DYNAPAR max jr speed 1 User manual

TECHNICAL
MANUAL
The
llAk.ir
Speed 1
is
a single setpoint, closed-loop digital
speedregulator.
It
providesspeed readout
in
engineeringunits,
programmable accel
and
decel ramping, and easysetup
in
one
compact unit.
The
lilIAk.ir
Speed3hasthe same functionality
as
above,
and
providesfor
an
operator setpoint adjustment. When used
as
a
Motor-operated-Pot(MOP), the setpoint may
be
increased or
decreased with remote contacts. When used
as
a POT
replacement. the setpoint can
be
adjusted with
an
incremel')tal
quadrature panel encoder.
FEATURES
• 5 Digit Speed Setpolnt
•
Built-In
Speed Display with Calibration
•
"On-the-fly"
Setpoint Programming
• Isolated Analog Output
•
Built-In
Accessory
Supply
• Programmable
Error
Alarm
Output
• Trim Reset
Input
for
Open
Loop
Operation
• Run 1Stop Control
Input
820
-104
KEY SPECIFICATIONS
• Better than 0.05% Regulation
• 12.8 kHz
Input
Rate
• 5 Decade
Input
Calibrator
• +12
VDC
@ 90 rnA Accessory Supply
• 115/230 VAC Operation
(1
~26
VDC Optional)
• 1/8 DIN Panel
Cutout
• 0
to
50°
C.
Operating Temperature
INDEX TO CONTENTS
Overview
Specifications
Operation
Programming
Installation
Applications
Ordering Information
page 2
page 3
pages 4 - 5
pages
6-7
pages 8 - 9
pages
10
-11
page
12
O\'N4P4R
CORP

OVERVIEW
...
ENGLISH PROMPTS
• Easy to Read
• Simplifies Programming
SEALED FRONT PANEL
NEMA
4 Rated
Oil and Water Tight
• Chemical Resistant
ACCESSORY SUPPLY
• Transducer Power
• Relay Power
• +12 VDC
• 90 mA available
AC POWER INPUT
•
115/230
VAC
Selectable
(10 -26 VDC Optional)
• Externally Fused
• Programming Values are retained
indefinitely during power outages
LED DISPLAY
• 5 Decades with Overflow
• 0.56" High Intensity
• Filtered for High Contrast
• Alphanumeric Prompts
EASY PROGRAMMING
• Tactile Response Keyboard
• Menu Driven Selections
• Automatic Key Repeat
PROGRAM DISABLE SWITCH
• Inhibits Run/Program Selection
• Prevents Unauthorized Changing
of Programming Information
ISOLATED DRIVE OUTPUTS
• Pluggable connector (provided)
• Opto-Isolated Analog output:
oto +10 VDC range
Output can drive a 2 kQ load
• Open Collector Error Alarm
NEOPRENE GASKET
• Seals Front Panel
PANEL MOUNTING STRAPS
• Rugged Aluminum
SIGNAL INPUT SELECTIONS
__
~~iiiiiiiijiii~iii~
• Won't Bend or Vibrate Loose
• Two Independent Channels
• Programmable for:
-Open Collector Outputs
-Magnetic Pickups
-Active Output Devices
Page 2
SIGNAL INPUTS
• Signal A is for Feedback sensor
• Signal B is Run/Stop control input
CONTROL INPUTS
MAXjr Speed 1 Functions
• Input 1 is Level Senstive, Ramp Hold
• Input 2 is Level Sensitive, Trim Reset
MAXjr Speed 3 Functions
• Input 1 is Channel A for POT
operation, or Increase input for MOP
• Input 2 is Channel B for
POT,
or
Decrease input for MOP operation

(
Input
Power:
AC
(-S
version)
115
nominal, 95 to 130
VAC
230 nominal, 190
to
260
VAC
50/60
Hz,
6
VA
DC
Option
(-0
version)
iOta
26 VDC, 0.4
A.
max. total
Accessory
Power: 12 VDC ± 25% @ 0
to
90
mAo
.Analog
Input
Power: +9
to
+18 VDC @ 80 mA.
For supply voltages less than 12
VDC, the full scale analog output
will be limited
to
(Vin - 2 volts).
Speed
Setpoint:
5 Decades,
in
engineering units
Speed Regulation: better than 0.05% of full scale
Speed Display: 5 Decades,
in
engineering units;
±1
feedback pulse accuracy
Ramp
Setpoint:
5 Decades,O to 99999 speed
units per second (accel and
decel)
Error Counter: ± 4095 counts (feedback pulses)
Error Alarm: 3 Decades, 0 to 999; output
is
active when Error Counter:::: Error
Alarm
Alarm Output: Open collector, 28 VDC max.,
100 mA max.; 1 VDC
typo
@
50
mA sink
Gain Setpoint: 2 Decades, 0
to
99 percent
MAXJr Speed 3
only
Adjust
Scaler: 2 Decades. 0 to 99 speed units
per count (POT operation); 0 to
99 speed units per second (MOP
operation)
Signal Inputs, A and
B:
Solid State
(current
sourcing):
Input High: 3.5 min to 30 max VDC
Input Low: 0 min to 1.5 max VDC
Input Impedance: 10 kQ typ to Common
Input Current: 0.35 mA min source
Input Response:
50
Ils min high and low time
Open
Collector
(current sink):
Input High: open or 3.5 min to 30 max VDC
Input Low: 0 min to 1
.5
max VDC
Input Impedance: 3.3
kQ
typ to +5 VDC
Input Current: 1.5 mA min sink
Input Response:
50
IlS
min
high and low time (OC)
Magnetic:
Input High:
Input Low:
Input Impedance:
Input Current:
Input Response:
+0.1
min to +30 vaits peak
-30
min
to
-0.1
volts peak
10
kQ
typ
to
Common
0.01
mA min sink and source
50
Ils min high and jaw time
SPECI
FICATIONS
...
Control
Inputs:
Input High:
Input Low:
Input Impedance:
Input Current:
Input Response:
Input Logic:
MAXjr Speed 1
MAXjr Speed 3
Analog Output:
Range:
Output Load:
Accuracy:
Display:
Decades:
Legends:
Decimal Point:
Keyboard:
Program Security:
Diagnostics:
Mechanical:
Enclosure:
Overall Size:
Cutout:
Panel Thickness:
Depth Behind Bezel:
Weight:
Environmental:
Operating
Temp:
Storage
Temp:
Ambient Humidity:
Error Codes:
open or 3.5 min to 30 max VDC
o
min
to 1.5 max VDC
2.2
kQ
typ
to
+5
VDC
2.0 mA min sink
25
ms
min
make and break
(250
Hz
max
for
POT
inputs)
Level Sensitive for Run/Stop,
Trim Reset
Level Sensitive for Increase and
Decrease; Edge Sensitive
X4
logic Quadrature
AB
o
to
+
10
VDC
(Vin
::::
+
12
VDC)
2
kQ
min.
better than 1% of full scale
5 decade, 0.56"
red
LED
8 backlit
LED
Programmable from none
to
X.XXXX.
Sealed. tactile response 6
positions
Program Disable switch
Front Panel lock
Feedback Input test
Signal and Control Inputs test
Front Panel test
Display Digits test
Display Segments test
Extruded aluminum with molded
Valox
bezel
1.98"H x 3.78"W x 6.03"0
1.78" -0/+.04" x 3.58" -0/+.04"
1/16"
to
1/4"
5.68"
1.4
Ibs
oto
50
ac.
(32
to
122
oF.)
-18
to
85
ac.
(0
to
186
OF.)
o
to
90% and noncondensing
2.
Low
AC
line voltage
3.
Processor time fully utilized
4.
Input too fast
5.
NonVclatile
RAM
failure
Press
Ij)
to
clear error.
6.
Value
too large
to
display
8.
Feedback input> 12.8 kHz
Errors cause the MAXjr Speed to stop. After the Error
Code
is
cleared, a
Run
condition must
be
re-established.
Page 3

OPERATION
...
BLOCK
DIAGRAM
1'----"'-'--=-_0=._-----------1
,
,
IN1,2
: (increasel
I decrease
,
or
, quadrature
:
AB)
,
,
,
,
:~A!J~S~~_
51GB
(run/stop
&
run/pgm)
,
,
,
~
ADJUST ,
MODE ,
,
1 ,
,
!
,
,
ADJUST
~
RATE ,
,
,
,
- -
--------------
,
RAMP
f----
---
RATE
FULL 0
SCALE
SPEED
r---
1
FULL
SPEED SCALE
SETPOINT FREQUENCY
1 1
@ @
I--
L-..,
,---
digital to
analog
converter
i
command
+
correction
1
0
f---- ANALOG
(drive output)
1-------
,
IN1
,(ramp hold)
--
, i ;
MAXj,-SPee(t
., - - - - : r i
,
IN2
--+-
+
I--
, ,
FULL
SClE
SPEED ERROR GAIN
, , (trim reset) , COUNTER SETPOINT
,
,
~M~Xl'!~1_
- - ,
---------,::-'-- -
I--
DISPLAY
(actual speed)
----
0
i
one
second
I--
time-
base
tachometer
FULL
SCALE FREQUENCY
DESCRIPTION
The
Speed Setpoint (line 2) value isthedesired running speed.
This
number
can
be
changed
(see
page
5)
directly
or
incrementally. Wheneverthe number is changed, it will not be
allowed to exceed the Full Scale Speed (line 7).
Speed Setpoint
o command voltage = x 10 VDC
Full Scale Speed
On
the MAXjrSpeed
3,
the control inputs IN 1and IN 2 perform
additional functions for operator control. With a POT Adjust
Input (line 11), a quadrature encoded signal can increase
or
decrease the Speed Setpoint. Each quadrature edge causes
a changeequal to the Adjust Rate (line 12). With a
MOP
Adjust
Input, remote Increase and Decrease contacts will change the
Speed
Setpoint by the Adjust Rate amount each second.
The
Ramp Rate (line
5)
controls starting and stopping. When
the
Run/Stop (SIG
8)
is closed (to start) oropened (to stop), the
control will causea rampbetweentheSpeed Setpointandzero.
The
Ramp Rate is in speed units
per
second. For example,
stopping from a speed of 120.0 inches/sec at a rate of 5.0
inches/secwould take (120.0 + 5.0 =) 24 seconds. (If the Run/
Stop
is closed orjumpered to COM, starting and stopping may
be
controlledbysettingthe PGM DIS switch to Offand using the
Run/Pgm key.)
,
e ramp generator: Speed Setpoint x Ramp
(On
the MAXjr Speed 1: the Ramp Hold, IN 1, will stop or
prevent speed changes, including start/stop.)
Page
4
1---
r I
I ERROR
ALARM
~
0
-l
1
r OUTPUT
(alarm)
L
________________
SIGA
(feedback)
TheFullScale Frequency(line9) is usedto generatean internal
frequency for the feedback device to match. The difference
between this and the feedback is kept in an
add/subtract
counter.
(Onthe
MAXjrSpeed
1:Trim Reset, IN 2, will reset
and
hold the counter at zero.)
Speed Setpoint
@ ideal frequency =
----
....
--
x
F.
S.
Frequency
Full Scale Speed
The magnitude of the Error Counter is compared to the
Error
Afarm (line 6). The Alarm output is activated when the
counter
value
~
the alarm.
o alarm: I± Error Counter I
~
Error Alarm
The Error increases
when
the actual speed is less than
the
Speed Setpoint. Conversely, the counter is lower(or negative)
when the feedback is going fasterthan the desired speed.
The
amountofcorrection applied is determinedby the Error
and
the
Error Gain (line 4) setting.
o correction = Error Count x Error Gain x 10
mv
The Actual Speed display is calibrated into speed units.
The
tachometer measures the feedback frequency, and the Full
Scale Speed and Frequency determine the value displayed.
feedback frequency
o actual speed = - -
------
.-
..
x Full Scare
Speed
\
Full Scale Frequency
I

KEYBOARD AND DISPLAY FUNCTIONS
DISPLAY ANNUNCIATORS
~~~----------,
SPD displayed on speed data lines
ERR indicates a Error Counter function
PGM illuminated
in
Program Mode
GAIN indicates Gain Setpoint
SET shown on Setpoint display
RAMP prompted on Ramp Setpoint
F.S. indicates a full scale number
ENC used
to
calibrate Feedback input
DOWN CURSOR
• Scrolls through Run Mode displays
• Scrolls through Program Mode menu
• "Wraps Around" from last line to first
RIGHT CURSOR
• Selects one digit of numeric data for editing
• Chooses one option from multiple choice menu lines
INCREMENT / ON
• Increases the Speed setpoint toward the Full Scale
Speed at 4 units/sec, or faster,
if
held
• Increments (adds
1)
to
the selected digit of numeric data
• Sets Off/On options
to
On (alternate to Right cursor)
NUMERIC
DATA
ENTRY
BEFORE KEYPRESS AFTER
ISPD
SET 39751
[E)
I
SPD
SET
39~
ISPD
SET 39751
[E)
~
SET 39751
ISPD
SET 39
75
1
Ij)
~
SET
Y0751
I SPD
SET
Y0
75
1
(j)
I
SPD
SET 39
75
1
BEFORE KEY HELD AFTER
r
PD
SET
12801
(jIJ
~~
SET_~
128
I
Ij)
L
SET
1282
1
Ij)
~
SET
1292
1
~
~~~
SET
~02
BEFORE KEYPRESS AFTER
SPD
Ij)
~--
PGM
00000
PGM
nnnnn
F,S.
l£
uuuu.u
F2:.._~~~
__
OPERATION
...
PROMPT AND
DATA
DISPLAY
Selectable decimal point for Speed
Setpoint, Speed Display, and Ramp
RESET / CLEAR
• Clears the numeric data
to
zero
in
Program Mode
RUN/PROGRAM
• Alternates between
Run
and Program Modes
Disabled when PGM DIS switch
is
On
(up position)
Simulates Stop input (when entering Program
Mode) and
Run
input (when entering
Run
Mode)
DECREMENT / OFF
• Decrease the Speed setpoint toward zero
at
4
units/sec, or faster,
if
held
• Decrements (subtracts
1)
from the selected digit of
numeric data
Sets On/Off line to Off (alternate
to
Right cursor)
Most numericdata can
be
changed
by
using the Right cursor
to
select adigit, which becomes brighter. Then, the Increment (or
Decrement) key will add (or subtract) one from that digit. Note
that carries (or borrows) occur between the selected digit and
all of the digits
to
its left. With this feature, the Increment will
always increase the setpoint, and the Decrement will always
decrease
it.
(The carry and borrow functions will not rollover or
rollunder through 00000.)
Setpoint data can also
be
changed incrementally, rather than
directly. Each press of the Increment (or Decrement) key will
change the value by one LSD.
If
the key press
is
held, the
repeat rate will increase, and will increase faster the longer
it
is
held. Avalue near the desired number can
be
reached quickly,
and the Increment and Decrement key can be pressed
individually
to
get to the exact value.
The Speed Dipslay, Setpoint, Ramp, and Full Scale decimal
point
is
set with the Increment (and Decrement)
key.
The
Increment key will increase the number of decimal places
(shifts decimal point
to
the left) when
no
digit
is
selected.
Page 5

PROGRAMMING
...
LINE FUNCTION
ACTUAL SPEED
2 SPEED SETPOINT
3 ERROR COUNTER
4 ERROR GAIN
5 RAMP RATE
6 ERROR ALARM
7 FULL SCALE SPEED
8 FEEDBACK TEST
9 FULL SCALE FREQ.
DESCRIPTION
RUN
MODE
Tachometer display calibrated
in
user units, with decimal point. Actual Speed is calculated
as:
(Feedback Frequency"," Full Scale
Frequency)
x Full Scale
Speed
and is updated once per second.
Desired Speed in user units, with decimal point. Can be changed while running using the
Right cursor, Increment, and Decrement key (see page
5)
if Front Panel Lock (line 10) is
set
to
Off. The Speed Setpoint will not be allowed to go above the Full Scale Speed value.
Value of the Error Counter shows difference between internally generated speed reference
and
actual feedback device. Reset to zero when Trim Reset input is active (open loop operation).
Amount of Errorapplied-to output to correct for differences between Speed Setpoint and
Actual
Speed. Correction is (±Error Counts X Gain),
in
units of 0 to A bits (10 mV/bit).
PROGRAM MODE
------------
Entered by pressing the RUN/PGM Key when the PGM DIS switch is Off (down position).
Accel and Decel rate for changes to the Speed Setpoint and for Run/Stop transitions.
Ramp
is
in
units of Speed LSDs per second. (For example, changing the Speea Setpoint from 850
to
875, a change of 25 RPMs, will take 5 seconds if the Ramp Rate is set to 5 RPMs
per
second.)
Value of Alarm Setpoint
in
feedback pulses. When the Error Counter
2:
Error Alarm, the
Error
Alarm output
is
turned on. May be used to indicate excessive lag or loss of feedback.
(To
test
the Error Alarm output, set the Alarm to zero; the output should turn on immediately.)
Maximum running speed,
in
user units, which corresonds to full output applied to drive. (To
provide operating headroom, set the Full Scale Speed about
10%
higher than what is actually
needed -e.g. set to 1980 for an 1800 RPM range.) Decimal Point setting for speed
displays
is also selected on this line.
Allows drive and encoder checkout by applying a voltage to the drive and monitoring the
feedback frequency. The Right cursor selects the 0 to A function, which can be ramped
from
0
to 99% output. The next Right cursor displays the feedback frequency in Hz.
Maxmimum feedback encoder frequency when full output is applied to the drive.
(To
provide
headroom, measure the frequency when
90%
output is applied.) This number can also be
calculated by [ (maximum encoder shaft RPM + 60) X (encoder resolution in PPR)
].
10
FRONT PANEL LOCK Front Panel changes to the Speed Setpoint and Error Gain are disabled by selecting On,
or
enabled by choosing Off with the Right cursor. Does not effect Program Mode editing.
These
lines appear on the MAXjr Speed 3 only
11
ADJUST INPUT Select type of external setpoint adjustment. Set to Up/Down for use with Increase and
Decrease contacts for ramping the setpointup or down;
or
Bidirectional for connection
to
a
quadature output Panelcoder (provides incremental up and
down
changes).
12
ADJUST
RATE
DIAGNOSTICS
13
INPUTS TEST
14
FRONT PANEL TEST
15
DIGITS TEST
16
SEGMENTS TEST
Page
6
Set to determine resolution and speed of the external setpoint adjustment device. Each
quadrature cycle will change the Speed Setpoint by
4X
the Adjust Rate (Pot operation).
The
Speed Setpoint will change
by
the Adjust Rate amount for each second the Increase
or
Decrease contacts are active (Mop operation).
These features provide an easily accessible method of checking the operation of the
product
and external connections for proper operation. The error codes listed on page 3 diagnose
additional problems which may not be permanent malfunctions.
Display of active signal and control inputs. The indicators
Rand
b are given when the
Signals A and
B,
respectively, are driven with a high input. The prompts f and 2 are
given
when Inputs 1 and
2,
Ramp Hold and Trim Reset, respectively, are driven with a low input.
Display of active keyboard buttons. The indicators
',d,
P,
and [ are present when the
Increment/On, Decrement/Off, Run/Program, and Reset/Clear keys, respectively, are pressed.
The display shows a constant pattern to verify that each display digit is functioning.
All display digits and annunciators are illuminated to verify proper operation.

(
PROGRAMMING
...
----
LINE
PROMPTS
DAfA
ISPb
f23'-1S
1 Actual Speed display
2
I:
123'-151
Speed Setpoint [E [IJ (j) editing keys
I
~
selects display line
3
ERR
-
123'-1
I Error Counter display
4
5
6
ERR
I
L--G_AIN
__
.9_9---,
Error Gain
IjJ enters Program Mode
FACTORY
PROGRAMMING
SHOWN
IN
THIS
COLUMN
lIJ
(j) editing keys
IPGM
RAMP
00000 1 [E
IPGM
RAMP
00000
IlIJ
IPGM
RAMP
10000
I (j)
IPGM
RAMP
00000 1
selects a digit adds one
to
digit subtracts one
from
IPGM
ERR
R.
000
I [E
IPGM
ERR
R.
000
IlIJ
IPGM
ERR
R.
lao I digit
selects a digit adds one
to
digit
leaves Program Mode Ij)
7
I:~s~
00000 I (ill
I:~s~
aaaaa
IlIJ
I:~s~
aaaaa
IlIJ
I:~s~
aaaaaI
shift decimal point shift decimal point shift decimal point
8
IPGM
ENe
000001
[E
IPGM
ENe
dR.
00
IlIJ
IPGM
ENe
dR.
a
IllIJ
IPGM
ENe
dR.
991
[E
IPGM
ENe
12Baa
1
9
10
11
12
13
14
~
selects 0 to A increases output maximum 0 to A shows feedback frequency
I~:.
ENe
00000 I
[E
I
:~SM
ENe
00000I
lIJ
I:.
selects a digit adds one to digit selects next digit
IPGM
PL.
on
I
[E
IPGM
PL.oFF
I
[E
Ip
GM
PL.
on
1-
[E
"
IPGM
R
,b
,d I
[E
I
PGM
R
,.U~dl-[E
" )
fPGM
R,.
00
I
[E
IPGM
R,.
001
IPGM
,.R
no
inputs active Signal A high
These lines appear
on
the
MAXjr Speed 3 only
IPGM
'" b
'.
Signal B high
In
1 low
adds one
to
digit
leaves Program Mode Ij)
'.
In
2 low
I
PGM
P.
,dP[
I
lIJ
IjJ Ij)
(jI)
press each key
to
test
no
keys pressed all keys pressed
15
IPGM
123'-151
any other pattern indicates a malfunction
SPD
ERA
~Wl.."
88888 segments that do not light are defective
f.S. ENe
16
Page 7

INSTALLATION
...
NOTES:
1.
Installations must be made in accordance
with
DYNAPAR manual 845 -130.
2.
For applications which require multiple
products
operating in parallel, see 845
-130.
3.
When replacing older products, consult 845
-130
for
information regarding circuitry changes.
MSJR1-S-00
MSJR3-S-00
A.
PANEL MOUNTING
Make a panel cutout as shown. If the installation requires
sealing, the adhesive gasket (supplied) may be applied to
the bezel side ofthe panel. Remove the hex washer head
screws and slide the panel mounting straps out of the
guides. Slide the unit through the panel cutout and insert
the straps intothe guides. Tighten the screwsto securethe
unit to the panel.
TI
1.78 -0/+.04
45-0/+1 mm
'-----_-------'Ill
,""'....
IE-------
3.58 -0/+.04
91
-0/+1
mm '
allow l--
_____
-;o..,.
0.32
8mm
each side
between
cutouts
-->-1
panel thickness 1/16" to
1/4"
~----------------~~
I depth behind bezel I
11-'10(;....-----
5.68 144.3
mm
>
Page
8
~
!tit'•
....
-
_.
~i
9 9
•••
·'~~I
~
Ii
§~iI~~hf
11_.
1 t , • • • to 11
B.
INPUT POWER
MSJR1-D-OO
MSJR3-D-OO
AC POWER (MSJRx-S-OO)
Select 115/230 VAC (nominal) operation with a slotted
screwdriverthrough the cutout. ConnectACpower(hot) to
terminal 1 through a 1/8 A.,
Sio-Blo
fuse, and AC return
(neutral) to terminal 2. Connect terminal 3 to Building
Ground.
~
~
~
1 2 3
m
115/230 VAC
50/60 Hz, 6
VA
DC
POWER (MSJRx-D-OO)
Connect 10 to 26
VDCto
terminal 2 through a 1/2 A.,
Sio-Blo
fuse, and DC Common to terminal
1.
Connect
terminal 3 to Building Ground.
1 2 3
~+
C.
ANALOG POWER
10 to 26 VDC
0.4
A.
max.
Connect a 9 to 18 VDC source to terminal 14 and the DC
return to termnal 13. For full +10 volt output, a minimum
input of +12 VDC is required. If the motor drive cannot
supply 80 mA., a separate power supply must be used
(PM41S shown).
ANALOG
COMMON
ANALOG POWER
g 5 i
~
g
~
" "
PM415 POWER SUPPLY

D.
FEEDBACK
INPUT
MAGNETIC (SINE WAVE
OUTPUT) DEVICES o
z
o
~
8 u
~
o
~
Set switch A
MAG
to the
Up position.
OPEN COLLECTOR
DEVICES
Set switch A O.C. to the
Up position.
~~
~~~.,
loA!:
:
UNIDIRECTIONAL
TRANSDUCERS
Set switch A O.C. and A
SHIELD
SIO
o
z
o
~-
SHIELD
o
z
o
6 7
COM
,~
!
,
________
.
___
-.-l
.v
B~DDD
E.
RUN / STOP INPUT
Set switch B O.C. to the Up position. (If not used, the RUN /
STOP input should be jumpered to COM. NOTE:
To
start
and stop, the RUN/PGM key must be used, and the PGM
DIS switch must be Off.) 0
~
u
~
m
a 8
0::1:
~
DDB~D
RUN
SHIELD
I fl, )
~M
~I--------~I
~--------------~
F.
PROGRAM DISABLE SWITCH
Set the switch to the Up
position to prevent
unauthorized program
changes. The RUN/PGM
key is inhibited.
r::tttt:tid
0000
~
k:tttJ
G. ALARM
OUTPUT
Connect load to the open collector output on terminal 12.
The output switches to Analog Common, terminal 13.
(NOTE: When driving an inductive load (relay coil), an
external flyback diode is required.)
~
SOLIDSTATE
,-----
OUTPUT
DO
121)
14
IS
i-L:I
TO RELAY POWER
;
_--.-~
SUPPLY
,~~
~
~l
INSTALLATION
....
H. ANALOG (DRIVE) OUTPUT
Connect the Analog output
on
terminal 15 to the "wiper" COM
terminal of the drive's pot input.
II~
SIO
Adjust the drive's accel and
L~------.J\
decel to their maximum
~
(fastest) setting.
r----
j \ : SHIELD
i \ i
COMMON
; \ :
SIGNAL
: \ IREFERENCE
r-
!
MOTOR
DRIVE
I.
CONTROL INPUTS
(MAXjr
Speed
1)
RAMP HOLD
To
keep Ramp Hold from inhibiting the Run/Stop
function, wire the switch
in
series so that Run/Stop also
opens Ramp Hold, as shown.
TRIM RESET
o
z
o
3 .
8 9
10
The Trim reset input
is
used to reset the Error counter
(and Error Alarm output). 0
~
Z 0
o u
~DDDDD~
: )
OPEN LOOP G
~J----'-
~J
J. CONTROL INPUTS
(MAXjr
Speed
3)
QUADRATURE ENCODER
Wire the
+V,
Channels A and
B,
and Common to the
incremental encoder as shown. Select the Adjust Rate
(scaling) on program line 12.
SHIELD
o
Z
o
~
u:fr
o u
~
u
."'
6
lJ
00
[J[J
_~!L.~
______________
_
INCREASE / DECREASE CONTACTS
Connect remote switches for Speed Setpoint adjustment
as shown. Program the rate of adjustment
on
line 12.
SPEED
UP
SLOW DOWN
SHIELD
i
..
,
-~
.
Page 9

APPLICATIONS
...
RPM CONTROL
SIG B © SPD 960
RUN/STOP SET
~(E(j)(IJ(j)(j)
©l
SIGA
LINE FUNCTION
i
'00]
5 RAMP RATE I
PGf.4
RAMP
'UU
7 FULL SCALE SPEED ISPD
.:~s~
18001
9 FULL SCALE FREQ. iPGM
:JOOOI
. F.S.
ENe
Run/Stop and Trim Reset (Open Loop) functions are
provided for operator control.
REFERENCE FREQUENCY GENERATOR
/
©
~
rg
MAXi'
Speed 1 DRIVE
IIIIIII
+12 vac
ANALOG OUTPUT
The accel and decel rate
is
set to 100 RPM/sec.
To
go
between 1800 RPM and 0 RPM takes (1800 + 100 = )
18
seconds.
The Full Scale Speed is the highest running speed desired.
For this application, the maximum motor speed
is
1800
RPM.
The Full Scale Frequency
is
determined by the maximum
motor RPM, the encoder resolution, and the motor to
encoder gearing (if any).
In
this example, it
is
1800 rev/minute x 100 pulses/rev = 3000 pulses/s (Hz)
60
secs/minute
\
MAXi'
Speed 1
~
PM64S ANALOG TO FREQUENCY CONVERTER
ESPD
snn
Z
LU
Z
U.U
a ~ 0
I-
~
~
~
~
;;;
~
RUN/STOP
u
o 0 0
::;J
u
~rEtIJ[I)[I)[I)
u > u a > .
IN
1 2 3 4 5 7 8
t:S)(S)
(
V~(i\)(\)(\.)(\)(\)~~
RAMP HOLD
LINE FUNCTION
5 RAMP RATE
7 FULL SCALE SPEED
9 FULL SCALE FREQ.
©l
OUTPUT
SIG A I
ANALOG.
I
IpGM
RAMP
:001
~
SPO.
I
PGM
1000
F.S .
____
-'.
PGM
F,S.
ENe
,nnnn
'uuuu
Run/Stop and Ramp Hold functions
are
provided for
operator control. Note the wiring
of
the two
cont~cts.
Opening the Run/Stop input disengages Ramp Hold and
keeps
it
from preventing a Stop.
Page
10
rg
I 1
L..J
IANALOG COMMON 1 1 REFERENCE
FREOUENCY
..
The accel and decel rate
is
set
to
10.0%/sec.
The Full Scale Speed,
in
units of percent, corresponds to the
maximum frequency output
of
the PM64S. The Full Scale
Speed
is
100.0% .
The Full Scale Frequency is the frequency output of the
PM64S when a
10
volt signal
is
applied to its input:
10kHz.

APPLICATIONS
...
"POT" REPLACEMENT
RUN/STOP
MAXj. Speed 3
SIG
B
~'Ef~=========~
COM
l"'I\,;j""l----------~~~O
SPO
5 PPR PANEL ENCODER
LINE FUNCTION
7 FULL SCALE SPEED I SPO
PGM
. F.S.
9 FULL SCALE FREQ.
IPGM
,F.S.
ENe
11
ADJUST MODE
12 ADJUST RATE
1350
SIGA
1800
1
9000
1
Rd.
Wi
+12
VDC
DRIVE
ANALOG OUTPUT
The Full Scale Speed
is
the highest running speed desired.
For this application, the maximum motor speed
is
1800
RPM.
The Full Scale Frequency
is
determined by the maximum
motor RPM, the encoder resolution, and the motor to
encoder gearing (if any).
In
this example,
it
is
1800 rpm.;. 60 sec/minute x 300 ppr = 9 kHz
The Adjust input is a panel mounted quadrature encoder
"pot".
The "pot" Adjust Rate (resolution)
is
10
RPM for each
quadrature edge (X4 logic). With a 5 ppr encoder, one turn
changes the Speed Setpoint by
(5
ppr x 4 x 10 RPM = ) 200
RPM.
~.:.....,;,,---------------------------------
ROTARY TEST STAND
RUN/STOP ~
SPO 6025
SET
INCREASE
~
DECREASE
~
~lElj)lj)lj)lj)
1Ql
LINE FUNCTION
7 FULL SCALE SPEED
9 FULL SCALE FREQ.
11
ADJUST
MODE
12 ADJUST RATE
I SPO
PGM
F.S.
PGM
SIGA
F.S. ENe
~
12001
12000
Rd.
991
MAXj.
Speed 3
;12
VDC
ANALOG OUTPUT DRIVE 7200 RPM
MOTOR
The Full Scale Speed
is
the highest running speed desired.
For this application, the maximum motor speed
is
7200
RPM.
The Full Scale Frequency
is
determined by the maximum
motor RPM, the encoder resolution, and the motor to
encoder gearing (if any).
In
this example,
it
is
7200 rpm.;. 60 sec/minute x 100 ppr = 12 kHz
The Adjust input is a pair of remote contacts; one each for
Increase and Decrease Speed functions.
The "mop" Adjust Rate
is
99 RPM/sec while either switch
is
closed. Note that the Run/Stop input
is
jumpered; starting
and stopping can be performed with the Run/Pgm key
(provided the PGM DIS switch
is
Off).
Page
11

ORDERING
INFORMATION
...
Model
#:
MSJR3-S-00
4 pin pluggable
terminal strip
included
Model
#:
Description:
MSJR1-S-00
Master Speed
Controller
115/230
VAC
Master Speed Controller
with POT/MOP inputs
115/230
VAC
Description:
Power:
PANA MOUNT ACCESSORIES
A 8 C
MODEL DESCRIPTION PKG
PM21S
PM28S
PM64S
HFD10
PM31
PM41S
Dual Differential ReceiverlTransducer Supply A
Dual
Universal Input Amp and Supply A
Analog to Frequency Converter A
Dual High
Frequency..,..
10
Module B
SPDT Relay Module (7.5 A @ 120 VAC) C
12
VDC Relay/Accessory Power Supply C
Power:
Series 52
Magnetic
Pickups
~
WARRANTY
MSJR1-D-OO
Master Speed
Controller
10
-26 VDC
MSJR3~-OO
Master Speed Controller
with POT/MOP inputs
10-26
VDC
TRANSDUCERS
Series
53
Series
31
Zero-Speed QUBE Roto-
Pickups pulser®
~
~~
.•
Q •
Series 76/77 Roto-
pulsers®
Standard products manufactured
by
the Company are warranted to
be
free from defects
in
workmanship and material for a period
of
one year from the date
of
shipment, and products which are defective
in
workmanship or material will
be
repaired or replaced, at
the
option of
the
Company, at
no
charge to the Buyer. Final determination
as
to whether a product
is
actually defective rests with the
Company. The obligation of the Company hereunder shall
be
limited solely to repair and replacement of products that fall within the
foregoing limitations, and shall
be
conditioned upon receipt
by
the Company of written notice of any alleged defects or deficiency
promptly after discovery within the warranty period, and
in
the case of components or units purchased
by
the Company, the obligation
of the Company shall not exceed
the
settlement that the Company
is
able
to
obtain from the supplier thereof.
No
products shall
be
returned to
the
Company without its prior consent. Products which the Company consents to have returned shall
be
shipped F.O.B.
the Company's factory. The Company cannot assume responsibility or acceptinvoicesforunauthorized repairs to its components, even
though defective. The life of the products of the Company depends,
to
a large extent, upon the type of usage thereof, and
THE
COMPANY MAKES NO WARRANTY
AS
TO
FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS
BY
THE BUYER
NOR
AS
TO
PERIOD OF SERVICE UNLESS THE COMPANY SPECIFICALLY AGREES OTHERWISE
IN
WRITING AFTER
THE
PROPOSED USAGE HAS BEEN MADE KNOWN TO
IT.
THE FOREGOING WARRANTY
IS
EXCLUSIVE AND
IN
LIEU OF ALL OTHER WARRANTIES EXPRESSED
OR
IMPLIED,
INCLUDING, BUT NOT LIMITED
TO
ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS
FOR
A PARTICULAR PURPOSE.
SERVICE:
Include:
If
this product requires service, call DYNAPAR for
an
Return Material Authorization (RMA) number,
pack
it
in
a sturdy carton and ship prepaid
to:
Service Dept.
at
the address below.
1.
Description
of
problem
3.
Purchase order number
2.
Name
of
responsible person
4.
Return shipping instructions
Dl'N4P4R
CORp·
2100 W.
Broad
St., P.O.
Box
368,
Elizabethtown,
NC 28337 Printed
in
U.S.A.
1600250
0130
TEL:
(708) 662-2666
FAX:
(708) 662-6633 March 21,
1990
.75049112
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