dymax BlueWave RediCure MX-250 Emitter User manual

BlueWave® MX-250 Emitter User
Guide
LED Flood-Curing Emitters
▪Instructions for Safe Use
▪Setup and Operation
▪Maintenance
▪Ordering Spare Parts and Accessories

BlueWave® MX-250 Emitter User Guide
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About Dymax
UV/Visible light-curable adhesives. Systems for light curing, fluid dispensing, and fluid packaging.
Dymax manufactures industrial adhesives, light-curable adhesives, epoxy resins, cyanoacrylates, and activator-cured
adhesives. We also manufacture a complete line of manual fluid dispensing systems, automatic fluid dispensing systems,
and light-curing systems. Light-curing systems include UV broad-spectrum and LED curing sources configured in, spot,
flood, and conveyor systems designed for compatibility and high performance with Dymax adhesives.
Dymax adhesives and light-curing systems optimize the speed of automated assembly, allow for 100% in-line inspection,
and increase throughput. System designs enable stand-alone configuration or integration into your existing assembly line.
Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the
product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to
that contained in the Dymax standard Conditions of Sale. Dymax recommends that any intended application be evaluated
and tested by the user to ensure that desired performance criteria are satisfied. Dymax is willing to assist users in their
performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and
evaluations.

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Contents
Introduction......................................................................................................................... 4
Introduction to the User Guide......................................................................................... 4
Where to Get Help ............................................................................................................ 4
Safety................................................................................................................................... 4
Product Overview................................................................................................................. 5
Description of BlueWave®MX-250 Emitters ..................................................................... 5
Unpacking ............................................................................................................................ 6
Parts Included ................................................................................................................... 6
Installation........................................................................................................................... 6
Important Information...................................................................................................... 6
Mounting/Connections ..................................................................................................... 7
Troubleshooting & Maintenance .......................................................................................... 9
Product Cleaning and Care.............................................................................................. 10
Glass Window Replacement............................................................................................ 10
Compatible Devices............................................................................................................ 11
Spare Parts......................................................................................................................... 11
Specifications ..................................................................................................................... 13
Declaration of Conformity.................................................................................................. 14
Warranty............................................................................................................................ 15
Index.................................................................................................................................. 15

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Introduction
Introduction to the User Guide
This guide describes how to set up, use, and maintain BlueWave® MX-250 emitters safely and
efficiently.
Intended Audience
This user guide is meant for experienced process engineers, technicians, and manufacturing
personnel. If you are new to high-intensity LED light sources and do not understand the
instructions, contact Dymax Application Engineering for answers to your questions before
using the equipment.
Where to Get Help
Customer Support and Applications Engineering teams are available by phone and email in
Germany, Monday through Friday, from 8:00 a.m. to 5:00 p.m. Central European Time. You can
also email Dymax Europe GmbH at [email protected]. Please see the back cover for
worldwide contact information. For more information about this product, visit dymax.com.
Safety
WARNING! If you use this UV LED light source without first reading and
understanding the information in the UV Light Safety Guide, SAF001, injury can
result from exposure to high-intensity light. To reduce the risk of injury, please read
and ensure you understand the information in that guide before assembling and
operating the Dymax UV LED light source.
Specific Safety statements for this device:
This device falls under IEC 62471 Risk Group 3 for UVA and Blue Light Emissions:
WARNING. UV emitted from this product. Avoid eye and skin exposure to
unshielded products.
WARNING. Possibly hazardous optical radiation emitted from this product. Do
not look at operating lamp. Eye injury may result.

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Product Overview
Description of BlueWave®MX-250 Emitters
▪When paired with a MX-series controller, BlueWave® MX-250 emitters function as a mini-
flood-curing system with a 50 mm x 50 mm (2 in x 2 in) asserted curing area. They provide
manufacturers with curing flexibility and expansion capabilities.
▪The BlueWave® MX-250 emitter is air cooled using an axial fan.
▪The BlueWave® MX-250 emitter can be mounted using one of two hole patterns in
the housing body.
Figure 1. Main Components of BlueWave® MX-250 System
Stand
Power
Switch
Controller
LED
Emitter
Touch
Screen
Display

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Unpacking
Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately.
Open each box and check for equipment damage. If parts are damaged, notify the shipper and
submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you
immediately.
WARNING! Until the BlueWave® MX-250 emitter is attached to a controller
via the interconnect cable it is susceptible to ESD damage, handle according to ESD
standards using a ground strap and do not touch exposed connector pins.
The parts below are included in every package/order. If parts are missing from your order,
contact your local Dymax representative or Dymax Customer Support to resolve the problem.
Parts Included
▪BlueWave® MX-250 LED Emitter Assembly
▪User Guide
Installation
The BlueWave® MX-250 emitter is part of a MX-series curing system and requires connection
to a controller via an interconnect cable for proper operation.
Important Information
▪Do not connect any components while power is applied.
▪Mount the BlueWave® MX-250 emitter to a rigid support, such as the emitter
stand PN 42390, prior to connecting the interconnect cable to prevent handling
damage.
▪Do not touch the emitter aperture glass. This can result in poor performance
and broken glass due to heating. Inspect before each use and clean with
isopropyl alcohol if contaminated.
▪If emitter aperture glass is permanently contaminated it must be replaced for
safe operation.

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Mounting/Connections
▪Each emitter has two sets of M3 x 0.5 mm holes (Figure 2) that align with Dymax
stands and holders.
▪When connecting the emitter to the controller, ensure proper strain relief to
prevent pinching or kinking of the interconnect cable.
▪The cooling air intake on top of unit must be free flowing, do not cover.
▪Exhausting air on sides must be given at least 1 mm (0.04”) of clear space to
obstructions for safe use.
Figure 2. BlueWave® MX-250 Emitter Dimensions
▪When multiple emitters are mounted side-by-side, maintain 1 mm (0.04”) of
clear space between units. For outermost units, maintain 20 mm (0.8”) of free
space to obstructions for safe use.

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Figure 3. Example of Installation Using Array Stand

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Troubleshooting & Maintenance
Problem
Possible Cause
Corrective Action
BlueWave® MX-250
LED does not
produce light
LED intensity adjustment
set to 0% or too low
Increase LED intensity setting.
LED cycle time is set to 0
seconds
0 Seconds sets manual mode and
requires a trigger.
Interlock is open
Verify interlock jumpers are in place.
Verify PLC command structure for PLC
mode.
Interface cable connections
loose or damaged
Check connections and condition of
interface cable.
Trigger setting not
matched to input
Trigger setting on admin screen should
match the desired input trigger
channel.
LED head is not connected
to the correct port/channel
Verify that the head is connected to the
desired port/channel.
BlueWave® MX-250
LED suddenly stops
producing light
Over-temperature
shutdown was triggered
Verify alarms.
Footswitch defective
Activate unit using the front control
panel. Replace the footswitch if the unit
operates from the front control panel.
Interlock is open
Verify interlock jumpers are in place.
Verify PLC command structure for PLC
mode.
BlueWave® MX-250
LED provides only
low-intensity light
LED intensity adjustment
set to minimum
Increase LED intensity setting on admin
settings or I/O input for PLC mode.
Contaminated/dirty lens
optics
Clean the surface of the lens.

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Product Cleaning and Care
▪Product cleaning is limited to wiping the product with a damp cloth. Do not soak.
Isopropanol Alcohol or household cleaners may be used for cleaning the product.
▪Always inspect the quartz window for cleanliness before use. Foreign material can cause
permanent damage to the window. Clean with Isopropanol Alcohol to remove smudges or
foreign material. Damaged or permanently etched windows should be replaced.
▪Do not use compressed air to removed particle debris inside the emitter as it may damage
the high-speed cooling fan.
Glass Window Replacement
1. Before starting, disconnect power to the unit.
2. Lay the emitter on its side with the cover facing upwards. Using a 5/64” hex key, loosen
and fully remove the two screws (Figure 4).
3. Remove the side cover by lifting from the bottom as shown in Figure 5.
Figure 4. Remove Screws
Figure 5. Remove Side Cover
4. Slide the damaged glass cover out (Figure 6), taking care not to touch the metallic reflector
surfaces.
NOTE: If the old window has shattered, be sure to remove all debris before attempting to
install the new glass window.
5. Unwrap the new window and carefully clean with the enclosed alcohol swab. Holding the
window by its sides, slide into the groove (Figure 7). Take care not to touch the glass with
bare hands, as any residue left on the window can adversely affect the performance of the
unit.