Dynabrade 64100 User manual

WET DEBURRING STATION SAFETY INSTRUCTIONS
1. Always use a grounded power supply. There is an increased risk of
electric shock with an ungrounded power supply.
2. Don’t expose to rain or wet conditions. There is an increased risk of
electric shock if the switch, cord or motor are wet.
3. Do not abuse the power cord. Never use the cord to move the station.
Never use the cord to pull the plug from an outlet. A damaged cord
increases the risk of electric shock.
4. Use caution when opening or closing guards, screens, etc. Switch
power off and unplug cord before opening. Remove all work pieces
and tools before opening to avoid injury. Keep fingers and hands
clear when closing to avoid injury.
5. Never use to exhaust chemical vapors
6. Vibration may occur if unit is unlevel.
7. Unplug power cord when accessing blower compartment area.
8. Power switch must be off when servicing filter.
Model:
64100 (120 Volt AC)
Work Surface: 21" Long x 12" Deep.
Reorder No. PD08.12
Supersedes PD06.31
IMPORTANT SAFETY INSTRUCTIONS
SAFETY LEGEND
Keep workplace area free
of contaminants while deburring.
When operating this equipment, basic precautions
should always be strictly followed including the instructions listed below:
21"Metalworking Station
Operating Manual
WARNING
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
WARNING
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
WARNING
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
WARNING
Practice safety requirements.Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
WARNING
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
WARNING
Electric shock hazard. Avoid bodily contact with
grounded objects, bodies of water.
Do not damage cord set.
36"
9"
21"
12"
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WET DEBURRING STATION: FEATURES & CONTROLS
AUXILIARY OUTLET/115V
(Accessed by removing upper panel) POWER SWITCH
(Auxiliary power outlet switch)
GFI/POWER SUPPLY
UPPER ACCESS PANEL
DEBRIS SHIELD
FILTER ACCESS PANEL
REMOVABLE
WORK SURFACE
WATER LEVEL
WINDOW
CLEAN OUT VALVE
FLOAT ASSEMBLY
MAIN TANK
RESERVOIR
CONTROL VALVE
RESERVOIR
2
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WET DEBURRING STATION: SET-UP
(A)
(B)
(5)
(7)
(3)
(4)
(5)
POWER SWITCH
(1) IMPORTANT: TOOL MUST
BE PLUMB & LEVEL
(6) VISUALLY INSPECT
WASHING ACTION
(2) RESERVOIR LABEL
INDICATES CORRECT
POSITION PER
REQUIRED FUNCTION
(2) VALVE ARM
PERPENDICULAR
TO VALVE BODY
IS CORRECT FOR
"OFF" POSITION
(Shown in "OFF" Position)
3
SET-UP INSTRUCTIONS
1. Before operating your 21" Metalworking Station, you must first make
sure your tool is plumb and level. Failure to do so may impede proper
function of the tool.
2. Be sure that both your reservoir valve and your main tank valve are
in the “OFF” position.
3. The next step is to add water to your station. Fill the main acrylic tank
(A) with water until you reach the line that indicates the proper level in
the “Power off” position. Continue by adding water to the reservoir (B),
approximately 3/4" to the top.
4. Switch reservoir valve to “Float” position.
5. Plug in the 21" Metalworking Station. Be sure to push the reset button
on the GFI plug before turning system on. Turn power switch on.
Note: Auxiliary outlet power is controlled by the main
power switch.
6. Continue by checking for vigorous washing action which is visible just
below filter access panel as noted.
7. Install work surface.
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PART # DESCRIPTION
164112 Scroll Assembly
264114 Impeller Inlet Base
364115 Hood/Scroll Assembly
464116 Filter
564117 Impeller
664118 Impeller Inlet Ring
764121 Access Panel/Cord Mount Assy.
864122 Panel & Bracket Assembly
964123 Capacitor
10 64124 Receptacle
11 98369 Switch w/ Nut Assembly
12 64125 Debris Shield
13 64126 Capacitor Bracket
14 64128 Float Valve
15 64961 Knob
16 64129 Fitting
17 64130 Front Panel
18 64131 Bulk Head Assembly
19 64132 Grommet
20 98746 Lock Nut
21 98709 Elbow
22 66084 Description Plate
23 01211 Lock Washer
24 01678 Screw
25 95166 Washer
26 64930 Warning Label
27 98421 Voltage Label
28 65059 Electrical Specification Label
29 98500 On-Off Plate
30 98499 Switch Protector
31 96492 Screw
32 95007 Screw
33 95294 Nut
34 97015 Screw
35 98594 Lock Nut
36 64138 GFCI Plug
37 98418 Cord
38 64140 3-Way Valve
39 97825 Quick Connect
40 64113 Shell Assembly
41 64141 Reservoir Lid
42 64134 Float Mounting Head
43 64133 Bracket
44 97160 Screw
45 64144 Seal
46 64163 Seal
47 64120 Support Bracket
48 64147 Edge Trim
49 64149 Edge Trim
50 64150 Edge Trim
51 64152 Neoprene Strip
52 64153 Neoprene Strip
53 64154 Neoprene Strip
54 64155 Neoprene Strip
55 64156 Neoprene Strip
56 64157 Neoprene Strip
57 64158 Tubing
58 64160 Work Surface Assembly
59 64159 Tubing
60 64161 Tubing
61 64145 Seal
62 64162 Water Level Label
63 98598 Nut
64 64164 Locking Cam
65 97370 Washer
66 97301 Lock Washer
67 97213 Nut
68 97063 Washer
69 97062 Rivet
70 98607 Ring Terminal
71 98613 Barrel Terminal
72 98616 Wire Connect
73 98405 Black Wire
74 98408 White Wire
75 98407 Green Wire
76 97362 Cap/Gasket
77 97377 Screw
78 97365 Nipple
79 97364 Valve
80 64165 Capacity Label
81 64127 Exhaust Grate
82 97379 Screw
83 97383 Screw
84 95417 Washer
85 64137 Gasket
86 98751 Sealing Ring
87 97244 Fitting
88 98438 Spacer
89 98437 Screw
90 98439 Tubing
91 98440 Spacer
92 98441 90˚ Quick Connect
93 97102 Warning Label
COMPLETE ASSEMBLY DIAGRAM/REPLACEMENT PARTS
1
35
64
34
25 25
63
8
12
15
58 85
18
47
50
17
62
38
39 79
76
78
4
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COMPLETE ASSEMBLY DIAGRAM/REPLACEMENT PARTS
22
26
3
75
73
74
24
65
23
31
83
69
81
28
36
4
31
15
40
37
27
31
30
31
41
45
31
77
80 49
84
19
15
16
43
31
31
14
42 56
55
54
93
53
52
44
59
57
51
60
68
69
29
548
25
11
233 23
31
6
10 32
45
46
9
20 21
82
86
70
66
65
67
72
71
69
13
7
61
5
89 88
90
87 88
57
92
89
87
91
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WET DEBURRING STATION: OPERATION
6
OPERATION INSTRUCTIONS
1. Before operation starts, you must first make sure that the main tank
is at its proper water level in the “Power off” position. If water level is
low add water to the main tank or, operate your reservoir valve to the
fill position until desired level is reached as indicated on the label at
the front of the machine. Continue by then switching reservoir valve
to the “float” position.
2. Turn power switch on to start filtering action and begin work.
3. Check reservoir level every 8 hours and refill as necessary.
4. During operation, the float valve will transfer (Drip) water into the
main tank from the reservoir to make up for evaporation. Turn power
off after extended operation (Min 4 Hours) and re-check initial “Power
off” water level. If low, carefully bend the brass rod on the float
assembly to move float body up approximately 1/16". If "Power off"
water level is high, bend the brass rod on the float assembly to move
the float body down approximately 1/16". Re-check again after
extended operation.
(2) POWER SWITCH
UPPER ACCESS PANEL
(Removal may be required to plug in accessory)
AUXILIARY
OUTLET 115V
ACCESSORY
CORD WRAP
(1) WATER LEVEL WINDOW
(See set-up instructions for proper water level)
LEVEL HIGH BEND DOWNWARD
LEVEL LOW BEND UPWARD
(4) ADJUSTING THE
FLOAT ARM MAY
BE REQUIRED TO
FINE TUNE WATER
TRANSFER FROM
RESERVOIR TO
MAIN TANK
(3)
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WET DEBURRING STATION: MAINTENANCE
7
MAINTENANCE INSTRUCTIONS
1. Before beginning maintenance on the 21" Metalworking Station, you
must first unplug the GFI outlet from your main power source.
Continue by unplugging any accessory and remove the work surface
from the assembly. Also make sure to turn the reservoir valve to the
“OFF” position.
2. Remove and set aside the upper access panel by loosening all four
lock down knobs a full 2-3 full turns. Continue by turning the release
cam and remove the filter access panel. Remove the filter and hose
clean to remove any built up debris.
3. Now remove the float assembly by loosening the lock down knob.
The float assembly should remain attached to all hose and just rest
assembly over the tools edge as shown below. This should give you
clear access to the main tank.
4. Making sure clean out valve is in the “OFF” position, remove the cap
from the assembly. The valve provided hooks up to a female garden
hose for ease of clean out. Turn valve lever to the “ON” position and
drain tank. Remove the sludge and remainder of water from the
bottom of the tank, making sure not to damage the acrylic tank while
doing so. When tank is clean, turn valve back to the "off" position and
re-cap assembly.
Re-assemble tool and refer to set-up instructions before operating the tool.
(2) UPPER ACCESS PANEL
FILTER ACCESS PANEL
RELEASE KNOB
FILTER ACCESS PANEL
UPPER ACCESS PANEL
LOCK DOWN KNOB
(Four knobs total)
(1) WORK SURFACE REMOVED
(2) FILTER
SLUDGE AT BOTTOM
OF TANK TO BE
REMOVED AFTER
WATER IS DRAINED
(4) CLEAN OUT VALVE (Shown in "ON" Position)
(4) VALVE CAP
(3) FLOAT ASSEMBLY
MOVED FOR CLEANING
MAIN TANK
FLOAT ASSEMBLY
LOCKING KNOB
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DYNABRADE CUSTOMER SERVICE
US Consumers Call Toll-Free: 1-800-828-7333 • Canadian Consumers Call Toll-Free: 1-800-344-1488
DYNABRADE®
www.dynabrade.com
©DYNABRADE, INC., 2008 PRINTED IN USA PD08.12_03/08
DYNABRADE, INC.
8989 Sheridan Drive • Clarence, New York 14031-1490 • Phone: [phone]
Fax: [phone] • US Consumers Call Toll Free: 1-800-828-7333
DYNABRADE INTERNATIONAL
8989 Sheridan Drive • Clarence, New York 14031-1490 • Phone: [phone]
Fax: [phone] • Canadian Consumers Call Toll Free: 1-800-344-1488
DYNABRADE EUROPE S.à r. l.
Zone Artisanale • L-5485 Wormeldange-Haut, Luxembourg
Phone: [phone] • Fax: [phone]
DYNABRADE DO BRASIL
Rua Mário Fongaro • 421 – Vila Marlene • São Bernardo do Campo
SP – CEP 09732-530 • Telefax: (11) 4124-6040
MACHINE SPECIFICATIONS
M odel Weight Width Depth Height
Number Voltage Phase Frequency Pound (kg) Inch (mm) Inch (mm) Inch (mm)
64100 120 1 60 Hz 110 (50) 21 (533) 20 (508) 36 (914)
LABEL IDENTIFICATION
64165
Capacity Label
64930
Warning Label
65059
Electrical
Specification
Label
66048
Description
Plate
64162
Water Level
Label
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