Dyna-Glo DGSS450BPW User manual

1
Wood Pellet Grill
and Smoker
MODEL # DGSS450BPW / DGSS450BPW-D
DGSS450SPW / DGSS450SPW-D
DGSS450BRPW / DGSS450BRPW-D
Español p. 66
Français p. 33
ATTACH YOUR RECEIPT HERE
Serial Number ________________________________ Purchase Date _________________________________
70-10-725 Rev. 07/23/21
Questions, problems, missing parts? Before returning to your retailer, call our
customer service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST,
Monday – Friday or e-mail us at [email protected].
FOR OUTDOOR
USE ONLY
Use only with Class A GFI
(Ground Fault Interrupter)

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TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 8
Hardware Contents ..................................................................................................................... 9
Assembly Instructions ................................................................................................................ 10
Operating Instructions ................................................................................................................. 17
Tips On Smoking ......................................................................................................................... 24
Care and Maintenance ................................................................................................................ 26
Troubleshooting ........................................................................................................................... 27
Replacement Parts List .............................................................................................................. 30
Warranty ...................................................................................................................................... 32
Please read this entire manual before installation and use of the pellet fuel-burning appliance.
Failure to follow these instructions could result in property damage, bodily injury or even death.
Contact local building or re ofcials about restrictions and installation inspection requirements in
your area.
Assembler/Installer: This instruction manual contains important information necessary for the
proper assembly and safe use of this appliance. Read and follow all warnings and instructions
before assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
SAVE THESE INSTRUCTIONS
A MAJOR CAUSE OF FIRES IS FAILURE TO
MAINTAIN REQUIRED CLEARANCES (AIR
SPACES) TO COMBUSTIBLE MATERIALS.
IT IS OF UTMOST IMPORTANCE
THAT THIS PRODUCT BE INSTALLED
ONLY IN ACCORDANCE WITH THESE
INSTRUCTIONS.

3
IMPORTANT SAFEGUARDS
READ ALL INSTRUCTIONS, PRIOR TO USING THIS APPLIANCE
• DO NOT use this product for anything other than its intended purpose. It is NOT intended for
commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boat.
• DO NOT operate this appliance with a damaged cord or plug or after the appliance malfunctions,
has been dropped, or is damaged in any manner. If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly qualied person in order to avoid a hazard.
• DO NOT use appliance within 10 ft. (3 m) of a swimming pool, puddle, pond or other body of water.
• Keep appliance and electric controller dry and out of rain at all times.
• A minimum clearance of 36 in. (92 cm) to
combustible material is required on the front,
sides and back. It is very important to always
maintain proper clearances to combustibles.
• This appliance is for outdoor use only in well-
ventilated areas. DO NOT operate it under a roof,
in a building, garage or any other enclosed area,
or under overhead construction.
Please read and understand this entire manual before attempting to assemble, operate or install the
product. If you have any questions regarding the product, call our customer service department at
1-877-447-4768, 8:00 a.m.- 4:30 p.m. CST, Monday - Friday.
SAFETY INFORMATION
CAUTION
• When using electrical appliances, basic precautions should always be followed to
reduce the risk of re, electrical shock, and injury to persons.
DANGER
• Failure to follow these instructions could result in re or burn hazard which could
cause property damage, personal injury or death.

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• DO NOT load pellets into the re pot by hand. This will create an unsafe condition and could cause
bodily harm or damage to your appliance.
• DO NOT use the appliance during an electrical storm.
• This unit requires 120 volt, 60hz, 200w, 1.7 amp service.
• The appliance is to be connected to a three pronged, socket-outlet having an earthing contact.
• The appliance should be supplied through a residual current device (RCD) having a rated residual
operating current not exceeding 30 mA. Use only with Class A GFI (Ground Fault Interrupter)
protected circuit.
• Arrange the power cord away from trafc areas to ensure that it is not tripped over.
• To disconnect the power, turn the appliance off by pressing and holding the Power button ( ). Wait
for the appliance to complete the shut down cycle, then remove the plug from the outlet.
• DO NOT obstruct the ow of ventilated air for the appliance.
• DO NOT use this appliance as a heater.
• DO NOT use charcoal or similar combustible fuels with this appliance. This appliance is not
designed for use with charcoal and a re will result if charcoal is used during operation. The re will
create an unsafe condition and damage the appliance.
• For use with natural hardwood pellets for grilling. Never use heating pellets, charcoal pellets, or fuel
with additives.
• Use caution when opening the lid of the appliance while in operation. Keep hands, face and body
safe from hot steam or are-ups. DO NOT inhale smoke.
• DO NOT wear loose clothing while operating the appliance. Tie back long hair while operating the
appliance.
• ALWAYS wear shoes that fully cover your feet while operating the appliance.
• DO NOT touch hot surfaces. Use handles or knobs.
• To protect against electrical shock do not immerse cord or plugs in water or other liquid.
• This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off
parts.
• The use of accessory attachments not recommended by the appliance manufacturer may cause
injuries.
•DO NOT use indoors.
• DO NOT let cord hang over edge of table or counter, or touch hot surfaces.
• DO NOT place on or near a hot gas or electric burner, or in a heated oven.
• Extreme caution must be used when moving an appliance containing hot oil or other hot liquids.
SAFETY INFORMATION

5
• DO NOT use appliance for other than intended use.
• Use extreme caution when removing the cooking grates or grease pan or disposing of hot grease.
•DO NOT clean with metal scouring pads. Pieces can break off the pad and touch electrical parts,
creating a risk of electric shock.
• Fuel, such as charcoal briquettes, is not to be used with appliance.
• Use only on properly grounded outlet.
• Be sure that handles are assembled and fastened properly. See instructions regarding handles on
Page 12.
SAVE THESE INSTRUCTIONS.
SAFETY INFORMATION
WARNING
• DO NOT use 16 or 18 gauge extension cords. Damage to household wiring and/or
re could result.
THE USE OF AN EXTENSION CORD IS NOT RECOMMENDED.
READ ALL INSTRUCTIONS PRIOR TO USING AN EXTENSION CORD WITH THIS APPLIANCE
• Use only OUTDOOR type with 3 prong grounding plug, rated for 15 amperes or more, approved by
UL, marked with a W-A and a tag stating “Suitable for Use with Outdoor Appliance”.
• Use the shortest length extension cord required. Do not connect 2 or more extension cords
together.
• Do not let cord hang over edge of table top or other items where it can be pulled by children or
tripped over.
Ground Fault Interrupter
• Since 1971, the National Electric Code (NEC) has required Ground Fault Interrupter
devices on all outdoor circuits.
• If your residence was built before 1971, check with a qualied electrician to determine if
a Ground Fault Interrupter protector exists.
• Do not use this appliance if the circuit does not have Class A GFI protection.
• Do not plug this appliance into an indoor circuit.

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SAFETY INFORMATION
GENERAL SAFETY
READ ALL INSTRUCTIONS PRIOR TO USING THIS APPLIANCE
• This appliance is for outdoor use only in well-ventilated areas. DO NOT operate it under a roof, in a
building, garage or any other enclosed area, or under overhead construction.
• Before each use, check that no dead leaves or debris are under the appliance.
• Keep a re extinguisher near this product at all times.
• Always unplug the appliance when not in use.
• Allow the appliance and its components to cool completely before conducting any routine cleaning
or maintenance.
• DO NOT use water or other liquid spray to clean the appliance without rst unplugging the unit.
• Allow the appliance to cool to 115°F (45°C) before moving or storing. Use caution when lifting and
moving the appliance to avoid back strain or back injury.
• DO NOT move the appliance while it is in use.
• When not in use, the appliance should be kept out of the elements or protected with a waterproof
cover. Allow the appliance to completely cool before placing the cover. Store this appliance in a dry,
protected location when possible.
• Use of accessory attachments not recommended by the appliance manufacturer may lead to injury
or property damage.
• Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter uid, or similar liquids to
start or ’freshen up’ a re in this appliance. Keep all such liquids well away from the appliance
when in use.
CAUTION
NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter uid, or
similar liquids to start or ’freshen up’ a re in this appliance. Keep all such liquids
well away from the appliance when in use.

7
SAFETY INFORMATION
WARNING
To avoid serious injury:
• Always keep a re extinguisher nearby, in case an unexpected re occurs.
• While cooking, the appliance must be on a level, stable, noncombustible surface in an area clear
of combustible material, including long or dry grass.
• The use of alcohol, prescription or nonprescription drugs may impair the user’s ability to properly
assemble and safely operate this appliance.
• DO NOT move the appliance while it is in use.
• DO NOT store and use this appliance near gasoline or other combustible liquids or where other
combustible vapors may be present.
• The appliance should only be used in well-ventilated areas.
• DO NOT use this appliance as a heater.
• When using the direct cook ywheel, DO NOT leave the appliance unattended while in use.
Keep children and pets away from the appliance at all times.
• This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection
from hot surfaces or splatter from cooking liquids.
• DO NOT load pellets into the re pot by hand.
• DO NOT keep the lid closed for longer than 1 minute when the grease tray ywheel is fully open.
WARNING
This product and the fuels used to operate this product (only wood pellet), and the products
of combustion of such fuels, can expose you to chemicals including carbon black, which is
known to the State of California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.p65Warnings.ca.gov
DANGER
In case of re, unplug appliance from outlet and allow re to burn out. Do not use
water to put out a re in this appliance.
To avoid electrical shock, disconnect electric cord before cleaning the appliance.
Never immerse electric controller or heating element in any liquid.
To avoid the possibility of burns, make sure the appliance is completely cooled be-
fore removing and/or cleaning internal cooking components.
DO NOT use steel wool or wire brushes to clean the inside of the appliance. Pieces
can break off and touch electrical parts creating a risk of electric shock.
CALIFORNIA PROPOSITION 65

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PACKAGE CONTENTS
PART DESCRIPTION QUANTITY
A Smoke Stack Cap 1
B Smoke Stack 1
C Smoke Stack Insulation 1
D Grease Pail 1
E Right Rear Leg 1
F Left and Right Side Panel 2
G Right Front Leg 1
H Wheels 2
I Front Panel 1
J Left Rear Leg 1
K Casters 2
PART DESCRIPTION QUANTITY
L Left Front Leg 1
M Grill Body and Hopper 1
N Side handle 1
O Lid Handle 1
PLid Handle Bezels 2
QAnalog Temp Gauge 1
R Meat Probe 2
SGrease Tray 1
T Cooking Grates 2
U Warming Rack 1
VWheel Axles 2
L
S
R
Q
PO
N
M
K
FH
G
V
F
E
D
C
B
A
UT
J I

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Before beginning assembly of product, make sure all parts are present. Compare parts with
package contents list and hardware contents list. If any part is missing or damaged, do not
attempt to assemble the product. Please read and understand this entire manual before at-
tempting to assemble, operate or install the product. If you have any questions regarding the
product, call our customer service department at 1-877-447-4768, 8:00 a.m.- 4:30 p.m. CST,
Monday - Friday.
Estimated Assembly Time: 45 minutes
PREPARATION BEFORE ASSEMBLY
HARDWARE CONTENTS
1/4"x5/8"
Bolt
Qty. 12
1/4"
Spring Washer
Qty. 12
5/16"
Gasket
Qty. 2
1/4"x3/4"
Bolt
Qty. 12
Open End Wrench
1
Qty. 1
1/4"
Hexagon Nut
Qty. 2
1/4"x2-3/8"
Bolt
Qty. 2
1/4"x3/5"
Hexagon Bolt
Qty. 2
Screwdriver
Qty. 1
5/16"
Cap Nut
Qty. 2
1/4"x1/2"
Hexagon Bolt
Qty. 2
1/4"
Gasket
Qty. 16
Open End Wrench
2
Qty. 1
AA
FF
KK
BB
GG
LL
CC
HH
MM
DD
II
EE
JJ

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ASSEMBLY INSTRUCTIONS
Attach Casters
Attach Axle and Wheels
Hardware Used
Hardware Used
1
2
GG Open End Wrench 1
L
K
J
DD
DD
DD
KK
KK
KK
JJ
5/16" Cap Nut
5/16" Gasket
x 2
x 2
GG Open End Wrench 1
Open End Wrench 2
V
V
H
H
GE

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AA
Hardware Used
Hardware Used
1/4"x5/8" Bolt x 8
ASSEMBLY INSTRUCTIONS
Attach Side Panels
Attach Front Panel
3
4
AA
I
F
AA AA
F
NOTE: Hand tighten only
NOTE: Hand tighten only
AA 1/4"x5/8" Bolt x 4

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O
P
EE
HH
ASSEMBLY INSTRUCTIONS
Attach the Legs
Attach Lid Handle (O) & Handle Bezels (P)
5
6
BB
Hardware Used
1/4"x3/4" Bolt x 12
FF 1/4" Spring Washer
Hardware Used
EE 1/4" Gasket x 2
HH 1/4"x3/5" Hexagon Bolt x 2
EE
FF FF
BB
BB
EE
EE 1/4" Gasket x 12
x 12
TIP: Use a blanket or large peice of
cardboard and lay the grill body and
hopper (M) on its back. Hand tighten
one bolt per leg and stand the unit up.
Attach the remaining leg bolts and
tighten the hardware from Steps 3-4.

13
CC
ASSEMBLY INSTRUCTIONS
Attach Hopper Side Handle (N)
Attach Temperature Gauge (Q)
7
8
N
CC
Hardware Used
1/4"x2-3/8" Bolt x 2
Q

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A
C
B
ASSEMBLY INSTRUCTIONS
Attach Smoke Stack (B), Cap (A) & Smoke Stack Insulation (C)
Insert Grease Tray (S)
9
10
S
II
II
Hardware Used
1/4"x1/2" Hexagon Bolt x 2
LL
LL
1/4" Hexagon Nut x 2
EE
EE
1/4" Gasket x 2
NOTE: Smoke stack cap is
adjustable. Turn the cap clockwise
(close) when cooking with higher
temps and counter clockwise (open)
when cooking with lower temps.
CAUTION: While operating, DO NOT
keep the lid closed for longer than 1
minute when the grease tray ywheel
is fully open.

15
T
ASSEMBLY INSTRUCTIONS
Insert Cooking Grates (T)
Insert Warming Rack (U)
11
12
U

16
ASSEMBLY INSTRUCTIONS
Hang Pail (D) from grease chute
13
D

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OPERATING INSTRUCTIONS
READ ALL INSTRUCTIONS PRIOR TO USING THE APPLIANCE FOR THE FIRST TIME
Before Initial Use:
Remove all packaging, hang tags, plastic straps, and sales stickers if present. Do not use sharp tools.
Wash cooking grates with warm, soapy water, rinse and allow to completely dry before placing them
back into the appliance.
Prior to initial use, it is important to “season” your appliance. Seasoning helps eliminate potential
factory residue that occurs during production and enhances avoring, durability and overall
performance. Refer to Page 25 for the time and cook temperature required for seasoning.
Before Each Use:
READ ALL INSTRUCTIONS PRIOR TO USING THIS APPLIANCE
• After long periods without use, or when removing from storage, it is essential to perform a thorough
check of the auger from inside the hopper and re pot. Look for any signs of blockage by foreign
objects and check that air is owing properly into and out of the re pot.
• Use the rear hopper door to remove pellets and run the appliance to clear pellets from the auger,
when placing the unit in storage or between use.
• Always keep the grill covered when not in use and avoid getting water into the hopper. Pellets will
greatly expand, if water is introduced inside the hopper. Long exposure to humidity will also cause
the pellets to expand and may clog or jam the auger during use. See the Care and Maintenance
section on Page 26 for more information.
• The appliance must be on a level, stable, noncombustible surface in an area clear of combustible
material, including long or dry grass.
• Avoid moving the appliance over bumpy or uneven surfaces. Damage to the appliance may occur
as a result.
• To prevent household circuit breakers from tripping, keep electric appliance controls and cord
connections dry and do not use other electrical products on the same circuit.
• Lightly coat each cooking grate with vegetable oil or vegetable oil spray, to prevent foods from
sticking to the grates during cooking. Remove the grates before coating.
• DO NOT cover the cooking grates with metal foil.
• DO NOT remove the safety screen inside the hopper.
• DO NOT modify, drill, expand or reposition the re pot or any of the internal or external components
of this appliance. Failure to follow this warning could result in injury or create a re hazard and will
void your warranty.

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OPERATING INSTRUCTIONS
Safety Guidelines
• Refer to the “Troubleshooting Section” on Pages 27 and 28 for operational problems.
• DO NOT keep the lid closed for more than one minute when the grease tray ywheel is completely
open. This will create an unsafe condition and may cause bodily harm and damage to your
appliance.
• DO NOT USE CHARCOAL. This appliance is not designed for use with charcoal or similar
combustible fuels and a re will result if charcoal is used during operation. The re will create an
unsafe condition and damage the appliance. Use ONLY wood pellets designed for use with this
appliance.
• DO NOT use lighter uid, petrol, gasoline, kerosene or any ammable liquids or gels, to start or
accelerate a re.
• In order to maintain optimal performance, cleaning the smoker after each use is highly
recommended. Wait until the appliance has completely cooled before cleaning. Refer to the Care
and Maintenance section on Page 26.
CONTROL PANEL OPERATING INSTRUCTIONS
– Turns appliance on and off
– FEED - Engages the auger for delivering pellets to the re pot.
– Insert for Probe 1 (Left Side) & Probe 2 (Right Side). The temperature for each probe is
shown on the control panel display when probes are in-use.
– Temperature Control Dial
WARNING
Failure to follow all manufacturer’s instructions could result in serious personal injury and/
or property damage.
Keep hands, ngers, loose jewelery or loose clothing away from the auger.
Use care when operating your appliance.
To avoid possible are-ups or grease res, clean the grease pan before use.
Read and follow all the information and safeguards in this product guide before attempting
to assemble or operating this appliance.
DO NOT manually add pellets to the repot by hand. This will create a re risk and may
cause bodily injury and damage to your appliance.
Power
Feed
Probe 1 Probe 2
Temperature
Control Dial

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Preparing The Grill Before Cooking
Cooking System Check
Before cooking on your pellet grill, be sure to follow these instructions for rst time use or when
the hopper has run out of pellets. A failed ignition will occur if these instructions are not followed.
Remove all packaging, hang tags, plastic straps, and sales stickers if present. Do not use sharp
tools.
1. Remove the cooking grates and grease tray from the inside of the grill.
2. Open the hopper lid and check for any foreign objects that
may block the auger from turning. If no foreign objects are
found, fill the hopper with wood grilling pellets. Only use
pellets designed for use with pellet grills or smokers. DO
NOT place pellets in the crucible by hand.
3. Plug the power cord into a GCFI outlet. Press the Power
Button to turn the unit ON and turn the Temperature
Control Dial to the SMOKE position.
A. Locate the fire pot inside the grill and visually check
to see if the auger is turning.
B. Carefully place your hand above the fire pot to feel for
air flow. Do not place your hands or fingers inside the
fire pot as injury may occur.
C. Within two minutes, the ignitor should create smoke
and a burning smell which indicates the ignitor is
getting hot. Do not touch the ignitor to verify as this
will cause injury.
4. After verifying that the auger is turning, the ignitor is on
and air is flowing through the fire pot, turn the dial to "Shut Down Cycle". The control panel will
display "OFF" and grill will automatically begin shutting down with the fan blowing, for
approximately 10 minutes. You do not have to wait for the cycle to complete before turning the
grill back on.
5. Once the grill has cooled, re-install the grease tray and cooking grates into the grill. If needed,
wash the cooking grates with warm, soapy water, rinse and allow to completely dry before
placing them back into the grill.
Pre-Seasoning The Grill
Once the Cooking System Check is complete and your hopper has properly delivered pellets to the
re pot, it is highly recommended that the grill is pre-seasoned before cooking. Seasoning helps
eliminate potential factory residue that occurs during production and enhances avoring, durability,
and overall performance.
Turn on the grill by pressing the Power Button. Turn the control dial to the "High" position and allow
the grill to burn for at least 45 minutes. Your grill is now ready to use.
WARNING: DO NOT leave the ywheel open during the pre-seasoning process.
OPERATING INSTRUCTIONS

20
Temperature Settings
Understanding each of the temperature settings will enhance your grilling and smoking experience.
Required temp levels will vary, based on the size and type of food. To ensure the safe consumption
of food, utilize the meat probes to determine proper food temperatures. Refer to the guide on Page
25 for cooking and meat temperatures.
NOTE: Windy or cold weather conditions may affect pre-heat and overall cook times. Allow plenty
of time for pre-heating the grill prior to cooking. Avoid frequently opening the lid, unless absolutely
necessary.
Using the FEED Button
If opening the lid is anticipated, press and hold the “FEED” button for 10-15 seconds and wait at
least one minute before pressing again. This will engage the auger and deliver pellets to the re pot,
thus bringing the temperature up to compensate for heat loss. The temperature will level out, per the
desired setting. CAUTION: Pressing the FEED button for more than the recommended time and
frequency will over-load the re pot and could cause a re.
Using the Meat Thermometer
Your grill is equipped with two meat probes and two probe jacks
on the control panel. The left jack will read as "P1" on the display
and the right jack is "P2".
To gain the most accurate reading possible, push the probe
towards the thickest part of the meat and allow at least 30
seconds for the probe to measure the actual meat temperature. If
your meat has a bone, avoid touching the end of the probe to the
bone while cooking.
Refer to the chart on Page 25 for proper food temperatures. For more information on food safety
call:USDA Meat and Poultry Hotline at 1-888-MPHOTLINE (888-674-6854) In Washington, DC
Or E-mail: [email protected]
Or visit the USDA website at www.fsis.usda.gov
Direct Cook System
Your pellet grill is equipped with a damper ywheel on the grease
tray. Opening the damper will quickly raise the cooking surface
temperature for searing or grilling thicker pieces of meat. Use
caution when opening the damper. When in use, the appliance
can become very hot. Use heat resistant gloves or metal tongs
to remove the cooking grates and when opening or closing the
damper. Use caution when cooking with the ywheel open while
the lid is closed.
WARNING: DO NOT keep the lid closed for more than one
minute while the ywheel is open. Never leave grill unattended
while using the direct cook system.
OPERATING INSTRUCTIONS