Dyna-Glo DGF510SSP User manual

1
Français p. XX
Español p. XX
.
70-10-121 Rev. 11/4/14
5-BURNER LP
GAS GRILL WITH
SEAR SIDE BURNER
Model #DGF510SSP/DGF510SSP-D
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
ANS Z21.58b- 2012
CSA 1.6b- 2012
Outdoor Cooking
Gas Appliances
Français p. 33
Español p. 63

2
WARNING:DANGER:
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 24
Troubleshooting ........................................................................................................................... 27
Warranty ...................................................................................................................................... 29
Replacement Parts List .............................................................................................................. 30
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
local re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP (liquid propane) cylinder not
connected for use shall not be stored in
the vicinity of this or any other appliance.
3. This grill is for outdoor use only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. Do not leave a lit grill unattended. Keep
children and pets away from the grill at all times.

3
Fuels used in gas or oil red appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm. This product contains chemicals, including lead and lead compounds, known to the State of
California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CALIFORNIA PROPOSITION 65
DANGER
CAUTION
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
(b) Provided with a listed overlling prevention device.
(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
SAFETY INFORMATION

4
SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code, CSA
B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or
leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the
grill before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability
to properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
WARNING
36in 36in
914.4mm
914.4mm

5
PACKAGE CONTENTS
Y
Z
B
C
D
A
H
G
E
F
I
J
K
L
N
O
M
P
Q
R
V
T
S
U
W
XB1
A1
PART DESCRIPTION QUANTITY
A Lid Handle Assembly 1
B Temperature Gauge 1
C Grill Body 1
D Control Knob 6
E Grease Pan 1
F Grease Cup 1
G Warming Rack 1
H Cooking Grate 3
I Heat Tent 5
J Left Side Table Assembly 1
K Side Burner Cooking Grate 1
L Right Side Burner Table Assembly 1
M Side Burner Control Knob Bezel 1
N AA Battery (1.5V) 1
PART DESCRIPTION QUANTITY
O Side Burner Grease Pan 1
P Cart Left Side Panel Assembly 1
Q Door Handle 2
R Left Door Assembly 1
S Upper Front Door Brace 1
T Cart Rear Panel 1
U Bottom Shelf 1
V Locking Swivel Caster 2
W Non-Locking Swivel Caster 2
X Magnet 1
Y Lower Front Cart Frame 1
Z Right Door Assembly 1
A1 Cart Right Side Panel Assembly 1
B1 Match Holder 1

6
HARDWARE CONTENTS (shown actual size)
M6x16
Screw
Qty. 30
Door
Upper
Hinge
Qty. 2
M4x10
Screw
Qty. 8
M6
Spring
Washer
Qty. 16
M6
Plain
Washer
Qty. 16
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
CC
AA BB DD FF
M6
Wing
Nut
Qty. 2
GG
M4
Plain
Washer
Qty. 4
EE
M10-M6
Wrench
Qty. 1
HH

7
ASSEMBLY INSTRUCTIONS
1. Attach Lower front cart frame (Y) to Bottom
shelf (U) with 2 M6x16 screws (AA), and
loosen the tank screw on the Bottom shelf (U),
keep about 5mm clearance with ange in the
tank nesting hole as shown.
Hardware Used
M6x16 Screw x 2
2. Attach Cart left side panel assembly (P) and
Cart right side panel assembly (A1) to Lower
front cart frame (Y) and Bottom shelf (U) with 6
M6x16 screws (AA), Spring washers (BB),
and Plain washers (CC).
Hardware Used
AA M6x16 Screw x 6
2
AA
1
P
Y
U
CC
A1
U
Y
AA
AA
BB
BB M6 Spring Washer x 6
CC M6 Plain Washer x 6
5mm

8
ASSEMBLY INSTRUCTIONS
3. Attach 2 Locking swivel casters (V) and 2
Non-locking swivel casters (W) to Cart left side
panel assembly (P) and Cart right side panel
assembly (A1) with M6-M10 wrench (HH).
Hardware Used
HH M6-M10 Wrench x 1
4. Attach Cart rear panel (T) to Cart left side
panel assembly (P) and Cart right side panel
assembly (A1) with 4 M6x16 screws (AA),
Spring washers (BB), and Plain washers (CC).
3
4
W
P
A1
V
P
T
CC
A1
AA BB
Hardware Used
AA M6x16 Screw x 4
BB M6 Spring Washer x 4
CC M6 Plain Washer x 4

9
ASSEMBLY INSTRUCTIONS
5. Attach Upper front door brace (S) to Cart left side
panel assembly (P) and Cart right side panel
assembly (A1) with 4 M6x16 screws (AA),
Spring washers (BB), and Plain washers (CC).
6. Attach Magnet (X) to Bottom shelf (U) with 2
M4x10 screws (DD).
5
6
Hardware Used
AA M6x16 Screw x 4
BB M6 Spring Washer x 4
CC M6 Plain Washer x 4
P
S
CC
A1
AA BB
Hardware Used
DD M4x10 Screw x 2
U
DD X

10
ASSEMBLY INSTRUCTIONS
8. Insert the bottom axis in the Left door assembly
(R) into the hole on the Lower front cart frame
(Y), and insert the Door upper hinge pin (FF)
into the holes of the Lower front cart frame
and the hole in the upper Left door assembly
(R) as shown. Repeat with Right
door assembly (Z).
Hardware Used
FF Door Upper
Hinge Pin x 2
7. Attach Door handle (Q) to Left door
assembly (R) and Right door assembly (Z),
then attach Match holder (B1) to Right door
assembly (Z) with 4 M4X10 screws (DD)
and M4 Plain washers (EE).
7
8
Hardware Used
DD M4x10 Screw x 4
EE M4 Plain Washer x 4
R
Q
Z
B1
EE
DD
R
Z
FF
S
Y

11
ASSEMBLY INSTRUCTIONS
9. Attach Lid handle assembly (A) to Grill body
(C), 2 M6 wing nuts (GG), Spring washers (BB),
and Plain washers (CC).
9
10. First, remove pre-assembled Wing nut and
Plain washer from Temperature gauge (B), then
attach Temperature gauge (B) to Grill body (C).
Secure Temperature gauge (B) with Wing nut
and Plain washer removed earlier in this step.
10
Hardware Used
GG M6 Wing Nut x 2
BB M6 Spring Washer x 2
CC M6 Plain Washer x 2
GG
A
C
CC
BB
B
C

12
ASSEMBLY INSTRUCTIONS
11. Carefully place the Grill body (C) onto Cart left
side panel assembly (P) and Cart right side
panel assembly (A1). Adjust the Grill body (C)
so that the holes in the Grill body (C) are
aligned with holes in the tabs of Cart left side
panel assembly (P) and Cart right side panel
assembly (A1).
Note: Make sure the gas hose/regulator
assembly is outside the cart. Secure the Grill
body (C) with 4 M6X16 screws (AA).
11
Hardware Used
AA M6x16 Screw x 4
P
C
A1
AA
12. Insert 2 M6x16 screws (AA) in left side of Grill
body (C) as shown, leaving 5mm of threads
exposed. Align key hole in Left side table
assembly (J) with the 2 screws just inserted
in the Grill body (C), and insert 3 M6x16
screws (AA) in the remaining holes in the Grill
body (C). Adjust Left side table assembly (J)
correctly, then tighten all screws.
12
Hardware Used
AA M6x16 Screw x 5
J
C
AA
AA
5mm

13
13
ASSEMBLY INSTRUCTIONS
13. Insert 2 M6x16 screws (AA) in right side of Grill
body (C) as shown, leaving 5mm of threads
exposed. Align key hole in Right side table
assembly (L) with the 2 screws just inserted
in the Grill body (C), and insert 3 M6x16
screws (AA) in the remaining holes in the Grill
body (C). Adjust Right side table assembly (L)
correctly, then tighten all screws.
AA
C
AA
L
Hardware Used
AA M6x16 Screw x 5
5mm

14
14
ASSEMBLY INSTRUCTIONS
14. First, remove the side burner and keep the 2
screws that were removed. Secure side burner
valve assembly and Side burner control knob
bezel (M) to Right side burner table assembly
(L) with 2 M4X10 screws (DD), then install the
side burner to Right side burner table assembly
(L) with the 2 screws removed previously. Make
sure the side burner orice is placed into the
gas inlet tube of side burner. Install the ignition
wire to side burner electrode, place the Side
burner cooking grate (K) on the Right side
burner table assembly (L).
Hardware Used
DD M4x10 Screw
x 2
Correct
Wrong
Wrong
Side
Burner
DD
M
Side
Burner
Ignition
Wire
K
WARNING: IT IS VERY IMPORTANT TO CHECK
AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 15.
FAILURE TO DO SO MAY
RESULT IN FIRE OR
EXPLOSION, POSSIBLY
CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.

15
ASSEMBLY INSTRUCTIONS
15. Slide Control knob (D) over valve stem.
Remove the ignitor cap, insert AA battery
(1.5V) (N) into the ignitor body with positive ‘+’
end facing out, replace the ignitor cap.
15
D
N
16. Open the lid, place 5 Heat tents (I) on the
inside of the Grill body (C) 16
I
C

16
ASSEMBLY INSTRUCTIONS
17. Place 3 Cooking grates (H) into Grill body (C)
as illustrated in the gure. Secure Warming
rack (G) into Grill body (C).
NOTE: Insert the Warming rack (G) into the
four holes located on both sides of Grill
body (C).
17
18. Insert Grease pan (E) into position by sliding it
in the Grill Body (C) from the rear as shown,
along the rails located just below the underside
of the Grill body (C), and insert the Grease
cup (F) into position by sliding it onto the rails
on the bottom of Grease pan (E). Then insert
Side burner grease pan (O) into position by
sliding it onto the rails on the bottom of side
burner rebox.
18
G
H
E
OF
C
C

17
ASSEMBLY INSTRUCTIONS
19. Open the left door assembly (R) and right
door assembly (Z),insert hose/regulator
assembly into the cart assembly through the
clearance above cart Right side panel
assembly (A1). Place gas cylinder (sold
separately) into the nesting hole located in
the Bottom shelf (U). Rotate the gas
cylinder until the hose/regulator coupling aligns
with the threaded valve of the cylinder. Hand-
tighten the hose/regulator coupling to the
threaded valve of the LP gas cylinder.
Tighten the tank screw clockwise in the
rear of cart until the cylinder is secured in
place inside the nesting hole of the Bottom
shelf (U).
19
Tank
Screw
U
R
A1
Front View
Rear View
Fully Assembled
Z
Tank
Screw
LP Gas
Cylinder

18
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service
dealer.
PERFORM LEAK TEST
• Prepare leak test solution by 50/50 ratio of liquid dish soap and water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the O OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the
gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
CAUTION
Only use the regulator and hose assembly provided! If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.

19
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from
the regulator valve when the grill is not in use.
DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must
be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright
for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never ll the cylinder beyond 80 percent full.
c. If the information in (a) and (b) is not followed exactly, a re causing death or serious
injury may occur.

20
OPERATION INSTRUCTIONS
NOTE: Other cylinders may be acceptable for use with this appliance provided they are compatible
with the appliance nesting hole and retention means. Refer to Step 19 of the Assembly Instructions
for correct cylinder to cylinder holder connection.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
WARNING
In the connection process, make sure:
• the regulator inlet connector mates with the cylinder valve outlet properly, safely and rmly, and;
• the LP gas hose does not come in contact or remain in contact with the rebox.
CONNECTING THE LP TANK
1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a
full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use
care – do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only. Do not use tools.
To Disconnect: Fully close the tank valve by turning clockwise.
Turn the coupling nut counterclockwise until the regulator assembly detaches.