EAE E-LINEKX-III User manual

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E-LINEKX-III
MANUAL

E-LINEKX-III

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CONTENTS
Introduction
General
Handling & Storage
Points To Be Taken Into Consideration Before Installation
Joint Structure
General View Of The Joint
Determination Of Special Lengths & Offset Sizing
Mounting Instructions For Joints (Bolt-on / Plug-in)
Points To Be Taken Into Consideration After Installation
Standard Application Precautions
Plug-in Busplug
Busplug
Cable Feed Box Installation (B10, B11)
Energizing / Before Energizing
Operation / Busplug
Maintenance
Product Overview
2
3-6
7-9
10-11
12
13
14
15-17
18-20
21
22
23-24
25
26-27
28
29-31
32

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Introduction
These instructions should be read carefully and acted
upon before taking delivery of equipment on site.
Dear Customer,
EAE Elektrik A.S. Products are designed to provide the maximum benet in efciency and service.
Our products are manufactured in accordance with Management Systems standards and EAE
quality principles in our modern production plants in Istanbul.
The components that you have purchased are manufactured by a completely environment conscious
with the relevant Environmental management Standards and accordance with the principles of
information Security Management systems, in accordance with the rules of occupational safety
and health.
Handling, installation and operation of produc should be carried out only by skilled, trained and
authorized personnel using all associated equipment such as rubber gloves, helmet, safety glasses
or face shields and flash resistant clothing in accordance with established safety practices.

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General
Safety Information
Read these instructions carefully and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this bulletin or on the equipment to warn of hazards or to call attention to information
that claries or simplies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label
indicates that an electrical hazard exists which will result in personal injury if
the instructions are not followed. This is the safety alert symbol. It is used to
alert you to personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous
situation which, if not avoided, could
result in death or serious injury.
NOTICE is used to address practices
not related to physical injury. The
safety alert symbol is not used with
this signal word.
CAUTION indicates a hazardous
situation which, if not avoided, could
result in minor or moderate injury.
DANGER
CAUTION
WARNING
NOTICE

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General
Follow all safety precautions provided in this bulletin and all safety label instructions on this
equipment.
General Danger Safety Label
NEMA Publication BU 1.1 is provided with each busway project as a guide for proper
installation, operation, and maintenance of busway products. This publication
addresses such areas as inspection of all electrical joints and terminals for tightness,
preventing the entry of water and contaminants into the busway, instructions for what
to do if water and contaminants do enter the busway, and other maintenance topics.
EAE recommends to help ensure the highest quality of product performance are as follows:
— NFPA 70–National Electrical Code (U.S.)
— NFPA 70B–Maintenance of Electrical Equipment
— NEMA BU 1–Busway Standard published by the National Electrical Manufacturers Association
— CSA C22.1–Canadian Electrical Code, Part 1
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See NFPA 70E, NOM-029-STPS-2011, or CSA Z462.
• This plug-in unit or busway systems must be installed and serviced only by qualied electrical
personnel.
• Handle this equipment carefully and install, operate, and maintain it correctly in order for it
to function properly. Neglecting fundamental installation and maintenance requirements may
lead to personal injury, as well as damage to equipment or other property.
• Follow the safety label instructions on the equipment and inside this bulletin.
• Perform such work only after reading and understanding all of the instructions contained in
this bulletin.
• Turn off power to busway before installing or removing plug-in unit.
• Do not install, operate, or remove plug-in unit with cover open or removed.
• Turn off power to busway before working on line side of plug-in unit.
• Turn off plug-in unit before opening or working inside enclosure.
• Always use a properly rated voltage sensing device at all line and load side fuse clips to conrm
the plug-in unit is off.
• Before closing the door or replacing the cover-mechanism, carefully inspect the switch area to
ensure no tools or objects have been left on or inside the equipment.
• The successful operation of this equipment depends upon proper handling, installation,
operation, and maintenance.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Failure to follow these instructions will result in death or serious injury.
DANGER

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General
1-Installation according to the project of the
busway system, planning and coordination
with other distribution systems (mechanical,
heat, steam, air installation etc.) is crucial.
2-Operational Success of the Busway
systems is ensured by adhering to the right
transport, proper installation and design.
Improper application may cause malfunction
of the system, personal injury and damage to
operating systems.
3-The installation, operation and maintenance
of the busway system should only be
carried out by qualied personnel who know
the dangers associated with installation
a, construction and operation of electrical
equipment for the purposes of this manual.
Additionally, this personnel ;
* Knows the requirement of applicable electrical
laws, other laws and standards.
* Be trained and authorized to test, energize,
clean, ground, label and lock the system and
equipment suitable for occupational safety
applications.
* Be trained in the use and maintenance
of personal protective equipment such as
rubber gloves, helmets,protective goggles or
face shields and gauze-resistant clothing in
accordance with relevant work safety practices
and potential hazard levels.
* Must be trained in rst aid.
Operation of the busway damaged by water or
moisture can caused damage property, serious
personal injury or death. To ensure proper
installation resistance and to ensure that the
moisture source is removed, observe the notes
in section on page 17 item 13 you receive.
Dangerous voltage levels in the electrical
components may result in the hazardous injury
and death.
Installation, monitoring and maintenance
must be carried out on de-energized busway
electrical equipment. In this way, unintentional
contact to the equipment under the energy is
prevented.must be followed all warnings and
related instructions.
WARNING
WARNING

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+
General
BUSWAY SHOULD
NOT BE IN TOUCH WITH
ANY LIQUID MATERIAL
Dry
Envoirement Rain
Drops
Please use canopy
for outdoor
applications.
Please use porch
for outdoor.
Please use porch
for outdoor.
Please use canopy
for building expension
points.
Chemicals Urine
Water
CLOSE
INDIRECT or DIRECT
WATERWAYS.
BUSWAY THAT ARE NOT
ASSEMBLED COMPLETELY
HAVE NO PROTECTION
AGAINST TO WATER.

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Handling & Storage
Busway
1- General guidelines are given to protect
the busway straight lengths and modules
and reduce the risk of personal injury and
equipment damage during handling on site.
2- As soon as the container or truck arrives on
site, a suitable forklift is required for easy and
convinient unloading from vehicle directly to
the ground level.
3- All pallets should be checked by unpacking
them sufciently to inspect them for possible
transit damage and to determine that the
shipment is complete and correct as per
Packing List provided.
*If any of the items is missing from the
Packing List or any piece is damaged during
transportation, Insurance Company must be
informed immediately for proper reporting with
all required documents for further action.
4- All busway straight lengths and modules
should be handled with care to avoid damage
to internal components and the twisting of
housing or its nish.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See NFPA 70E.
• Protect this equipment from contaminants such as water, salts, concrete, and other corrosive
environments before, during, and after installation.
• Do not sit, walk, or stand on this equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
KEEP DRY
HANDLE WITH
CARE STOCK VERTICALLY MAX 3 PALETTES
WARNING
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3

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10- The busway designed for the outdoor
environment are not weatherproof until the
insallation is complete and in accordance
with the instructions and above recommended
storage conditions must be applied for other
busway.
11- When busway straight lengths and
modules are to be stored for certain time before
installation, restore the packing for protection
during that period and cover them with
waterproof sheet in very well protected area
from dust and any kind of liquid on sufcient
quantities of wooden bearers.
NOTE: Never drag the busway across the
ground.
Handling & Storage
5- When the lengths and modules are required
to be taken from the pallets to the erection area,
those should be hoisted using metal rods or
bars passed through the 2 sets of holes at each
end of the housing body by ensuring the load is
stable and safely secured. Then adequate sling
and slinging method can be used for shifting
from one place to another.
6- The removal of the products from one floor
to the other floor must be done by means of
a suitable electric and mechanical crane or
elevator.
7- Repack the Busway if you need to store or
hold before installation (Refer to chapter5.) as
long as conditions permit, do not disassemble
the busway until it reaches the lastest
installation point.
8- Storage area should be a clean, dry space
with a uniform temperature to prevent
condensation and having adequate air
circulation and protected from dirt, fumes,
water. Storage area should be free of vehicle
trafc to prevent physical damage to the
products.
9- When busway straight lengths and modules
are to be stored for certain time before
installation, restore the packing for protection
during that period and cover them with
waterproof sheet in very well protected area
from dust and any kind of liquid on sufcient
quantities of wooden bearers.
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10
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