EAE E-LINEKX User manual

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E-LINEKX
MANUAL

E-LINEKX

CONTENTS
Introduction
General
Handling & Storage
Points To Be Taken Into Consideration Before Installation
Joint Structure
General View Of The Joint
Determination Of Special Lengths & Offset Sizing
Mounting Instructions For Joints (Bolt-on / Plug-in)
Points To Be Taken Into Consideration After Installation
Plug-in Busbar Tap Off Boxes (KXP)
Bolt-on Busbar Tap Off Boxes (KXB)
Cable Feed Box Installation (B10,B11)
Energizing / Before Energizing
Energizing The Equipment
Maintenance
2
3-4
5-6
7-8
9
10
11
12-14
15-17
18-20
21-24
25
26
27
28

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KXMANUAL
2
Introduction
Please read the instructions contained in this publication
thoroughly and follow the directions provided carefully.
Dear Customer,
EAE Elektrik A.S. Products are designed and manufactured to provide the maximum benet in
efciency and service. Our products are manufactured in accordance with Management Systems
standards and EAE quality standards at our modern production facilities in Istanbul.
The components that you have purchased are manufactured by an environmental conscious team,
with the relevant knowledge of the Environmental Management Standards. Our employees work
strictly in accordance to the principles of the information Security Management systems, and
conform to the rules of the occupational health and safety act.
Installation, handling and operation of products should only be conducted by highly skilled, trained
and authorized personal utilizing all afliated equipment such as rubber gloves, helmet, flame
resistant clothing and glasses or face shields in accordance with the prevailing safety procedures.
9001
14001
18001
27001
ISO
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KXMANUAL
3
General
1- Installation and planning of the Busbar
system, and collaboration with other
distribution systems (mechanical, heat, steam,
air installation etc.) are crucial for the success
of the project.
2- Operational Success of the Busbar systems
are ensured by adhering to the right cartage,
design and proper installation. Incorrect
installation may cause malfunctioning,
personal injury and damage to the operating
systems.
3- The installation, operation and maintenance
of the Busbar systems should only be
performed by qualied personnel who are aware
of the dangers associated with installation,
construction, operation and intended usage,
according to the manual.
* Know the requirement of applicable electrical
laws, other laws and standards.
* Be trained and authorized to test, energize
clean, ground, label and lock the system and
equipment suitable for occupational safety
applications.
* Be trained in the use and maintenance
of personal protective equipment such as
rubber gloves, helmets, protective goggles or
face shields and flame resistant clothing in
accordance with the relevant safety practices
and potential hazardous levels.
* Must be trained in rst aid.
WARNING:
High voltage levels in the electrical components
may result in serious injury or death.
Installation, monitoring and maintenance
must be preformed on a de-energized Busbar.
Therefore, unintentional contact with energized
equipment is prevented. All warnings and
instructions must strictly be adhered to.
WARNING :
High voltage levels in the electrical components
may result in serious injury or death.Operation
of the Busbar, that is damaged by moisture
or water can cause serious personal injury or
death and damage to property. To ensure proper
installation and to remove the moisture source,
refer to the notes on page 16 item number 13.

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KXMANUAL
4
+
General
BUSBARS SHOULD NOT BE IN
CONTACT WITH
ANY LIQUID
Dry
Envoirement Rain
Drops
Please use canopy
for outdoor
applications.
Please use porch
for outdoor.
Please use porch
for outdoor.
Please use canopy
for building expension
points.
Chemicals Urine
Water
CLOSE INDIRECT OR DIRECT
WATERWAYS.
BUSBARS THAT ARE NOT
COMPLETELY ASSEMBLED
HAVE NO PROTECTION
AGAINST WATER

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KXMANUAL
5
Handling & Storage
1- General guidelines are provided to protect
the Busbar lengths and modules, thereby
reducing the risk of personal injury and
equipment damage handling on site.
2- As soon as the container or trucks arrives on
site, a suitable forklift is required for essay and
convenient unloading.
3- All pallets should be checked by unpacking
them to inspect for possible transit damage
and to determine that the shipment is correct
as per Packing List.
* If any of the items are missing from the
consignment or any items are damaged
during transportation. The insurance Company
must be notied immediately and all required
documents completed.
4- All Busbar lengths and modules should be
handled with care to avoid damage to internal
components and the distortion of the housing
or its nish.
KEEP DRY
HANDLE WITH
CARE STOCK VERTICALLY MAX 3 PALETTES

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KXMANUAL
6
Handling & Storage
5- When the Busbars and modules are required
remove them from the pallets by inserting
metal rods through the 2 sets of holes situated
at the ends of the housings, therefore ensuring
that the load is balanced and safely secured.
By using adequate slings and the slinging
method the components can be moved safetly
from one place to another.
6- The moving of products from one floor to
another floor must be performed by means of a
suitable electric, mechanical crane or elevator.
7- If storage is required before installation and
repacking is necessary it should be performed
as close as possible to the point of installation
however it should not be disassembled, until it
reaches its nal installation position depending
on various conditions. (Refer to chapter 5)
8- The Storage area should be clean and
dry with a constant temperature to prevent
condensation, having adequate air circulation
and has to be protected from dust, fumes and
moisture. The storage area should be vehicle
free to prevent damage to the products.
9- When the Busbar straight lengths and
modules are to be stored for a certain period
of time before installation. The packaging
should be repacked (if necessary) on wooden
or plastic pallets for protection during that
period. It should be stored in a protected area
and covered with a waterproof canvas which
offers protection against dust and any form of
liquid contamination.
10- The Busbars that are designed for outdoor
use is not weatherproof until the installation is
completed. The above recommended storage
parameters must be adhered to for any
remaining busbars.
8
10

7
KXMANUAL
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4
min. 150cm - mak. 200cm
+
Installation
Points to be taken into consideration before installation
IMPORTANT!
1- Please read the instruction manual before
commencing the Busbar installation. Incorrect
or rudimentary installation may caused
damage to the equipment or systems.
2- Installation of the Busbar systems should
only commence after understanding and
interpreting the Busbar application drawings.
Locate the positions of individual components
such as expansion units, feeder units, feeder
unit ends and transformer panel connections,
etc. These should always be executed
according to the project drawings
3-All busbar products are 100% isolation
resistance tested before shipment to our
valued customers world wide. Unloading and
storage must conform to our policies, pertaing
to environmental conditions and construction
sites. All Busbar products must be isolation
resistance tested before installation
commences, these include individual Busbar
products, single conductors (between phases:
phases and neutral and neutral and earth)
Isolation Resistance Test (min. 1000V AC) is
recommended. The measured value must not
be less than 1(one) Megaohm. All products
above 1(one) Megaohm may be installed.
Results may differ from country to country due
to environmental conditions. Commencement
of Installation without a isolation resistance
test may lead to product failure, consequently
the manufacturer (EAE Elektrik A.Ş) will not
accept liability.
4- Seismic support systems should be used
in high risk earthquake areas. Please contact
our knowledgeable sales staff for details of
seismic support products and project planning.
The recommended distance between supports
are 1.5m and the maximum is 2m. Ensure that
support positions do not obstruct joint covers
and tap off points.
5- DDT modules that are used on a concrete
floor should be positioned at intervals of 20cm.
6- If the Busbar lines are used in the transition
of the building dilatations, appropriate
dilatation modules should be chosen. Please
contact our knowledgeable staff for support.
7- Busbar systems should be installed with care
when using a forklift, crane or pallet trolleys
to avoid any damage. When transporting the
products ensure that the weight is evenly
distributed. Generally vertical installation is
provided in vertical lines.
8- Please read the additional installation
instructions.
9- When installing horizontal and vertical
systems, ensure that it is aligned correctly to
prevent distortion and collapsing.
Protect the Busbar against water and moisture
from unnished roofs and walls during
installation.
Please cover
top of the shaft.

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8
KXMANUAL
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11
10-a 10-d
10-b 10-e
10-c
10-f
Installation
Points to be taken into consideration before installation
10- Tools required for the installation,
Micrometer, adjustable / calibrated torque
wrench
1/2 inch drive 10mm, 13mm and 19mm socket
Electric Drill
10mm Spanner/Socket
Screwdriver
Hoist with cloth sling
11- The Busbar to be installed must be secured
and hoisted as shown in the picture below.
Min. From 4 points