Dyna-Glo DGF510SBP User manual

1
.
70-10-537 Rev. 8/13/15
5-BURNER
LP GAS GRILL
WITH SIDE BURNER
Model #DGF510SBP
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
ANS Z21.58b- 2012
CSA 1.6b- 2012
Outdoor Cooking
Gas Appliances

2
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 17
Care and Maintenance ................................................................................................................. 22
Troubleshooting ........................................................................................................................... 25
Warranty ...................................................................................................................................... 27
Replacement Parts List .............................................................................................................. 28
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away
from the appliance and immedi-
ately call your local re depart-
ment.
1. Do not store or use gasoline
or other ammable liquids or
vapors in the vicinity of this or
any other appliance.
2. An LP (liquid propane) cylin-
der not connected for use shall
not be stored in the vicinity of
this or any other appliance.
3. This grill is for outdoor use
only and shall not be used in a
building, garage, under over-
hangs or any other enclosed
area.
4. Do not leave a lit grill unat-
tended. Keep children and pets
away from the grill at all times.
WARNING
DANGER

3
CAUTION
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
(b) Provided with a listed overlling prevention device.
(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
SAFETY INFORMATION
Fuels used in gas or oil red appliances and the products of combustion of such fuels contain
chemicals, including Benzene, known to the State of California to cause cancer, birth defects or
other reproductive harm. This product contains chemicals, including lead and lead compounds,
known to the State of California to cause cancer, birth defects or other reproductive harm. Wash
hands after handling.
CALIFORNIA PROPOSITION 65
DANGER
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.

4
SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code, CSA
B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or
leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the
grill before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability
to properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
WARNING
36in 36in
914.4mm
914.4mm

5
PACKAGE CONTENTS
B
C
D
A
H
G
E
F
I
J
K
L
N
O
M
P
Q
R
V
T
S
U
PART DESCRIPTION QUANTITY
A Hood Handle 1
B Temp Gauge 1
C Grill Body Assembly 1
D Control Knob 6
E Grease Pan 1
F Grease Cup 1
G Warming Rack 1
H Cooking Grate 3
I Heat Tent 5
J Left Side Table Assembly 1
K Side Burner Rack 1
L Side Burner 1
M Right Side Burner Body 1
N Control Knob Bezel 1
PART DESCRIPTION QUANTITY
O Left Leg Assembly 1
P Leg End Cap 2
Q Cylinder Block Bar 1
R Cart Rear Support 1
S Bottom Shelf’s Rear
Bracket Assembly 1
T Cart Front Panel - Upper 1
U Cart Front Panel - Lower 1
V Right Leg Assembly 1
W Bottom Shelf 1
X Axle 1
Y Wheel 2
Z Bottom Shelf’s Front
Bracket Assembly 1
W
Y
X
Z

6
HARDWARE CONTENTS
ST4.8x10
Screw
Qty. 2
M6
Wingnut
Qty. 2
M6x16
Bolt
Qty. 34
M10
Nut
Qty. 2
M10-M6
Wrench
Qty. 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle,
Plier, Adjustable Wrench
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
CC
AA BB DD FF
M6
Spring
Washer
Qty. 2
GG
M6
Washer
Qty. 2
HH
M4x10
Bolt
Qty. 2
II
M5x12
Bolt
Qty. 2
EE

7
ASSEMBLY INSTRUCTIONS
1. Put two leg end caps (P) under left leg
assembly (O), and fasten them with two
ST4.8X10 screws (AA).
Hardware Used
ST4.8x10 Screw x 2
2. Slide the axle (X) through the right leg
assembly (V) and then put the wheels (Y) on
both sides, and tighten the wheels with M10
nuts (BB) with wrenches (CC). Please note, this
step requires two people to complete, and if
necessary any other plier or adjustable wrench
can be used for assembly.
Hardware Used
BB M10 Nut x 2
2
AA
1
P
O
CC M10-M6
Wrench x 2
AA
V
X
Y
BB

8
ASSEMBLY INSTRUCTIONS
3. Use eight M6x16 bolts (DD) to assemble cart
front panel - upper (T) and cart front panel -
lower (U) between left leg assembly (O) and
right leg assembly (V). Please note the front
panel - lower’s (U) direction, the side with rivet
nut in the middle should be downward.
Hardware Used
DD M6x16 Bolt x 8
3
U
TO
V
DD
4. Use four M6X16 bolts (DD) to fasten the
bottom shelf’s front bracket assembly (Z),
bottom shelf’s rear bracket assembly (S) and
bottom shelf (W).
4
S
W
Z
Hardware Used
DD M6x16 Bolt x 4
DD

9
ASSEMBLY INSTRUCTIONS
5. Assemble bottom shelf assembly to the left
leg assembly (O) and right leg assembly (V) with
four M6X16 bolts (DD).
6. Use four M6x16 bolts (DD) to fasten the cart
rear support (R) to the left and right leg
assembly. Please note the cart rear support’s
(R) direction, the side with the rivet nut in the
middle should be upward. Then use two
M5x12 bolts (EE) to fasten the cylinder block
bar (Q) between the cart front panel - lower (U)
and the cart rear support (R).
5
6
Hardware Used
DD M6x16 Bolt x 4
R
DD
EE
DD
V
O
Hardware Used
DD M6x16 Bolt x 4
EE M5x12 Bolt x 2 R
U
Q
Bottom Shelf
Assembly

10
ASSEMBLY INSTRUCTIONS
8. Assemble the temp gauge (B) onto the hood.
Please use the washer and wing nut
pre-assembled with temp gauge to install the
temp gauge (B) onto the hood.
7. Assemble the hood handle (A) to the
hood with two wingnuts (FF) and two spring
washers (GG) and two M6 washers (HH).
7
8
Hardware Used
FF M6 Wingnut x 2
GG M6 Spring Washer x 2
A
HH
FF
GG
B
HH M6 Washer x 2

11
ASSEMBLY INSTRUCTIONS
9. Assemble the grill body assembly (C) onto the
cart assembly with four M6x16 bolts (DD). 9
10. Pre-assemble two M6x16 bolts (DD) onto the
grill body assembly (C) and do not tighten them
and make sure to leave a 5mm gap between
the bolt and grill body’s end cap. Then hang
the left side table assembly (J) on the bolts
and fasten the left side table assembly (J) with
three M6x16 bolts (DD) and tighten all bolts.
10
Hardware Used
DD M6x16 Bolt x 4
DD
DD
J
C
Hardware Used
DD M6x16 Bolt x 5
C

12
ASSEMBLY INSTRUCTIONS
11. Pre-assemble two M6x16 bolts (DD) onto the
grill body assembly (C) and do not tighten
them and make sure to leave a 5mm gap
between the bolt and grill body’s end cap.
Then hang the right side burner body (M) on
the bolts and fasten the right side burner body
(M) with three M6x16 bolts (DD) and tighten
all bolts.
11
Hardware Used
DD M6x16 Bolt x 5
CM
DD
12. Use two M4x10 bolts (II) to assemble the side
burner valve assembly and control knob bezel
(N) to the right side burner body (M).
12
Hardware Used
II M4x10 Bolt x 2 II
M
N

13
13
ASSEMBLY INSTRUCTIONS
13. Disassemble two M4x10 bolts that are pre-
assembled on the side burner (L) and use them
to assemble the side burner (L) on the right
side burner body (M).
Please ensure the gas valve orice is correctly
positioned inside side burner inlet (venturi).
M
L
WARNING: IT IS VERY IMPORTANT TO CHECK
AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 15.
FAILURE TO DO SO MAY RESULT IN FIRE OR
EXPLOSION, POSSIBLY CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.
14
14. Connect the side burner sparker wire to the
side burner sparker.
Wrong Wrong Correct
Correct
Incorrect
Incorrect 2 Bolts previously
disassembled

14
15
ASSEMBLY INSTRUCTIONS
15. Put the side burner rack (K) in place.
16. Assemble the six control knobs (D). 16
K
D

15
ASSEMBLY INSTRUCTIONS
17. Put the ve heat tents (I) into place over
each burner. 17
18. Put three cooking grates (H) and one warming
rack (G) in place. 18
G
H
I

16
ASSEMBLY INSTRUCTIONS
19. Place grease pan (E) and grease cup (F)
in place. 19
E
F
20. Place gas cylinder (sold separately) into the
nesting hole located in the Bottom shelf (W).
Rotate the gas cylinder until the hose/regulator
coupling aligns with the threaded valve of the
cylinder. Hand-tighten the hose/regulator
coupling to the threaded valve of the LP gas
cylinder.
Tighten the tank screw clockwise in the
bottom shelf (W) until the cylinder is secured in
place inside the nesting hole of the Bottom
shelf (W).
20
Tank
Screw
LP
Gas
Cylinder
Front View
Rear View
W

17
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service
dealer.
PERFORM LEAK TEST
• Prepare leak test solution by 50/50 ratio of liquid dish soap and water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the O OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the
gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
CAUTION
Only use the regulator and hose assembly provided! If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.

18
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from
the regulator valve when the grill is not in use.
DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must
be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright
for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never ll the cylinder beyond 80 percent full.
c. If the information in (a) and (b) is not followed exactly, a re causing death or serious
injury may occur.

19
OPERATION INSTRUCTIONS
NOTE: Other cylinders may be acceptable for use with this appliance provided they are compatible
with the appliance nesting hole and retention means. Refer to Step 20 of the Assembly Instructions
for correct cylinder to cylinder holder connection.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
WARNING
In the connection process, make sure:
• the regulator inlet connector mates with the cylinder valve outlet properly, safely and rmly, and;
• the LP gas hose does not come in contact or remain in contact with the rebox.
CONNECTING THE LP TANK
1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a
full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use
care – do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only. Do not use tools.
To Disconnect: Fully close the tank valve by turning clockwise.
Turn the coupling nut counterclockwise until the regulator assembly detaches.

20
OPERATION INSTRUCTIONS
Lighting The Grill
Before rst use:
Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important
to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed
and the control knob in the highest position. This will clean the internal parts by burning off any residue
and odor from the manufacturing process.
WARNING
Do not lean over grill when lighting. Read instructions before lighting.
CAUTION
If the ame extinguishes accidentally during ignition or operation, immediately TURN OFF the
cylinder valve and then TURN OFF the control knob.
1. Check that the control knobs are in the OOFF position.
2. Open valve at tank fully by turning counterclockwise.
3. Open lid during lighting.
4. Depress and turn control knob counterclockwise from off position, past the ignite position, to the
high position. You may need to repeat several times to ignite the burner.
If ignition does not occur in 5 seconds, turn the control(s) off, Owait 5 minutes, and repeat the lighting
procedure.
If the burner still does not light, check that there is gas in the cylinder and follow the match lighting
instructions. Check the Troubleshooting Guide on page 25 for more information.