Dymax Uvcs 2.0 User manual

UVCS Version 2.0 and UVCS 39 User Guide

For Use with Fusion Flood Lamps

◼Instructions for Safe Use

◼Setup and Operation

◼Maintenance

◼Ordering Spare Parts and Accessories

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

About Dymax

UV/Visible light-curable adhesives. Systems for light curing, fluid dispensing, and fluid packaging.

Dymax manufactures industrial adhesives, light-curable adhesives, epoxy resins, cyanoacrylates, and activator-cured adhesives.

We also manufacture a complete line of manual fluid dispensing systems, automatic fluid dispensing systems, and light-curing systems.

Light-curing systems include LED light sources, spot, flood, and conveyor systems designed for compatibility and high performance

with Dymax adhesives.

Dymax adhesives and light-curing systems optimize the speed of automated assembly, allow for 100% in-line inspection, and increase

throughput. System designs enable stand-alone configuration or integration into your existing assembly line.

Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the

intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax

standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired

performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation by offering equipment trial

rental and leasing programs to assist in such testing and evaluations. Data sheets are available for valve controllers or pressure pots upon

request.

 
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Dymax UVCS 2.0 Light-Curing Conveyor User Guide 
Contents 
Introduction....................................................................................................................................................4 
Introduction to the User Guide ....................................................................................................................................... 4 
Where to Get Help .......................................................................................................................................................... 4 
Safety..............................................................................................................................................................4 
General Safety Considerations ........................................................................................................................................ 4 
Specific Safety Considerations......................................................................................................................................... 5 
Dymax UV Light-Curing System Safety Considerations ................................................................................................... 5 
Product Overview ...........................................................................................................................................7 
Description of the Dymax UVCS Conveyor System.......................................................................................................... 7 
Unpacking and Setup ......................................................................................................................................7 
Unpacking and Inspecting Your Shipment....................................................................................................................... 7 
Parts Included in the UVCS Conveyor.............................................................................................................................. 8 
Lamp Installation and System Interconnect ....................................................................................................8 
Fusion Series Lamps ........................................................................................................................................................ 8 
Conveyor Operation...................................................................................................................................... 12 
Setting Adjustments .....................................................................................................................................13 
Adjusting Conveyor Blower Speed ................................................................................................................................ 13 
Maintenance.................................................................................................................................................14 
Belt-Tracking Adjustment.............................................................................................................................................. 14 
Conveyor Belt Replacement.......................................................................................................................................... 14 
Troubleshooting............................................................................................................................................ 17 
Spare Parts and Accessories.......................................................................................................................... 17 
Conveyor Accessories.................................................................................................................................................... 17 
Fusion Lamp Spare/Replacement Parts......................................................................................................................... 18 
UVCS Conveyor Spare/ Replacement Parts ................................................................................................................... 18 
Specifications................................................................................................................................................ 19 
Definition of Terms.......................................................................................................................................21 
Warranty ...................................................................................................................................................... 22 
Index.............................................................................................................................................................23 

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Introduction

Introduction to the User Guide

This guide describes how to assemble, use, and maintain the Dymax UVCS Light-Curing Conveyor System safely

and efficiently.

Intended Audience

Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel.

If you are new to UV light curing and do not understand the instructions, contact Dymax Application

Engineering to answer your questions before using the equipment.

Where to Get Help

Dymax Customer Support and Application Engineering teams are available in the United States, Monday

through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email Dymax at

[email protected]. Contact information for additional Dymax locations can be found on the back cover of this

user guide.

Additional resources are available to ensure a trouble-free experience with our products:

◼Detailed product information on www.dymax.com

◼Dymax adhesive Product Data Sheets (PDS) on our website

◼Material Safety Data Sheets (SDS) provided with shipments of Dymax adhesives

Safety

WARNING! If you use a Dymax light-curing conveyor without first reading and understanding

the information in this user guide, injury can result from exposure to high-intensity light. To

reduce the risk of injury, read and ensure you understand the information in this user guide before

assembling and operating a Dymax conveyor system.

To use this system safely, it must be set up and operated in accordance with the instructions given

by Dymax. Using the system in any other manner will impair the protection of the system. Dymax

assumes no liability for any changes that may impair the protection of the system.

General Safety Considerations

All users of Dymax equipment should read and understand this user guide before assembling and using the

equipment.

To learn about the safe handling and use of light-curable formulations, obtain and read the SDS for each

product. Dymax includes an SDS with each adhesive sold. In addition, fluid product SDS can be requested

through our website.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Specific Safety Considerations

Dymax light-curing conveyors are designed to maximize operator safety and minimize exposure to UV light. To

use the conveyor safely, it must be set up and operated in accordance with the instructions in this user guide.

Dymax UV Light-Curing System Safety Considerations

Dymax UV light-curing technology has been used successfully for over 30 years. The fast cure, one-component

nature of our UV light-curing technology has made it the process of choice for many manufacturers requiring a

"cure on demand" assembly process. Operators must understand these four concepts to use the UV light

source safely: UV exposure, high-temperature surfaces, ozone, and bright, visible light. Each is described

below.

UV Exposure

Standard Dymax UV light-curing systems have been designed primarily to emit UVA energy (Figure 1). UVA

energy is generally considered the safest of the three UV ranges: UVA, UVB, and UVC. Although OSHA does not

currently regulate UV light exposure in the workplace, the American Conference of Governmental Industrial

Hygienists (ACGIH) does recommend Threshold Limit Values (TLVs) for ultraviolet light.

The strictest interpretation of the TLV (over the UVA range) for workers’ eyes and skin allows continuous

exposure up to 1 mW/cm2(intensity). Unless you are placing bare hands into the curing area, it is unusual to

exceed these limits. To put 1 mW/cm2limit into perspective, a cloudless summer day will typically exceed

3 mW/cm2of UVA light, and also include the more dangerous UVB light (primarily responsible for sun tans,

sun burns, and skin cancer) as well.

Figure 1. UV Spectrum

Checking the Workstation

The human eye cannot detect "pure" UV light, only visible light. A radiometer should be used to measure stray

UV light to confirm the safety of a UV light-curing process. A workstation that exposes an operator to more

than 1 mW/cm2of UVA continuously should be redesigned.

Protecting Operators

Light-curing technology can be a regulatory compliant, "worker-friendly" manufacturing process when the

proper safety equipment and operator training is utilized. There are two ways to protect operators from UV

exposure: shield the operator and/or shield the source.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Shield the Operator

UV-Blocking Eye Protection - UV-blocking eye protection is recommended when operating UV light-curing

systems. Both clear and tinted UV-blocking eye protection is available from Dymax.

UV-Blocking Skin Protection —Where the potential exists for UV exposure upon skin, opaque, UV-blocking

clothing, gloves, and full-face shields are recommended.

Shield the Source of UV

Any substrate that blocks UV light can be used as a shield to protect workers from stray UV light. The following

materials can be used to create simple shielding structures or blind corners:

Sheet Metal —Sheet metal (aluminum, steel, stainless steel, etc) should be coated black or black anodized to

minimize reflection of UV and visible light toward operators.

Rigid Plastic Film —Transparent or translucent/UV-blocking plastics (typically polycarbonate or acrylic) are

commonly used to create shielding where some level of transparency is also desired. These rigid plastic films

are available either water clear or tinted.

Flexible Film —UV-blocking, flexible urethane films can be used to quickly create workstation shielding. This

UV-blocking, flexible urethane film is available from Dymax. Call for assistance.

High-Temperature Surfaces

Surfaces exposed to high-intensity curing lights may rise in temperature. The intensity, distance, exposure

time, cooling fans, and composition of the surface can all affect the rise in surface temperature. In some cases,

exposed surfaces can reach temperatures capable of producing a burn or causing damage to a substrate. In

these cases, care must be taken to ensure either a more moderate surface temperature or appropriate

protection/training for operators.

Ozone

Standard Dymax lamps (UVA type) generate an insignificant amount of UVC and therefore essentially no

ozone. Some UV light-curing systems, like those used to cure UV inks, emit primarily “shortwave” (UVB and

UVC) energy. Upon exposure to UVC light (specifically <240 nm), oxygen molecules (O2) split into oxygen

atoms (O) and recombine with O2to create ozone O3. The current, long-term ozone concentration limit

recommended by ACGIH, NIOSH, and OSHA is 0.1 ppm (0.2 mg/m3).

Bright, Visible Light

The bright, visible light energy emitted by UV light-curing systems can cause eye strain if proper eye protection

or shielding is not used. The proper use of tinted eye protection and/or opaque/tinted shielding can be utilized

to reduce eye strain and address this concern.

Summary

UV light sources can be more “worker friendly” than many commonly accepted industrial processes, provided

the potential concerns are addressed. Contact your Dymax representative for information regarding the

proper use of Dymax UV light-curing systems.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Product Overview

Description of the Dymax UVCS Conveyor System

The Dymax UVCS Light-Curing Conveyor System is designed to provide reliable and consistent processing of

UV/Visible light-curable adhesives and coatings. Standard features include a Direct-Drive Motor, adjustable

Lamp height, integrated and adjustable Cooling System, and a UV-Resistant Belt.

The UVCS is designed for bench- or table-top operations. The self-contained Cooling System and integral UV

light allows the Conveyor to be placed virtually anywhere space permits.

Dymax UV light-curing sources are capable of curing a wide variety of light-curable adhesives, coatings, and

inks. They have extensive use in a variety of applications such as bonding, potting, sealing, and encapsulating.

These light sources offer exceptional versatility and expandability to accommodate most process demands.

A large number of accessories are available for the base Conveyor. These items address safety, as well as

functional flexibility, which is depicted and discussed in this manual.

Figure 2. UVCS Conveyor System with Two Fusion Lamps (UVCS 39 not shown)

Unpacking and Setup

Unpacking and Inspecting Your Shipment

When your conveyor arrives, inspect any boxes for damage and notify the shipper immediately of box

damage.

Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim

for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Check that the parts included in your order match those listed below. If parts are missing, contact your local

Dymax representative or Dymax Customer Support to resolve the problem.

Parts Included in the UVCS Conveyor

◼UVCS Conveyor Unit

◼Lamp and Power Source Options (Dependent on model number ordered) - A Lamp Power Supply that

allows external electrical inputs and provides power to the Lamp located in the Reflector Assembly

Housing. The Power Supply contains the On/Off Power Switch, Control, and Interlock Circuitry.

The Power Supply also houses its own Cooling Fans. The rear panel has an AC Power Receptacle,

connections for the Lamp, Conveyor Interlocks, and Slave-Unit Control.

The Lamp Power Supply allows adjustment for different voltage and frequency conditions suitable for

virtually any electrical system in the world. Switching between 50 and 60 HZ frequency operation

requires movement of Capacitor Jumpers in the Power Supplies. See the Fusion Lamp Operators

Manual included with your Conveyor System for specific instructions.

◼Power Cord

◼Fusion “D” Bulb (PN 36399) is standard. “H” Bulbs (PN 36441) and “V” Bulbs (PN 38146) are available

upon request

◼UV Goggles, Two Pairs

◼Dymax UVCS Conveyor System User Guide

Lamp Installation and System

Interconnect

Fusion Series Lamps

NOTE: Refer to the Fusion Lamp operator's manual for detailed Irradiator and Power Supply information.

1. If the optional Conveyor Cart (PN 39215) or Plate Kit (42566) has been purchased, assemble the

Conveyor Cart prior to building the Conveyor System.

2. Uncrate and assemble the Conveyor. See Dymax UVCS-Fusion Conveyor System Quick Start

Instructions for Conveyor assembly instructions.

3. Install the Connector Cables from the Fusion Power Supply’s J-105B and J-106 Connectors to the rear

of the Conveyor (Figure 3).

4. Unpack the Fusion Lamp Assembly(ies). Each Lamp Assembly includes an Irradiator (Lamp), and

Lamp-Connector Cord (Figure 4). For Dual-Fusion Lamp units, the Master Lamp Assembly includes an

RF Detector, an RF-Detector Connector Cord, and “Master” to “Slave” Power-Supply Connector

Cords.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

CAUTION! Each Fusion Lamp Assembly has a fine mesh RF Screen covering the Lamp Face. Great

care should be taken during installation and handling of these units to avoid puncturing or damaging

the RF Screen. RF energy can be released if the RF Screen is damaged in any way.

Figure 3. Cable Configuration

Figure 4. Irradiator

5. Inspect the RF Screen on the bottom of the Irradiator. Make sure there are no rips or tears in the RF

Screen.

NOTE: Any tears in the RF Screen will result in an RF Interlock failure when the equipment is operated.

6. Mount the Irradiator(s) into the Conveyor’s Lamp Support (Figure 5). Take particular care not to

damage the Protective Screen covering the Bulb end of the Irradiators.

Figure 5. Conveyor with Lamp(s) Installed

7. Locate the RF Detector Mounting Bracket on the opening provided in the Lamp Basket Assembly

(Figure 7). The RF Detector senses microwave leakage through the Rubber Window in the wall of the

Conveyor. Microwave leakage indicates a torn Protective Screen on the bottom of the Irradiator.

NOTE: The RF Detector Assembly is pre-installed on all new conveyors purchased with Fusion Lamps.

8. Install the RF Detector next to the Fusion Irradiators on the Conveyor’s intake side (if not already

installed). Attach the RF Detector’s Connector Cord to the RF Detector (Figure 7).

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Figure 6. RF Detector Assembly

Figure 7. RF Detector Connector Cord

9. Connect the Irradiator Cable(s) to the Irradiators (Figure 8).

Figure 8. Irradiator Cable Connections

10. Unpack the Power Supply(ies). A 220-Volt Power Cord is provided with each Power Supply (Figure 9).

The Power Supplies may be configured for either 50 or 60 HZ operation and for 208-, 220-, 230-, or

240-Volt operation. Changing between 50 and 60 HZ operation requires repositioning of two

Capacitor Jumpers in each Power Supply. The Power Supply’s shipping box is labeled with the voltage

and frequency set at the factory. Detailed Power Supply setup instructions are provided in the Fusion

Lamp operator's manual.

Figure 9. Power Supplies (front)

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

11. Position the Power Supply(ies) on the Conveyor’s Mounting Stand or in a location near the Conveyor.

Attach the Connector Cable leading from the RF Detector to the J-105A Receptacle on the back of the

Master Power Supply. Attach the cables leading from the back of the Conveyor to the J-105B and J-

106 Receptacles of the Master Power Supply (Figure 10). These cables are labeled to aid in assembly.

Figure 10. Power Supplies (back)

12. For dual-Fusion units, connect the Jumper Cable between J-107 of the Master Power Supply and J-

106 of the Slave Power Supply. Install the Jumper Plug in J-105A of the Slave Power Supply.

13. Connect the other end of the Irradiator Cable to the J-103 and J-104 Receptacles of the Power

Supply(ies). Connect the Power Cord to the back of the Power Supply and to a 208-240-Volt Power

Source.

14. Plug in the Conveyor and turn it on. When the Conveyor is operating, and the Belt is in motion, turn

the Power Supply on by closing the Breakers on both of the Power Supply’s Front Panels.

15. Turn the Irradiators on by pressing the Lamp On Button of the Master Power Supply (Figure 11). Both

the Master and the Slave Power Supplies will go through a warm-up cycle. The Blower inside the

Irradiators will turn on and the Lamps will ignite. The Lamps reach full intensity within 5 seconds

after ignition. Your UVCS Conveyor is now ready for operation.

Figure 11. Power Supply (front)

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Conveyor Operation

1. Install all safety accessories to protect operator from UV-light emissions.

2. Apply power to the Conveyor and turn it on.

3. Unlock the Speed Control Knob (Figure 13) and adjust the speed for the desired setting. The Speed

Control Knob is a 10-Turn Potentiometer and allows speed adjustment from approximately 0.9 FPM

to 32 FPM (feet per minute).

Figure 12. Conveyor Front Panel

Figure 13. Speed Control Knob

4. If any adjustments are needed for the Belt alignment, refer to the Maintenance Section of this

manual.

5. Adjust the height of the Lamps to the desired distance.

6. Once all the settings (speed and Lamp height) have been properly set, the Conveyor is ready for

operation.

7. When the Conveyor is operating and the Belt is in motion, turn the Power Supply on by closing the

Breaker(s) on both of the Power Supply’s Front Panels.

8. Turn the Irradiators on by pressing the Lamp On Button of the Master Power Supply (Figure 11). Both

the Master and the Slave Power Supplies will go through a warm-up cycle. The Blower inside the

Irradiators will turn on and the Lamps will ignite. The Lamps reach full intensity within 5 seconds

after ignition. Your UVCS Conveyor is now ready for operation.

NOTE: The Fusion Power Supplies are interlocked with the Conveyor so that the Conveyor must be

operating and the Conveyor Belt in motion before the Lamps will ignite. This prevents Belt overheating

and damage that can result if the Belt is stationary when the Lamp is turned on.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Setting Adjustments

Adjusting Conveyor Blower Speed

The Blower controls the amount of cooling air provided to the Lamp Assemblies to keep them at proper

operating temperatures. A small percentage of the cooling air is also diverted downward through the

Conveyor Belt. This air flow provides a small hold-down force to keep light objects from moving while traveling

on the belt. The Exhaust Blower speed is set at the factory during final system testing for the Conveyor model

ordered.

If adjustment is required, remove the Access Panel from the front of the Exhaust Blower Housing (Figure 14),

unlock the Speed Control Knob (Figure 15), adjust the Exhaust Blower speed setting, and relock the Speed

Control Knob. The range of the Exhaust Blower Speed Control Knob is 0.0 to 0.85 turns. Table 1 shows the

approximate settings for Exhaust Blower speed.

Figure 14. Access Panel

Figure 15. Speed Control Knob

Table 1. Blower-Speed Potentiometer and Lamp-Cradle Height Settings for Optimum Bulb

Cooling

Model Number

Blower-Speed Potentiometer Setting

Height

1 in

3 in

4.5 in

UVCS-F-1-230

0.20

0.40

0.54

UVCS-F-2-230 or UVCS 39

0.45

0.54

0.80

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Maintenance

Belt-Tracking Adjustment

All Dymax UVCS Conveyors are factory adjusted to

provide proper tracking of the Belt. Should further

adjustments become necessary, there are two

knurled Adjustment Knobs located at the input end of

the Conveyor (Figure 16). To adjust tracking, simply

tighten the side to which the Belt is tracking.

NOTE: Do not over tighten the Belt. This will lead to

accelerated degradation of the Belt. The Belt should

be stoppable with moderate hand pressure.

Figure 16. Belt-Tension Adjustment Knob

Conveyor Belt Replacement

1. Remove the Pinch Guard from the motor side of the Conveyor by removing the two M4x8 Screws

(Figure 17) on the front side of the Conveyor and the M4x25 Screw (Figure 18) from the motor-drive

side of the Conveyor.

2. Remove the Pinch Guard from the input side of the Conveyor by removing the three M4x8 Screws

(Figure 19) from both sides.

Figure 17. Two M4x8 Screws

Figure 18. M4x25 Screw

Figure 19. Three M4x8

Screws

3. Remove all tension from the Belt by fully backing off the Belt-Tension Adjustment Knobs (Figure 16).

4. Position the Belt Splice to the end of the Conveyor (Figure 20). Remove the Fiberglass Rod that ties

the ends of the Belt together (Figure 21). Remove the Belt.

5. Run the new Belt around the Conveyor Frame (Figure 22).

6. Install the Fiberglass Rod through the Belt Loops.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

7. Apply some adhesive to both ends of the Fiberglass Rod to prevent it from moving during Conveyor

operation (Figure 23).

Figure 20. Spliced End of Belt

Figure 21. Fiberglass Rod

Figure 22. Replacing Belt

Figure 23. Applying Adhesive

8. Equally tighten the Belt-Tension Knobs (Figure 16) on both sides of the conveyor to remove excess

slack from the Belt. Enough tension should be applied on the Belt so that the Belt can only be moved

across the two Rollers by moderate hand pressure when the Conveyor is not running.

CAUTION! Excessive tightening of the Belt will result in early Belt failure. Since the two Conveyor

Rollers have a crown in the middle, only minimum tightening is necessary.

9. Start the Conveyor and adjust the Belt-Tensioning Knobs (Figure 16) until the Belt runs in the center

of the loading end of the Conveyor. There should be enough tension on the Belt so that the Belt does

not slip on the rollers, but loose enough so that it can be stopped by moderate hand pressure when

the Conveyor is running. If stopping the Belt stalls the Conveyor Motor, the Belt is too tight and must

be loosened.

10. Monitor the tracking of the Belt as the conveyor operates and use the Belt-Tensioning Knobs (Figure

16) to make fine adjustments. To adjust tracking, simply tighten the side to which the Belt is tracking.

11. Reinstall the Pinch Guards on both ends of the Conveyor. This step is critical to Belt-Speed Sensor

operation. The Pinch Guard on the Unloading End of the Conveyor contains a Shield for the Sensor to

prevent damage if the Belt contacts it while operating.

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

12. Verify that there is proper clearance between the Belt’s seam and the Pinch Guard (Figure

24). If the Pinch Guard is too close to the Belt, contact Dymax for a replacement Pinch

Guard.

Figure 24. Verify Pinch Guard

Left Side

Right Side

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Troubleshooting

CAUTION! Only qualified maintenance personnel should attempt the following procedures.

Table 2. Troubleshooting Chart for the UVCS Conveyor

Problem

Possible Cause

Testing

Corrective Action

Conveyor

is not

operating

Main-Line Circuit

Breaker deployed

Toggle Power Switch off, then

on, to reset the Circuit Breaker.

Check current rating of the Breaker

and compare to Table 4.

Improperly fastened

connections

Check all connections.

Properly fasten Power Cord.

Fuses for Motor

Controller blown

Remove Fuses from Fuse

Holders (located in the left side

of Control Box of unit) and

check with an Ohmmeter.

Replace if defective.

Belt is hung up

Inspect the Belt for any signs of

a mechanical bind.

Resolve bind and continue

operation.

Tension too low on Belt

(Power Switch will light

and Motor will turn but

the Belt does not move)

Verify the operation of the

Drive Shaft and Drive Rollers.

Use the Tracking Adjustment Knobs

to increase the tension on the Belt.

Both Knobs will have to be turned

the same amount to not affect the

alignment.

Belt tracks to

one side

Belt-Adjustment Knobs

are out of position

Visually inspect the Belt. Belt

will track to one side.

Tighten the Adjustment Knob (the

one located on the side to which

the Belt is tracking towards) until

Belt tracks straight. Only minor

adjustments should be made at

one time.

Fusion Lamp(s)

not igniting

Please reference the Fusion Lamp operator's manual for troubleshooting assistance.

Spare Parts and Accessories

Conveyor Accessories

Item

Part Number

Conveyor Rolling Cart Kit

39215

Riser Kit, 2" (for 6" of Clearance)

39218

Riser Kit, 6" (for 10" of Clearance)

39200

Shield Extension Kit

39209

UVCS 39 Transfer Plate Kit

42566

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Fusion Lamp Spare/Replacement Parts

Item

Part Number

D Bulb UV

36399

H Bulb

36441

V Bulb

38146

Fusion Lamp Filter Kit

36560

Fusion Irradiator Screen Kit

37010

Fusion Lamp/Power Supply

36402

Magnetron

38136

UVCS Conveyor Spare/ Replacement Parts

Item

Part Number

Blower, 230 VAC,

40147

Circuit Breaker, 115 VAC

39128

Conveyor Speed Potentiometer

40006

Curtain Assembly (2 Required)

39207

DC Motor Controller Resistor

40178

DC Motor Controller

40179

DC Motor Speed Indicator Sensor

39136

Exhaust Blower Speed Potentiometer

40149

Gear Motor, 90 VDC

43391

Hour Meter

35981

Mesh Belt

39134

Mesh Belt, Fine

39772

Pinch Guard, Conveyor Discharge

39119

Pinch Guard, Conveyor Inlet

39118

Red Lion Counter Timer 50020

39132

Red Lion 12V Power Supply

39133

Solid Acrylic Shield (2 Required)

39205

Speed Controller Knob

40143

UVCS 39 Mesh Belt

Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Specifications

Table 3. Physical Specifications

Property

Specification

Model

UVCS-F-1-230

UVCS-F-2-230 & UVCS39-F-2-230

Part Number

39150

39160 & 42203

Lamp Configurations*

1 Fusion F300 Series Lamp

2 Fusion F300 Series Lamps

Cure Width

6" [152 mm]

12" [305 mm]

Motor Drive

Direct

Belt Speed

1.0 –32.0 ft/min [0.3 –9.7 m/min]

Belt Speed Display

Red LED, 1 decimal place

Lamp Focus Adjustment

2.1" - 4.5" [53.3 mm - 114 mm]

Maximum Part Height

4.5" [114 mm]**

Exhaust System

1 integral centrifugal blower

* The UVCS Series Conveyor has a 12" belt width. A single Fusion Lamp will utilize the center 6" of the Belt, while the Dual-Fusion Lamp configuration could

span the full 12" width.