Dynabrade RaptorVac 61202 Guide

“M” CLASS DRY VACUUM
When employed in accordance with their intended
use, the industrial vacuum cleaners described in
these operating instructions are suitable for
picking up non-ammable, dry dusts.
They correspond to dust class “M” in accordance to:
EN 60335-2-69. By SLG, Germany
Pneumatic Drum Vacuum
High Volume Dust & Chip Collection Systems
Safety, Operation and Maintenance - Save This Document and Educate All Personnel
Find The Most Current Oering of Support Documents and Accessories at www.Dynabrade.com
PD22-15
November, 2022
*Drum and wheeled base sold separately
VACUUM
SAFETY SIGNAL WORDS
SAFETY SYMBOLS
ADDITIONAL SAFETY REFERENCE MATERIALS ARE AVAILABLE AT WWW.DYNABRADE.COM
Refer to instruction
manual/booklet
Hearing protection must
be worn
Eye protection must
be worn
Respiratory protection must
be worn
Electric shock hazard Safety Alert
Vibration hazard Air hose hazard
Fire hazard Entanglement hazard
Explosion hazard Crush hazard
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
Indicates a hazardous situation that, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury. It may also be used without the safety alert symbol as an alternative to
“NOTICE.”
Is the preferred signal word to address practices not related to personal injury. The safety alert symbol
shall not be used with this signal word. As an alternative to “NOTICE”, the word “CAUTION” without
the safety alert symbol may be used to indicate a message not related to personal injury.
DANGER
WARNING
CAUTION
NOTICE
Warning - A black
graphical symbol inside a
yellow triangle with a
black triangular band
defines a safety sign that
indicates a hazard.
Prohibition - A black
graphical symbol inside a
red circular band with a
red diagonal bar defines a
safety sign that indicates
that an action shall not be
taken or shall be stopped.
Mandatory Action- A
white graphical symbol
inside a blue circle defines
a safety sign that
indicates that an action
shall be taken to avoid a
hazard.
Dynabrade Inc. safety labels/symbols follow the guidelines outlined in ISO 3864. In order to help users understand the
meaning of the safety labels/symbols, the standard allows the reproducing of the figures and captions below. Some colored
symbols are reproduced in this document in grayscale. A complete color version may be found at www.dynabrade.com.
Geometric surround shapes:
This document must be read and understood by operating personnel and safety manager.
Protection to operating personnel, as well as adjacent areas, shall be maintained at all times.
The user and/or the user's employer shall conduct a risk assessment of workplace hazards including exposure limits.
Always comply with: General Industry Safety & Health Regulations (www.osha.gov), International Organization for
Standardization (www.iso.org) and Regional Regulations.EN Standards for Hand Held Non-Electric Power Tools
(www.cen.eu), American National Standards Institute (www.ansi.org), Compressed Air and Gas Institute (www.cagi.org).
GENERAL AND TOOL SPECIFIC SECTIONS MUST BE READ AND UNDERSTOOD BEFORE OPERATING ANY PORTABLE PNEUMATIC TOOL!
For consistency Dynabrade Inc. also uses the above symbols and word denitions in collateral material, which includes this Pneumatic Tool Safety Guidelines. For product safety information in
Product Manuals, Instructions, and other Collateral Materials, Dynbarade Inc. adheres to ANSI Z535.6-2006.
Dynabrade Inc. safety labels/symbols follow the guidelines outlined in ISO 3864. In order to help users understand the meaning of the safety labels/symbols, the standard allows the reproducing
of the gures and captions below. Some colored symbols are reproduced in this document in grayscale. A complete color version may be found at www.dynabrade.com.
Geometric surround shapes:
SAFETY SIGNAL WORDS
SAFETY SYMBOLS
Refer to instruction
manual/booklet
Eye protection must
be worn
Electric shock hazard
Hearing protection must
be worn
Respiratory protection must
be worn
Safety Alert
Vibration hazard
Fire hazard
Explosion hazard
Air hose hazard
Entanglement hazard
Crush hazard
Model No. Description Powered By Air Supply Capacity
61202 General Purpose
Pneumatic 3/4” NPT 55 Gallon
(208 Liters)
61203 For use with tools
61204 General Purpose
Dry Heavy Chip
61205 General Purpose
Wet
61202 61204 - DRY
61205 - WET
Warning - A black
graphical symbol inside a
yellow triangle with a black
triangular banddenes a safety
sign that indicates a hazard.
Prohibition - A black graphical
symbol inside a red circular band
with a red diagonal bar denes a
safety sign that indicates that an
action shall not be taken or shall
be stopped.
Mandatory Action - A white
graphical symbol inside a
blue circle denes a safety
sign that indicates that an
action shall be taken to
avoid a hazard.
DANGER
WARNING
CAUTION
NOTICE
DANGER
WARNING
CAUTION
NOTICE
DANGER
WARNING
CAUTION
NOTICE
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme
situations.
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. It may also be used without the safety alert
symbol as an alternative to “NOTICE.”
Is the preferred signal word to address practices not related to personal injury. The safety alert symbol shall not be used with this signal word. As
an alternative to “NOTICE”, the word “CAUTION” without the safety alert symbol may be used to indicate a message not related to personal injury.
DANGER
WARNING
CAUTION
NOTICE
1
61203
32005

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term “equipment” in the warnings refers to your pneumatic vacuum system.
Do not modify Dynabrade products, they must be used as intended. Modifying equipment may create hazardous situations.
GENERAL POWER EQUIPMENT SAFETY WARNINGS
ASSEMBLY AND INSTALL
WARNING
CAUTION
• Ensure that a clean dry drum is being used in conjunction with DrumVac kit.
• When unloading equipment from box, all other operators are to remain clear of work-cell.
• Use proper/safe methods when transporting equipment. Improper pushing and pulling methods will increase operator strain.
• When transporting equipment from work-cell to work-cell, do not pull in operator direction.
• Slowly remove vacuum head from packaging and stage on at surface before assembly.
• Slowly remove interface ring from packaging and install on top of 55 (208 Liters) Gallon Drum.
• With air source disconnected from system, apply the vacuum head to the top of the interface ring and lock in place.
• Ensure air supply connection is properly locked into position at vacuum head inlet.
• Be sure to properly lock down vacuum head to interface ring with provided latches on each side.
• Be sure to keep ngers and hands clear from pinch points upon re-assembly.
• Ensure to install DrumVac kit together with proper 55 (208 Liters) Gallon 33” High x 22 1/2” Dia Cylindrical ASTM grade 1.1mm wall thickness, Carbon Steel
Open Head Drum. UN-Solid Rating: 1A2/X400/S
Read and understand this tool manual before operating your tool. Follow all safety rules for the protection of operating personnel as well as
adjacent areas. For safety information, refer to Code of Federal Regulation –CFR 29 Part 1910, NFPA 79, NFPA 70, NFPA 652, IEC, ISO 12100, ISO
14121-2 TR, EN 50281, EN 50495, EN 14986, EN 15188, EN 16009 –Safety Requirements and applicable State and Local Regulations.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out
microscopic particles.
• Do not use for explosive metallic dust (Aluminum, Magnesium, etc.)
• Never use to exhaust chemical vapors.
• Not to be used for the collection of hot embers / dust particles.
The intended use of portable complete vacuum head assembly kit to be used with 55 gallon drums for the safe collecting of dust/chips captured through
the process of sanding with hand tools/General purpose of non-metallic materials such as wood, berglass, composites, and solid surface, etc.
WARNING
Read and understand tool manual before work starts
to reduce risk of injury to operator, visitors, and tool.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Practice safety requirements. Work alert, have
proper attire, and do not operate tools under the
inuence of alcohol or drugs.
Electric shock hazard. Avoid bodily contact with
grounded objects, bodies of water. Do not damage
cord set.
2
Tool Intent:

MAINTENANCE INSTRUCTIONS
• Prevent unintentional starting. Ensure the switch is in the o-position before connecting to power source.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations.
• Do not let familiarity gained from frequent use of equipment allow you to become complacent and ignore tool safety principles.
A careless action can cause severe injury within a fraction of a second.
EQUIPMENT USE AND CARE
OPERATION
• Do not use the equipment as a means of transportation.
• Do not transport or use equipment on uneven or inclined surfaces.
• Stay alert, watch what you are doing and use common sense when operating equipment. Do not use equipment while you are tired or under the inuence
of drugs, alcohol or medication.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injury.
• Do not use the airline for anything other than what it is intended for. Never use the airline for carrying, pulling or unplugging the equipment. Keep airline away
from heat, oil, sharp edges or moving parts.
• Do not use the DrumVac kit unless fully assembled as intended with drum. Ensure all vacuum connections have been made before turning unit to on position.
• Ensure DbA level while using DrumVac does not superceed acceptable levels per operators shift, based on governing body guidelines.
• The vacuum system will operate by an on/auto/manual switch located on the front of the Motorhead/Vacuum Head Assembly. This switch must be turned on to
activate the Motorhead.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be
caught in moving parts.
WARNING
• Store idle equipment out of the reach of children and do not allow persons unfamiliar with the equipment or these instructions to operate the equipment.
• Use the equipment, accessories, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
• Regularly clean the equipment’s air vents, as excessive accumulation of dust may cause premature failure.
• Do not operate equipment with vacuum head removed from DrumVac assembly.
• Do not operate equipment in explosive environments, such as in the presence of ammable liquids, gases, or dust 1/32”(.8mm) Combustible dust based on NFPA
standards. This equipment could create sparks which ignite the dust or fumes.
CAUTION
• Avoid providing maintinance in areas where combustible dust accumulation is greater than 1/32”(.8mm). Combustible dust based on NFPA standards.
This equipment could create sparks which ignite the dust or fumes.
• Use the proper equipment to handle and dump the 55 (208 Liters) Gallon drum when full of collected debris. Keep all surrounding areas free of additional
operators when transport and dumping of drum takes place.
WARNING
CAUTION
• Use only genuine Dynabrade replacement parts to ensure quality.
To order replacement parts, specify Model # and Serial # of your equipment.
• Have your equipment serviced by a qualied repair person using only identical replacement parts.
• Unplug vacuums main air supply before providing maintenance.
3

Pneumatic Vacuum Head
Complete Assembly
ITEM DESCRIPTION P/N QTY
1HANDLE 32020 1
2HANDLE PIN 32021 2
3 SCREW 32022 2
4 SCREW 32023 2
5LID 32024 1
6 KNOB 32025 1
7 PRESSURE GAUGE 32026 2
8NUT 32027 2
9COUPLING 32028 1
10 COUPLING 32029 1
11 QUICK CONECT. 32030 1
12 MUFFLER 32031 1
13 PNEUMATIC TIMER 32032 1
14 SCREW 32033 1
15 GROMMET 32034 1
16 SCREW 32035 9
17 GASKET 32036 1
18 LAYER 2 32037 1
19 GASKET 32038 1
20 MOTOR RING 32039 1
21 QUICK CONNECT 32040 1
22 GROMMET GUIDING SLIT 32041 1
23 SCREW 32042 2
24 BRACKET 32043 1
25 FIXING BLOCK 32044 1
26 GALVANIZED NIPPLE 32045 1
27 PNEUMATIC VALVE 32046 1
28 TUBE 32047 1
29 TUBE 32048 1
30 TUBE 32049 1
31 TUBE 32050 1
32 TUBE 32051 1
33 TUBE 32052 1
34 TUBE 32053 1
35 TUBE 32054 1
36 QUCIK CONNECT 32055 2
37 TUBE FITTING 32056 2
38 QUICK CONNECT 32057 3
39 AIR VALVE 32058 1
40 QUICK CONNECT 32059 3
41 QUICK CONNECT 32060 3
42 COUPLING 32061 1
43 DOWEL 32062 1
44 PLATE 32063 1
45 SCREW 32064 2
46 PLUG 32065 1
47 “Y” COUPLING 32066 1
48 VALVE 32067 1
49 NUT 32068 1
50 GASKET 32069 1
51 REDUCER 32070 1
52 QUICK CONNECT 32071 1
53 “Y” COUPLING 32072 1
54 SCREW 32073 9
55 SCREW 32074 3
56 SCREW 32075 1
57 GASKET 32076 1
58 LAYER 1 32077 1
59 VENTURI 32078 1
60 GASKET 32079 1
61 BASE CAP 32080 2
62 FOAM INSERT 32081 6
63 BASE 32082 1
64 TUBE 32083 1
65 TUBE 32084 1
66 TUBE 32085 1
67 TUBE 32086 1
68 TUBE 32087 1
69 TUBE 32088 1
70 LABEL FOR 61202 32089 1
71 LABEL FOR 61203 32090 1
Model No. Head
Replacement
61202 63602
61203 63603
4
70 & 71

5
ITEM DESCRIPTION P/N QTY
1GASKET 32193 1
2CARTRIDGE HOLD 32194 1
3 SCREW 32195 4
4 BRAKET FILTER 32196 2
5ROD FILTER 32197 1
6 CONE 32198 1
7 HEPA FILTER 80459 1
Pneumatic Filter Assembly
Complete Assembly
Filter
7

6
SHEET 1 OF 2
DYNABRADE AVSD-200L
DYNABRADE AVSD-200L # 211988DB4 NOVEMBER 2020
POWER HEAD
17
18
16
2
10
7
19
3
5
6
9
22
424
21
23
20
8
25
26
18
15
12
13
14
18
15
11
1
28
27
ITEM DESCRIPTION P/N QTY
1LID 62040 1
2SILENCER HOUSING 62813 1
3 DOME 62810 1
4 PRESSURE GAUGE 62812 1
5AIR JET 62594 1
6 BLOWER CHAMBER SHORT 62595 1
7 GASKET 62396 1
8 GASKET 62357 1
91/4” BLACK NITRILE SILENCER 62750 1
10 ROUND SILENCER 62041 1
11 HANDLE 62816 2
12 BOLT 62358 3
13 SPRING WASHER 62367 3
14 BOLT 62352 4
15 HEX NUT 62363 7
16 BOLT 62590 4
17 SEAL WASHER 62402 4
18 FLAT WASHER 62361 11
19 1/4” BLACK NITRILE CUT CIRCLE 62751 1
20 BALL VALVE BRASS 62365 1
21 CONNECTOR, 3 WAY 62353 1
22 REDUCER BUSHING 62598 1
23 HEX NIPPLE 62599 1
24 STICKER, GROUND LOCATION 62042 1
25 BOLT 62375 3
26 SEAL WASHER 62399 3
27 PAN HEAD DRILLING SCREW 62043 3
28 CONNECTOR ASSEMBLY 62044 1
29 LABEL FOR 61204 62045 1
30 LABEL FOR 61205 62046 1
Filter Cage
32014
Hat Filter
32013
For Model: 61204
Wet Filter
32015
For Model: 61205
Pneumatic Vacuum Head
Complete Assembly
Model No. Head
Replacement
61204
63604
61205
29
30

Coaxial Vacuum Hose Assembly
(QTY 1) – Part no. 32005 1-1/4” Dia. x 20’ (32 mm x 6m)
*For use with DrumVac Kit 61203.
ITEM DESCRIPTION P/N
11” VAC HOSE, STATIC CONDUCTIVE, 20 FT N/A
2OVERHOSE ASSEMBLY 31890
4 PLUG - 1/4 NPT, FEMALE 95677
5HOSE - 5/16” ID X 20 FT N/A
6 CRIMP FREE 8 MM ID FITTING, 1/4 NPT MALE (2) 94897
7 HOSE CUFF, 1” THREAD - 1 1/2” CONNECTION 62574
8 COUPLER - 1/4 IN. FPT MEGAFLOW 95674
9HOSE CUFF, 1” THD. TO 1” NON THD. 31900
10 6 IN. MINI CABLE TIE (2) 98668
1
2
4
5
6
7
8
9
10
6
ITEM DESCRIPTION P/N
1VACUUM HEAD 63602
2HEPA FILTER 80459
3INTERFACE RING 62347
4SINGLE INLET 32012
96746 General Purpose Cleaning Kits
*For use with DrumVac Kits 61202, 61204 and 61205.
8
2
3
4
5
6
1
*(2 Pieces)
1
*(2 Pieces)
ITEM DESCRIPTION P/N
1WAND 62341
2REDUCER/TAPERED 62343
3LARGE UTILITY FLOOR TOOL 62342
4SMALL UTILITY FLOOR TOOL 62822
5ROUND BRUSH 62727
6CREVICE TOOL 62821
7CUFF 31999
81-1/2” VACUUM HOSE 62340
7
7
61202 61203 61205
1
2
1
4
3
3
DRY
2
4
61204
1
2
3
5
4
3
WET
2
1
5
4
ITEM DESCRIPTION P/N
1VACUUM HEAD 63604
2FILTER CAGE 32014
3HAT FILTER 32013
4INTERFACE RING 62346
5SINGLE INLET 32012
ITEM DESCRIPTION P/N
1VACUUM HEAD 63603
2HEPA FILTER 80459
3INTERFACE RING 62347
4SINGLE INLET 32012
ITEM DESCRIPTION P/N
1VACUUM HEAD 63604
2FILTER CAGE 32014
3WET FILTER 32015
4INTERFACE RING 62346
5SINGLE INLET 32012
Vacuum Head, Filter, Interface Ring and Inlet Kit
*Drum and Wheeled Base Sold Separately

Description of Pneumatic Controls
(B) BLACK SWITCH (I O II)
(select dierent working modes)
MODE “0”: machine is o
MODE “I”: the motors are working with cyclic cleaning of the cartridge lter
MODE “II”: pneumatic vacuum head control system is in automatic mode and the cleaning of the cartridge lter are
working.
Vacuum head motor turns on or o automatically depending on whether or not the following accessories are on or o:
• The air tool connected to the compressed air supply.
When the tool is switched o, after about 4 seconds the vacuum head will switch o.
COMPONENTS AND FEATURES
8

TECHNICAL SPECIFICATIONS — PORTABLE VACUUM SYSTEMS
HEPA Filter
80459
Filter Lock
80431
Single Inlet Fitting
32012
Interface Ring
62347
For Use with
Model 61202 & 61203
55 Gallon Drum
32016
Vac Hose
32005
General Purpose Cleaning Kit
96746
Wheeled Base
32010
8989 Sheridan Drive • Clarence, NY 14031-1419 • Phone: [phone] • Fax: [phone] • International Fax: [phone]
©DYNABRADE, INC., 2022
DYNABRADE, INC. www.dynabrade.com
ACCESSORIES
REPLACEMENT PARTS
Filter Cage
32014
Hat Filter
32013
For Model: 61204
Wet Filter
32015
For Model: 61205
Model No. Description Powered By Noise Level
dB(A)
Air Pressure
PSIG
Filter
H.E.P.A. Air Supply Unit Capacity Size Supporting Accessories Operators
61202 General Purpose
Pneumatic
87
80 - 150
(5.6 - 10.4 kg/cm2)0.3 micron 3/4” NPT 55 Gallon
(208 Liters)
96746
1
61203 For use with tools 32005
61204 General Purpose
Dry Heavy Chip 85 96746
61205 General Purpose
Wet
Interface Ring
62346
For Use with
Model 61204 & 61205
Additional Specications: Suggested Air Supply Line to all DrumVac Kits should be: 1/2” (13mm) minimum.
DYNABRADE, INC. www.dynabrade.com
8989 Sheridan Drive • Clarence, NY 14031-1419 • Phone: [phone] • Fax: [phone] • International Fax: [phone]
© DYNABRADE, INC., 2016
TECHNICAL SPECIFICATIONS – PORTABLE VACUUM SYSTEMS
Model No.............................All Models (Reference Pg. 1)
Noise Level ........................ 73,2 dB(A)
Air Pressure........................ 80 to 150 PSIG (5.6 to 10.4 kg/cm2)
Filter.................................... H.E.P.A. (0.3 micron)
Unit Capacity Size .............. 24 gallon/90 liter
No. of Vacuum Outlets........ 2
No. of Pneumatic Outlets .. 2
Construction ...................... Stainless Steel Drum (Canister)
Remainder: Plastic and Metal Components.
Dust & Debris Collection.... Cloth Bag, H.E.P.A.(0.3 micron).
Standard Accessories ........ 2 Pieces of 1-1/4" I.D. x 20' Long Flexible Vacuum
Hose with Built-In 3/8" I.D. Air Supply Tubing
Standard Vacuum Hose...... (2) 20' x 1-1/4" Light Weight Coaxial Hose
(6M x 32mm)
Vacuum Control.................. One Tool / Two Tool
Cord Set .............................. 27' (8M)
14HA
“M” CLASS DRY VACUUM