dynasonics Badger Meter IS-6000 Doppler User manual

Area Velocity Sensor
HYB-UM-03155-EN-03 (March 2021) User Manual
IS-6000 Doppler
Stationary area velocity ow meter for partially lled pipes or
pressurized pipes and open channels

CONTENTS
1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
1.1. Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
1.2. Data Protection and Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
1.3. Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
1.4. EU Conformity Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
1.5. Warnings and Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
2. General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Requirements for Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.3. Workplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4. Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5. Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.6. Elecrtrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1. Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3. Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4. Measuring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4.1. Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.4.2. Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4.2.1. System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4.3. Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.4.3.1. Area Velocity Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.4.4. Sensor Mounting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.1. Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2. Mounting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3. Mounting the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.3.1. Installating an Area Velocity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.4. Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5. Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1. Terminal Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.1. Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
5.2. Connecting the Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
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User Manual
5.2.1. Connecting Area Velocity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5.2.1.1. Connecting Multiple Area Velocity Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5.2.2. RS-485 /RS-232 Modbus Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5.3. Final Check of Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6. Communication with Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.1. Control Panel and LC-Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2. Wireless Communication WiFi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3. Communication to the Transmitter via Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1. Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7.1.1. User Groups and Access Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.2. Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.2.1. Overview of Main Menu Items and Function of Corresponding Submenus . . . . . . . . . . . . . . . . . . . . . .31
7.3. Settings for Language and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4. Home - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.5. Graph - Data Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.5.1. Three-Day Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
7.5.2. Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.5.3. History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7.5.4. Velocity Prole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
7.5.5. Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.6. Download, Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.6.1. Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
7.6.2. Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
7.7. Parameter - Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.7.1. Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7.7.1.1. Sludge Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.7.2. Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.7.3. Measurement Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
7.7.4. Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
7.7.5. Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
7.7.6. Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7.8. I/Os – Digital and analog inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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7.8.1. Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7.8.2. Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.8.3. Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.8.4. Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.8.5. Users Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.9. Settings – Data Logging and Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.9.1. Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.9.2. Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7.9.3. Displayed Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
7.9.4. Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
7.10. Communication – Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.10.1. Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
7.10.1.1 Manual Input and Changing the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
7.10.2. SMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.10.3. FTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.10.4. Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.10.5. Serial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.11. Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.11.1. Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.11.2. Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
7.12. Extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7.12.1. Language and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.12.2. Date Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
7.12.3. LC Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.12.4. Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.12.5. Backup & Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
7.13. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.1. Cleaning, Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.2. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.2.1. Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.2.2. Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.3. Return / Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.4. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9. Operating Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.1. Doppler Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.2. Pulse Wave Doppler (PW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
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LIST OF TABLES
Table 1: Error codes (depending on the conguration of the measuring system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Table 2: Specic roughness coecients (Manning & Strickler coecients) for closed conduit, partly full metal pipesl. . . . . 109
Table 3: Specic roughness coecients (Manning & Strickler coecients) for closed conduit, partly full non-metal pipesl . 110
Table 4: Specic roughness coecients (Manning & Strickler coecients) for lined or built-up metal channels. . . . . . . . . 110
Table 5: Specic roughness coecients (Manning & Strickler coecients) for lined or built-up non-metal channels. . . . . . 111
Table 6: Specic roughness coecients (Manning & Strickler coecients) for excavated or dredged channels . . . . . . . . . 111
Table 7: Specic roughness coecients (Manning & Strickler coecients) for regular/irregular sections . . . . . . . . . . . . . 111
User Manual
9.3. Ultrasonic Signal Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
10. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.1. Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.2. Area Velocity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11. Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11.1. Roughness Coecients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11.1.1. Closed conduit, Partly Full Metal Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11.1.2. Closed Conduit, Partly Full Non-Metal Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
11.1.3. Lined or Built-Up Metal Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
11.1.4. Lined or Built-Up Non-Metal Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.1.5. Excavated or Dredged Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.1.6. Natural Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.2. Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Page vMarch 2021 HYB-UM-03155-EN-03

LIST OF FIGURES
Figure 1: Combined ultrasonic velocity and water level measurement with an area velocity sensor (combination sensor) . . 10
Figure 2: Nameplate (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 3: a),b) Front view of transmitter housing for wall installation, enclosure dimensions (in mm)
c),d) top view and side view, dimensions (in mm)
e) bottom view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 4: a) Scheme for combined ultrasonic velocity (v) and water level (h) measurement
b) Area velocity sensor incl. mounting plate
c) Dimensions (length, depth in mm), top view
d) Dimensions (height in mm), side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 5: Example for sensor mounting system (tension ring) in a pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 6: Installation of sensors against ow direction (1) and in ow direction (2). . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 7: Overview terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 8: Overview pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 9: Pin assignment (# 71-78) for the connection of area velocity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 10: Pin assignments # 21-26 for connection on RS-485 2-wire / 4-wire and RS-232
(pin assignment for aluminium enclosure – integrated 4G/3G/2G modem). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 11: Control panel and display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 12: Height of sediment layer in a cross section (sludge level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 13: Doppler Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Ultrasonic Flow Meters, IS-6000 Doppler
Page vi March 2021HYB-UM-03155-EN-03

1. GENERAL INFORMATION
This user manual provides all necessary information for the operation and the efficient and safe use of the IS-6000 Doppler
flow meter. It contains important information on product identification, storage, installation, commissioning, operation,
maintenance and disposal of the device. Before putting the device into operation, read this user manual carefully. To prevent
possible injuries to the user and damage, use the device only for the intended use described below. Always keep this
document handy in the vicinity of the device! If you do not understand the contents of this document, contact the
manufacturer. In no case may the manufacturer be held reliable for any damage or injury caused by misunderstanding
of the information.
1.1. Copyright
All rights reserved. The contents and works in this document are subject to German copyright. Contributions from third
parties are identified as such. No part of this documentation may be reproduced in any form, stored or transferred, neither
electronically, mechanically, photo-technically, by recording on data media or otherwise, as long as no expressly written
authorization from the publisher is present.
1.2. Data Protection and Security
All data should be backed-up prior to the installation of any peripheral storage device. The manufacturer will not be
responsible for any loss of data resulting from the use or misuse of this or any other product from the manufacturer. Data
security is given by personated login with username and password. Data will be saved on the server with appropriate security
measures for protection against data loss, data abuse and unauthorized data modifications.
There are inherent security risks in transmitting data via the internet. It is not possible to safeguard completely against
unauthorized access by third parties.
The use of contact data published within the framework of the imprint obligation by third parties for the transmission of not
expressly requested advertising and information material is hereby expressly rejected.
1.3. Liability
In case of inappropriate or unintended use, no liability for the proper function of the device can be assumed. Improper
installation and operation of the device will void the warranty. The manufacturer has made every effort to assure the accuracy
of the contents of this manual and the software. However, the manufacturer can offer no guarantee that the information
provided is accurate and/or free of error. The information provided in this manual is subject to change without notice at any
time. The manufacturer reserves the right to alter designs, layouts or software without prior notification and will not be liable
in any way for possible consequences of such changes.
1.4. EU Conformity Declaration
The manufacturer hereby declares that this product complies with Directive 2014/30/EU, 2014/35/EU, 014/53/EU, 2014/65/EU.
1.5. Warnings and Safety Symbols
Depending on the hazard level, warnings are displayed as follows.
Immediate danger. Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Medium risk. Indicates a potentially or imminently hazardous situation which, if not avoided, could result
in death or serious injury.
Minor risk. Indicates a potentially hazardous situation that may result in minor or moderate
injury or damage.
MPORTANTI
Important handling instruction. Indicates a situation which, if not avoided, may cause damage to the device. Information that
requires special emphasis.
OTE:NThis symbol indicates helpful notes and information for handling the device.
User Manual
Page viiMarch 2021 HYB-UM-03155-EN-03

2. GENERAL SAFETY INSTRUCTIONS
2.1. Requirements for Personnel
Installation, electrical connections, commissioning, operation, and maintenance of the device must be carried out by
qualified, specially trained and authorized personnel.
Personal injuries and serious damage to the device are caused by insufficiently qualified personnel.
Qualified personnel:
• Are persons who, through their professional training and education, are familiar with the safety guidelines of electrical and
automation engineering.
• Are persons who, as project, commissioning, and installation personnel, are authorized to commission, ground and label
circuits and devices/systems in accordance with the standards of safety engineering.
• Must be able to safely assess the results of their work and must be familiar with the contents of these
operating instructions.
Special trained personnel:
• Are persons, for example fitters or electricians, who can perform various tasks such as transport, assembly and installation
of the product under the supervision of an authorized person. The persons must have experience in handling the product.
Authorized personnel:
• Are persons who are indented to work on the basis of legal regulations or have been approved by the manufacturer
for certain activities.
The following requirements must be met:
• The user manual must be read carefully and fully understood by qualified personnel. Instructions must be followed.
• Qualified personnel must be trained and authorized by the plant operator.
• During work on and with the device, the required personal protective equipment must always be worn.
• All applicable national standards, safety requirements and accident prevention regulation have to be observed.
2.2. Intended Use
IMPROPER USE CAN SERIOUSLY COMPROMISE THE SAFETY OF THE DEVICE. THE DEVICE IS EXCLUSIVELY DESIGNED TO
BE USED FOR PURPOSES AS DESCRIBED BELOW.
KEEP WITHIN THE SPECIFIED PRESSURE AND TEMPERATURE RANGE WHILE USING THE DEVICE.
RESISTANCE OF ALL FLUIDWETTED PARTS OF THE DEVICE AGAINST THE MEASURED FLUID MUST BE MADE SURE IN
ORDER TO AVOID CORROSION AND ABRASION.
OTE:NThe manufacturer is not liable for any damage resulting from improper use or use for other than the
intended purpose.
The IS-6000 Doppler stationary pulse-Doppler System is a permanent velocity area flow meter that measures flow in full and
partially full pipes with 4…80 in. (100…2000 mm) in diameter, and in open channels with water depths from 1.5…80 in.
(0.04…2 m) .
2.3. Workplace Safety
During work on and with the device the required personal protective equipment must always be worn. All applicable national
standards, safety requirements and accident prevention regulation must be observed.
General Safety Instructions
Page 8 March 2021HYB-UM-03155-EN-03

2.4. Operational Safety
Operate the device in proper technical condition and fail-safe condition only. The operator is responsible for interference-free
operation of the device.
2.5. Product Safety
This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety
requirements. It has been tested and left the factory in a condition in which it is safe to operate. It meets general safety
standards and legal requirements. It also complies with the EU directives listed in the device-specific
EU Declaration of Conformity.
2.6. Electrical Safety
DISCONNECT DEVICE
SINCE THE DEVICE CANNOT BE SWITCHED OFF AT THE HOUSING, IT IS ABSOLUTELY NECESSARY TO CONNECT THE
SYSTEM TO AN EXTERNAL DISCONNECTING DEVICE.
DANGEROUS CONTACT VOLTAGES
•THE FUNCTIONAL EARTHING IS NOT IDENTICAL TO THE PROTECTIVE EARTHING ACCORDING TO DIN VDE 0100!
•EMC GROUND CONNECTORS ONLY FULFIL SECONDARY MEASURES FOR PROTECTION AGAINST DANGEROUS
CONTACT VOLTAGES.
•THE GREENYELLOW WIRES OF THE PROTECTIVE CONDUCTOR PE FULFIL THE MEASURES FOR PROTECTION
AGAINST DANGEROUS CONTACT VOLTAGES, BUT NOT THE REQUIREMENTS OF EMC DIRECTIVE 2014/30/EU.
•WHEN EARTHING A SYSTEM, TAKE APPROPRIATE PROTECTIVE AND FUNCTIONAL MEASURES IN ACCORDANCE WITH
DIN VDE 0100 AND EMC DIRECTIVE 2014/30/EU.
!
PROTECTIVE GROUNDING
SUITABLE MEASURES FOR ERROR PROTECTION MUST BE CARRIED OUT. THE CONDUCTIVE SYSTEM PARTS TO BE
PROTECTED MUST BE CONNECTED TO A SUITABLE EARTHING CONDUCTOR VIA THE PE CONDUCTOR, SO THAT THE
SYSTEM PARTS WITH A FAULT ARE SWITCHED OFF BY OVERCURRENT PROTECTION DEVICES.
Symbols Description
Protective conductor connection
This symbol refers to the protective conductor connection of the device.
Depending on the type of installation, the device may only be operated with a suitable protective conductor
connection in accordance with the applicable laws and regulations
LPhase conductor
NNeutral conductor
General Safety Instructions
Page 9March 2021 HYB-UM-03155-EN-03

3. PRODUCT DESCRIPTION
The IS-6000 Doppler stationary ultrasonic flow meter continuously measures the flow of water and wastewater in pressurized
and partially filled pipes and in open channels with water depths from 1.5…80 in. (0.04…2 m).
As a standard, the flow meter consists of a transmitter and an ultrasonic area velocity sensor for combined velocity and
water level measurement (see Figure 1). Discharge is then calculated by multiplication of the average flow velocity and the
wetted cross-sectional area. The transmitter allows connection of up to 3 ultrasonic area velocity sensors for simultaneous
measurement at up to 3 different measurement spots in one cross-section.
Alternatively, additional external water level sensors (for example, a hydrostatic level sensor or an ultrasonic down-looking level
sensor) can be connected to the system depending on specific site conditions, providing accurate water level measurement in
case of water level fluctuations.
For discharge measurement in pressurized and partially filled pipes, insertion sensors are used. Insertion sensors are installed
into the existing pipe work through ball valves allowing the installation and removal of the entire sensor for repair, replacement,
or cleaning without dewatering the pipe.
Figure 1: Combined ultrasonic velocity and water level measurement with an area velocity sensor (combination sensor)
The IS-6000 Doppler transmitter incorporates all the required algorithms and software for measurement accuracy and
repeatability. Parameterization of the measurement site, data logging, visualization and data transfer is possible by using the
browser-based control and management user interface, which can be run in any standard web browser via PC, notebook,
tablet or smart phone, regardless of location, time and operating system.
Applications:
Based on the pulsed wave Doppler principle, the flow measurement of IS-6000 Doppler meter requires suspended particles or
gas bubbles in the flowing liquid as reflectors of the acoustic signals. Therefore, the meter is ideally suited for continuous flow
monitoring in slightly to heavily polluted media.
• Wastewater treatment plants (influent measurement, real-time process control, effluent measurement)
• Wastewater collection systems (infiltration studies, hydraulic model calibration, event notification,
long term trend analysis)
• Urban drainage
Product Description
Page 10 March 2021HYB-UM-03155-EN-03

3.1. Scope of Delivery
MPORTANTI
Check the packaging and the contents for damage. Check that delivery is complete and agrees with the shipping documents and
your order. If damages occurred or any items are missing, please contact the manufacturer.
The scope of delivery
• IS-6000 Doppler transmitter
• Area velocity sensor or insertion sensor including cable
• User manual
Optional Accessories
• External hydrostatic level sensor or external ultrasonic level sensor
• Integrated LTE/HSPA+/GPRS (4G/3G/2G) modem incl. 4G/LTE dipole antenna
• Mounting systems (sensor mounting plates, in-pipe tension rings, scissors rings)
3.2. Storage
Store the equipment in a dry and dust-free place. Avoid durable exposure to direct sunlight. Store the device ideally in its
original packaging. Storage temperature: -4…158° F (-20…70°C), ideally 68° F(20°C).
3.3. Nameplate
OTE:NCheck the device nameplate to make sure that the device is delivered according to your order.
The nameplate (see Figure 2) indicates important data for identification and use of the measuring system.
1
2
3
4
5
6
7
8
9
Manufacturer name
Product name
Serial number transmitter (S/N)
Power supply data
Ambient temperature range
Manufacturing date mm/yyyy
Network number
IP protection class
CE mark
Figure 2: Nameplate (example)
3.4. Measuring System
3.4.1. Transmitter
The transmitter (see Figure 3 on page 12) is designed to operate ultrasonic velocity sensors and to calculate the flow rate.
The flow computer incorporates all of the required algorithms and software to ensure accuracy and repeatability of the
measurements. The IP66 (NEMA 4) compact flow display computer has a 4 lines × 20 characters alphanumeric LC display
and a 4-button keypad. All configuration data, measurement data, and calculated data are stored on a 16GB Micro-SD card.
It controls the measurements, calculates the flow rate and provides freely programmable current outputs, status alarm,
frequency outputs and totalizer readings. .
Product Description
Page 11March 2021 HYB-UM-03155-EN-03

OTE:NFor use and installation of IS-6000 Doppler meter in potentially explosive atmospheres, the transmitter is connected
to an explosion-proofed stationary Ex-flow rate module (according to ATEX Directive 2014/34/EU). The Ex-flow rate
module comes with an area velocity sensor with an explosion-proof connection cable.
For detailed description of the Ex-flow rate module and the connection to the IS-6000 Doppler transmitter, an
additional user manual is provided by the manufacturer.
a) b)
c) d)
139139
e)
Figure 3: a),b) Front view of transmitter housing for wall installation, enclosure dimensions (in mm)
c),d) top view and side view, dimensions (in mm)
e) bottom view
Product Description
Page 12 March 2021HYB-UM-03155-EN-03

3.4.2. Software
The IS-6000 Doppler flow meter is programmed and operated by a browser-based user interface that simply can be run via
WiFi or LAN connection in any standard web browser via PC, notebook, tablet or smart phone, regardless of location, time and
operating system.
The graphical user interface is menu-driven for rapid commissioning, easy parameterization of the measurement site and data
visualization and management.
Main features are:
• Intuitive menu-driven user interface
• Direct communication (WiFi) with measuring system
• Automatic identification of measuring system via system-specific IP address
• Status information of measuring system, alarm functions
• Simple parameterization and commissioning of measuring system
• Flexible graphical data visualization (for example real-time zoomable data and time series, data history, velocity profiles)
• Data logging of incoming data and easy data transfer
• Remote system diagnostics, service and maintenance
• Protection from unauthorized access through individual access authorization
3.4.2.1. System requirements
• Network connection (WiFi, LAN)
• Standard latest web browser, for example: Internet Explorer, Firefox, Chrome, Safari, Opera, Android Browser.
Product Description
Page 13March 2021 HYB-UM-03155-EN-03

3.4.3. Sensors
As a standard, the IS-6000 Doppler meter comes with an area velocity sensor for ultrasonic flow velocity and water level
measurement. Depending on the measurement task and site conditions external sensors for example for water level
measurement such as a pressure sensor or a non-contact ultrasonic level sensor can be connected via 4…20 mA interfaces.
3.4.3.1. Area Velocity Sensors
The mouse-type area velocity sensor measures flow velocity and water level based on the pulse (echo) coherent method
corrected by an embedded temperature sensor. The small sensor dimensions mean less interference resulting in more
accurate velocity measurements, especially under low flow conditions.
a) b)
c)
d)
Figure 4: a) Scheme for combined ultrasonic velocity (v) and water level (h) measurement
b) Area velocity sensor incl. mounting plate
c) Dimensions (length, depth in mm), top view
d) Dimensions (height in mm), side view
Product Description
Page 14 March 2021HYB-UM-03155-EN-03

3.4.4. Sensor Mounting Systems
All sensors can be attached to a mounting plate, spring or scissors rings. The sensor is first attached to a carrier to be slid onto
any of the compatible mounting systems. This maintains a height suitable for measuring flow rates and velocities at very low
water levels. To install the sensors in rectangular, trapezoidal or earthen channels, use the sensor mounting plate. Stainless
steel spring rings simplify sensor installation in cylindrical pipes. Six standard diameter sizes from 8…24 in. (200…600 mm)
are available. Before entering the manhole, the sensor and the cable can be fastened in place to the downstream edge of the
ring. The self-expanding device sits tight by expanding the band for a friction fit inside the pipe. The adjustable scissors ring
is installed in large diameter pipes from 20…57 in. (500…1450 mm). It consists of a base section and one or more pairs of
extensions to fit the size of the pipe and a scissors mechanism.




Pipe
Tension ring with pre-drilled holes to fasten
sensor cable to the ring
Area velocity sensor on sensor mounting plate
Figure 5: Example for sensor mounting system (tension ring) in a pipe
Product Description
Page 15March 2021 HYB-UM-03155-EN-03

4. INSTALLATION
MPORTANTI
Be advised that possible mounting and connection errors and their effects are beyond our control. Therefore, the manufacturer
cannot be held responsible for damages as a result of incorrect handling, installation and maintenance of the equipment.
4.1. Installation Location
For reliable, continuous stability and accuracy of the device, follow the instructions below:
• Choose a measuring site with a steady distribution of flow velocity over the cross-section, avoiding highly turbulent
flow conditions.
• Avoid measuring sites with sediment accumulation or deposits.
• Always observe ambient temperature at the installation site. Avoid exposure to heat, frost, extreme temperature
fluctuations and direct sunlight.
• Make sure that the device is protected from mechanical impacts and vibration.
• If using the device under corrosive or aggressive atmospheric conditions, make sure the location is well ventilated.
• Protect the transmitter from flooding.
4.2. Mounting the Transmitter
OTE:NMount the transmitter in a position that is protected against direct sunlight and rainfall.
1. Select a proper position on a at wall surface. Make sure to have a sucient power supply in the vicinity of the transmitter.
Make sure the cabling is safe.
2. Mark the upper drill hole at the positions of the upper hanger in the middle on top of the transmitter enclosure.
3. Drill a hole for corresponding wall plug for xing screw at the marked point.
4. Mount the transmitter with xing screw on the wall. Use suitable screws and plugs depending on the wall construction
and installation conditions. Make sure the enclosure is aligned horizontally.
5. Then mark the holes for the last two drillings on the left and right site on the bottom of the enclosure and follow the
procedure described above.
6. Be sure to tighten the screws rmly.
Temperature Strip
For monitoring ambient temperatures higher than 104° F (40° C), view the yellow self-adhesive temperature strip inside the
transmitter enclosure.
An increase in temperature in the range of 104…160° F (40…71° C) will cause an irreversible change of color of the specific
segment from light grey to dark grey. The dark color will remain even after subsequent cooling, indicating the maximum
temperature that has been reached.
Indicated temperature segments: 104° F (40° C), 109.4° F (43° C), 114.8° F (46° C), 120.2° F (49° C), 129.2° F (54° C),
140° F (60° C), 150.8° F (66° C), 159.8° F (71° C).
OTE:NAlways check temperature strip when opening the enclosure.
The temperature strip is for quality assurance and warranty demands. Removal of the strip invalidates the warranty.
Installation
Page 16 March 2021HYB-UM-03155-EN-03

4.3. Mounting the Sensors
SENSORS IN USE MUST BE PROTECTED FROM MECHANICAL DAMAGE DUE TO IMPACTS OR ABRASION FOR EXAMPLE
FROM COARSE SEDIMENT LOAD OR ABRASIVE SEDIMENT MATERIAL.
Special mounting systems are available to make sensor installation easier and reduce installation time. Sensors are first
mounted to carriers that can be easily attached to any of the compatible mounting system. The signal cable is already fixed at
the sensor. The cable length has to be adapted to site conditions.
Always make sure that sensor cables connected to the transmitter are mounted firmly to the wall as tripping on the cables
can cause both serious personal injury and permanent damage to cables and connectors. Check again, that the measuring
window is not affected by the cables.
ANY ADJUSTMENTS OF CABLE LENGTHS MUST BE CARRIED OUT SOLELY BY THE MANUFACTURER. PLEASE CONTACT
OUR SERVICE TECHNICIANS.
4.3.1. Installating an Area Velocity Sensor
Normally, flow velocity is measured against the flow direction due to possible turbulences caused by the sensor itself and the
cable that might affect the measurement.
However, the sensor measures flow velocity regardless of the flow direction (see Figure 6). Readings measured with sensors
installed against the flow direction are registered as positive values (+v) and vice versa (-v).
 
Figure 6: Installation of sensors against flow direction (1) and in flow direction (2)
4.4. Calibration
For all flow velocity measuring systems for partially filled cross-sections that are installed in existing pipelines, a calibration
of the measuring site (measurement of network, tracer measurement) is recommended in order to receive an optimum
measuring accuracy. During calibration, the water level at the measuring site should be at least 4 in. (10 cm). For instructions
for calibration of measuring sites, see DIN EN ISO 748 [2].
OTE:NThe calculation for calibration is performed via software in the calibration menu of user interface
(Parameter Calibration).
Installation
Page 17March 2021 HYB-UM-03155-EN-03

5. ELECTRICAL CONNECTION
• Improper connection can cause injury or death. The electrical connection must be carried out by a certified electrician.
• Observe the national regulations for electrical installations! By handling products that are supplied by electrical
voltage, you must observe the valid IEC instructions, especially IEC 60364, IEC 61558, IEC 60335, IEC 60598-1
and IEC 60065.
• Before opening an instrument, pull off the main plug and make sure that the instrument is without power supply.
Parts, construction groups or instruments must only be set into operation if they are built into a housing and
protected against touching. During installation they must be without power. Only use tools at the instruments, parts
or construction groups the devices are disconnected from the supply voltage and the electric loads stored in the
construction groups inside the instrument are unloaded. Conducting cables or conductors that are connected to the
instrument, part or construction group must be checked continuously for isolation faults or sites of fractures. If a fault
is found in the supply line, the instrument must be switched off immediately until the defective line has been replaced.
• By using construction elements or groups please make sure that the features for electrical sizes are observed according
to the respective description. In case it is not possible to clarify clearly for a non-commercial end-user which electrical
variables are valid for a part or a construction group, how external wiring is to be undertaken, which external
components or additional devices can be connected and which connection values these external components may
have, always contact an expert for respective information.
• Before operation, generally check if the instrument or construction group is suitable for the field of application. If there
is any doubt, you must confer with a technical expert or the manufacturer of the used construction group.
• Compare specifications on the nameplate and check for the correct supply voltage on the nameplate.
• Feed the power supply cable and signal cables through the appropriate cable entries.
5.1. Terminal Compartment
RISK OF ELECTRIC SHOCK! SWITCH OFF POWER SUPPLY BEFORE OPENING THE DEVICE. DO NOT INSTALL OR WIRE THE
DEVICE WHILE IT IS CONNECTED TO THE POWER SUPPLY. DISREGARDING COMPLIANCE WITH THIS PRECAUTION MAY
RESULT IN IRREPARABLE DAMAGE TO THE ELECTRONICS.
MPORTANTI
• Protective grounding: Suitable measures for error protection must be carried out. The conductive system parts to be protected
must be connected to a suitable earthing conductor via the PE conductor, so that the system parts with a fault are switched off
by overcurrent protection devices
• Electronic Discharge: Electronic components can be destroyed by electrostatic discharge during in-stallation. Avoid high
electrostatic charges by using suitable grounding measures.
• Disconnecting device: The device must be connected and disconnected to the mains by means of a disconnecting device.
• Power / connection cable: Upon delivery, the transmitter power cable is already connected. If necessary, use a strain relief for
the connected cable to prevent accidental disconnection.
• The system has no on / off switch. It is therefore imperative to attach the system to an additional circuit breaker (at least 2A) to
disconnect the system from the power supply in the event of a fault or repair. The circuit breaker should be within easy reach.
• It is necessary to connect the system to an external overvoltage protection device (for example, a circuit breaker).
Electrical Connection
Page 18 March 2021HYB-UM-03155-EN-03

The terminal configurations have been set by the manufacturer depending on the specifications ordered. For individual
wiring of additional components, see “5.1.1. Pin Assignments” on page20. To open the terminal compartment, unscrew the
enclosure cover.
A Power supply (AC/DC)
B Connectors I/Os, relay outputs
C Sensor connection block
D MODBUS (RS-485, RS-232)
E LAN, RJ45, SIM Card
F Fuse
G Cable entries blocks
H LTE/4G antenna socket
I WiFi antenna socket
Figure 7: Overview terminal compartment
OTE:NThe 4G/LTE dipole antenna is connected via the antenna connector on the enclosure bottom next to the
cable entry blocks.
MPORTANTI
Specification for cables for wiring:
• Use copper cable only
• Temperature: min. 158° F (70° C)
• Cable diameter: 0.04 in. (1 mm
Electrical Connection
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5.1.1. Pin Assignments
(1) Pins # 1-2 Power supply (AC / DC)
(2) Pins # 3-6 Relays outputs
(3) Pins # 7-10 Digital inputs /outputs
(4) Pins # 11-12 Service interface (RS-485)
(5) Pins # 13-16 Analog outputs
(6) Pins # 17-20 Analog inputs (e.g. for connection of level sensor)
(7) Pins # 21-26 MODBUS (RS-485, RS-232)
(8) Pins # 36-42 Connector block area velocity sensor
OTE:NUpon delivery, the enclosure cover is grounded with a green-yellow grounding cable.
Figure 8: Overview pin assignment
Block No.
(row) (no.) Name Description Cable Color
(1) AC Power Supply
(100…240V AC)
(I) (1) L Phase* Power supply Brown or Black
(II) (1) PE Protective earth; grounding terminal Green/Yellow
(I) (2) N Neutral* Power supply Blue
(II) (2) PE Protective earth; grounding terminal Green/Yellow
(1) DC Power Supply
(9…36V DC)
(I) (1) + DC In Power supply Red
(II) (1) PE Protective earth; grounding terminal Green/Yellow
(I) (2) - DC In Power supply Black
(II) (2) PE Protective earth; grounding terminal Green/Yellow
* L = external conductor, N = neutral conductor
Electrical Connection
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