e-Gizmo PBOT JUNIOR 2017 User manual

PBOT JUNIOR:
Assembly Manual
An Entry Level Mobile Robot
Page 1 of Pages 17
Proudly Made in the Philippines
2017 e-Gizmo Mechatronix Central PBOT JUNIOR 2017
e-Gizmo.com
eGizmo
Mechatronix
PBOT JUNIOR STANDARD

MATERIALS:
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[Board Chassis]
1x6mm screws[4]
2.5mm[4]
3mm[4]
3x20mm[2]
3x10mm[6]
[Body]
[Battery holder]
[Front Deck]
[Roller Holder]
[Motor Holder]
[Spoiler]
2x25mm [4]
3x14mm
3x6mm[12]
3x16mm[4]
3x10mm [4]
Brass studs
Spacers[5]
Roller Ball
[SYB-46 Breadboard]
Wheels[2pcs]
6VDC Motors
[2pcs]
4pins wires
3x12mm[2]
PBOT JUNIOR 2017
Pbot Junior Standard
Page 2 of Pages 17

MATERIALS:
Pbot Junior Standard
Bumper[2]
Servo holder
US-100 holder
3x20 brass
studs[2]
SG-90
Servo Motor
Line Sensor
PBOT Junior Circuit Board
US-100 Ultrasonic Sensor
[Distance sensor]
7.2V Rechargeable Battery
Ni-MH AAA 800mAh
9V Adaptor 1A
Charger
2017 e-Gizmo Mechatronix Central PBOT JUNIOR 2017
Page 3 of Pages 17
2x7mm Screws[2]
2x9mm Screws[2]
2x5mm
Screw
3x8mm Screws[4]

FIRST STEP: The Roller Holder
Chassis:
Acrylic body
Bottom View
BOTTOM VIEW
2017 e-Gizmo Mechatronix Central
1x6mm screws[4]
Roller Holder accessories
Place the Roller Ball inside of it. The Roller ball should look like this.
PBOT JUNIOR 2017
Page 4 of Pages 17
(Go to Page 12 for placing
the Line sensor)

SECOND STEP: Placing the breadboard
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[Front Deck]
[SYB-46 Breadboard]
3x12mm[2]
3x20mm[2]
3x14mm
Spacers[3]
TOP VIEW
PBOT JUNIOR 2017
Page 5 of Pages 17

THIRD STEP: Constructing the Motors
2017 e-Gizmo Mechatronix Central
Screws: 2.5 x 25 mm [2pcs]
Nuts: 2.5 mm [2pcs]
Strips the wires
Solder the wires to the motor
pins
Orentation of two motor holder.
Connect the Wheel.
PBOT JUNIOR 2017
Page 6 of Pages 17

FOURTH STEP: Placing the Motors
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Wiring Connnections for Motors
Right Motor
Left Motor
3mm
3x16mm
Place the two motor
like this.
Apply the screws and nuts to support
the motor holder.
PBOT JUNIOR 2017
Page 7 of Pages 17

FIFTH STEP: The Board Chassis
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3x10mm
3x10mm
3x6mm
Screw
3x10mm
Brass stud
Place it on
the top.
It should be like this.
PBOT JUNIOR 2017
Page 8 of Pages 17

Place the upper board chassis,
then add the screws and nuts to
tighten it.
3mm 3x16mm
3x6mm
Screws[4pcs]
SIXTH STEP: The PBOT Junior Circuit board
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Page 9 of Pages 17 PBOT JUNIOR 2017

Illustration of PBOT Junior board
2017 e-Gizmo Mechatronix Central PBOT JUNIOR 2017
Page 10 of Pages 17

LEFT MOTOR 1 RIGHT MOTOR 2
M
11
M
12 M21
M22
Wiring Diagram for 6VDC Motor
2017 e-Gizmo Mechatronix Central
Page 11 of Pages 17 PBOT JUNIOR 2017

SEVENTH STEP: Placing line sensors
3x6mm
Screws[2pcs]
3x6mm
Brass studs[2pcs]
3x6mm
Screws[2pcs]
Line sensor
2017 e-Gizmo Mechatronix Central PBOT JUNIOR 2017
Page 12 of Pages 17

Wiring Diagram of Line sensor
2017 e-Gizmo Mechatronix Central
Page 13 of Pages 17 PBOT JUNIOR 2017

EIGHTH STEPS: Constructing the Servo with US-100
2x7mm
screws [2pcs]
Servo straight
gear
2x5mm
Screw
2x9mm
crews
US-100
Holder
Fit the US-100 into Distance sensor
holder. It should be like this.
2017 e-Gizmo Mechatronix Central PBOT JUNIOR 2017
Page 14 of Pages 17

Placing the Servo nd Distance sensor
3x35mm Brass studs [2pcs]
3x10mm Screws [2pcs]
3x10mm
Screws [2pcs]
2017 e-Gizmo Mechatronix Central
Page 15 of Pages 17 PBOT JUNIOR 2017

Wiring Diagram of US-100 and Servo motor
2017 e-Gizmo Mechatronix Central PBOT JUNIOR 2017
Page 16 of Pages 17

NINETH STEP: Placing Battery and Bumper
Page 17 of Pages 17 2017 e-Gizmo Mechatronix Central
Placing the Battery Holder.
PBOT JUNIOR 2017
3x8mm
Screws [4pcs]
Placing the Bumper.