cleaned, using a soap and
water solution. Perform this operation with the head
assembly off the machine.
1. Remove the front and rear canopies by lifting up and
out.
AUTION!
Place a solid block between the crank plate and the
trip plate, to prevent movement, before proceeding.
2. Remove trip spring assembly by loosening and
removing the shoulder bolt (Fig 22).
Figure 22
3. Remove the trip lever by loosening and removing the
shoulder bolt (Fig. 23).
4. Wash the entire upper area with soap and water.
Rinse, then wipe dry all shafting and components.
5. Shafts, spindles, pins and pivot points should have
lubrication applied. Lubrication should be a USDA
approved oil ONLY! This oil should be applied
sparingly. Apply oil to a clean, soft cloth and wipe these
moving parts, see Lubrication on pages 10 - 11.
Figure 23
Reassemble the components:
1. Place the trip lever in slot on shaft, then install
shoulder bolt and tighten (Fig. 23).
2. For trip spring replacement, place rod end on trip lever pin,
install shoulder bolt and tighten (Fig. 22).
3. Install head assembly per instructions on pg. 7.
WARNING!
Machine must be fully assembled before operating.
Wipe total exterior of machine with hot soapy water. Rinse
with clear water, and wipe dry.
MAINTENAN E
WARNING!
The power switch is to be in the OFF position, and the
machine disconnected from the power source, before
servicing or cleaning. Always check before beginning
these operations.
This machine requires minimal maintenance, but a regular
maintenance schedule should be established to assure
many years of trouble-free service.
1. The head assembly should be cleaned daily. See “head
assembly removal and installation”, pages 5-7 for removal
of head. The head assembly can be placed in a sink or
dishwasher for cleaning.
2. The pallets are made of Lexan, and can be washed daily.
The pallets will scratch during regular use; however, do
not use metal or other sharp objects on the pallets.
3. The crank plate should be wiped clean before each
installation of the pallet. If soiled, a soap and water
solution should be used. Scrape with w plastic scraper
if soil buildup has occurred.
9

4. The exterior should be wiped down with a soap and
water solution. (Do not use solvents).
5. The paint is abrasion, impact, moisture resistant, and
USDA approved. If the paint should become damaged,
a similar type paint should be applied.
6. The motor belts will require tightening, and when worn,
replacement. For tightening, see adjustments Item 2,
page 5.
BELT REPLA EMENT
Figure 24
To replace the belts, see Fig. 24. Remove covers, loosen
belt adjusting lock nut and knob totally. Remove belts
from motor sheaves at top. Belts will slip down off driven
sheaves over bearing cup. Pull pin from lift arm and
remove belt.
To install belts, reverse procedure and complete
tightening belts as shown in Adjustments, item 2 page 5.
7. To service crank bearings, slide pins, and follower (Fig.
25), remove crank plate, page 15, Item 37, by
removing the forward center plastic plug, Item 2, and
hex shoulder bolt, Item 1 from the crank plate. To do
this, the silicone in the center of the plug must be pried
out, then insert the bolt provided (1/4”-20 x3/4” Hex Hd
Capscrew) with your warranty packet into the plug, and
turn clockwise until the plug can be removed. After
removing the hex shoulder bolt, graspboth sides of the
crank plate and lift.(See maintenance schedule, page
11) Replace crank plate. Remove bolt from plug and
tap plug back into crank plate until flush with surface.
Apply a small amount of silicone into hole in plug.
Save the bolt or future use.
Figure 25
The components of this machine require very little
maintenance, but all mechanical equipment does require
periodical service for proper operation and extended life.
A regular lubrication schedule should be established and
followed. The frequency of lubrication must be determined
by the user.
LUBRI ATION
Type of Lubrication:
OIL: Must be a USDA approved food grade.
May be a spray type.
Grease: Must be a USDA approved grease.
AUTION!
The power switch is to be in the OFF position
and the machine disconnected from the
power source before servicing.
IMPORTANT
Always clean excess grease and oil from
the machine and surrounding area.
10

MAINTENAN E S HEDULE
The following information is to be used as a guide:
ITEM LUBE METHOD FREQUEN Y FIG./PG.
1. Spindles Oil Wipe After leaning Fig. 7, Pg. 6
2. Ram Pin Oil Wipe After leaning Fig. 7, Pg. 6
3. Linkage Pins Oil Drop After leaning Fig. 22, Pg. 9
4. Follower Oil Wipe Yearly Fig. 25, Pg. 10
5. rank Bearing Grease Pack Yearly Fig. 25, Pg. 10
6. Slide Pins Oil Wipe Yearly Fig. 25, Pg. 10
TROUBLESHOOTING
Problem Solution
Rounding will not take place:
1. Drive belts slipping: -Adjust belts, see Adjustments, Item 2 Page 5.
2. Motor not operating:
a. Motor overload tripped -Set switch to stop position, allow motor to cool, push reset on
lower end of motor. Replace cover, start machine.
-Single phase machines reset is located in the on/off switch.
Push downward on the switch then turn the machine back on.
b. Switch faulty -Replace switch.
c. No incoming power -Check circuit breaker of fuses, incoming power.
3. Lift arm loose: -Reposition and tighten in lower base.
4. Slide rod/drive sticking: -Clean slide rods and lubricate under crank plate.
5. Follower sticking: -Clean follower tracks and lubricate bearings under crank plate.
Dough Balls Vary In Size: -Dough needs to be pressed out with more
pressure on handle.
-Knead or roll dough evenly within the inscribed
circle on the dough pallet before pressing.
Dough Sticks To Head: -Dust the top of the dough only, with a light dusting flour prior to
pressing.
-Head assembly not clean, wash and dry head assembly, see
Cleaning Instructions on pages 8-9.
If a problem should continue AFTER having attempted the corrective SOLUTIONS found on
Pages 10 - 11, Please call the Dutchess Customer Service Hotline Number 1 - 800 - 777 - 4498
11

TROUBLESHOOTING
Problem: Solution:
Partial Rounding of Dough Balls
1. Pocket height set too high: -Readjust pocket height, see Adjustments, Pg. 5.
2. Rounding time too short: -Increase rounding time.
3. Pallet is oily or floured: -Wash and dry pallet.
4. Drive Belts slipping: -Adjust or replace belts, see Adjustments, Item 2, pg. 5.
Flour Pocket in Dough Ball: -Use less flour on top of dough.
Imperfection of Dough Ball: -Usually caused by over, or under rounding.
(Normal rounding time: 5 - 15 seconds.)
-Pocket height set too high or too low.
(Raise or lower as needed.)
Rounding Action Will Not Stop:
Rounding lever not returning to
idle position: -Lubricate linkage.
-Check slide springs.
rank Plate will Not enter: -Adjust drive slide centering, see adjustment pg. 5.
1. Broken slide spring: -Replace spring.
2. Slides/drive slide sticking: -Clean slides, lubricate.
WARNING!
The power switch is to be in the OFF position, and
the machine disconnected from the power source,
before servicing or cleaning.
12

DOUGH S ALING HARTS IN POUNDS & OUN ES
The weights listed on this chart, are based on average viscosity dough.
The minimum and maximum dough weights indicated on this sheet may increase,
or decrease, according to dough viscosity.
36-Part Head Assembly 9-Part Head Assembly
Total wt. of dough Each roll Total wt. of dough Each roll
in Pounds & Ounces in Ounces in Pounds & Ounces in Ounces
2 lb. 4 oz. 1 oz. 3 lb. 15 oz. 7 oz.
2 lb. 13 oz. 1-1/4 oz 4 lb. 8 oz. 8 oz.
3 lb. 6 oz. 1-1/2 oz.. 5 lb. 1 oz. 9 oz.
3 lb. 15 oz. 1-3/4 oz. 5 lb. 10 oz. 10 oz.
4 lb. 8 oz. 2 oz. 6 lb. 3 oz. 11 oz.
5 lb. 1 oz. 2-1/4 oz. 6 lb. 12 oz. 12 oz.
5 lb. 10 oz. 2-1/2 oz. 7 lb. 5 oz. 13 oz.
6 lb. 3 oz. 2-3/4 oz. 7 lb. 14 oz. 14 oz.
8 lb. 7 oz. 15 oz.
9 lb. 1lb.
9 lb. 9 oz. 1 lb. 1 oz.
10 lb. 2 oz. 1 lb. 2 oz.
18-Part Head Assembly 6-Part Head Assembly
Total wt. of dough Each roll Total wt. of dough Each roll in
in Pounds & Ounces in Ounces in Pounds & Ounces Pounds & Ounces
3 lb. 6 oz. 3 oz. 6 lb. 12 oz. 1 lb. 2 oz.
3 lb. 15 oz. 3-1/2 oz. 7 lb. 2 oz. 1 lb. 3 oz.
4 lb. 8 oz. 4 oz. 7 lb. 8 oz. 1 lb. 4 oz.
5 lb. 1 oz. 4-1/2 oz. 7 lb. 14 oz. 1 lb. 5 oz.
5 lb. 10 oz. 5 oz. 8 lb. 4 oz. 1 lb. 6 oz.
6 lb. 3 oz. 5-1/2 oz. 8 lb. 10 oz. 1 lb. 7 oz.
6 lb. 12 oz. 6 oz. 9 lb. 1 lb. 8 oz.
7 lb. 4 oz. 6-1/2 oz. 9 lb. 6 oz. 1 lb. 9oz.
7 lb. 13 oz. 7 oz. 9 lb. 12 oz. 1 lb. 10oz
13

DOUGH S ALING HARTS IN GRAMS
The weights listed on this chart, are based on average viscosity dough.
The minimum and maximum dough weights indicated on this sheet may increase,
or decrease, according to dough viscosity.
36-Part Head Assembly 9-Part Head Assembly
Total wt. of dough Each roll Total wt. of dough Each roll
in Grams in Grams in Grams in Grams
1080 30 2070 230
1260 35 2250 250
1440 40 2520 280
1800 50 2790 310
2160 60 3060 340
2340 65 3330 370
2700 75 3555 395
2880 80 3825 425
3660 85 4082 450
18-Part Head Assembly 6-Part Head Assembly
Total wt. of dough Each roll Total wt. of dough Each roll
in Grams in Grams in Grams in Grams
1800 100 3060 510
2016 112 3240 540
2250 125 3420 570
2520 140 3570 595
2790 155 3750 625
3150 175 3930 655
3330 185 4080 680
3600 200 4260 710
3780 210 4410 735
14

BASE ASSEMBLY DRAWING
15