Eagle T500 User manual

-1 -
Operations Manual
Eagle T500 Carton Sealer
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
Rev. 3-2203

-2 -
Contents
page
3
4
1. Safety & Warnings
2. Specifications
3. Setup and Installation 5
5
5
5
3.1
3.2
3.3
3.4
Machine Transportation
Working Height Adjustment
Tape Head Installation
Connect Power Supply 5
4. Operation 6
6 4.1
4.2
Standard Operation
Adjustable Work Height 6
5. Maintenance & Troubleshooting 7
7
7
7
8
5.1
5.2
5.3
5.4
5.5
Regular Maintenance & Cleaning
Lubrication
Conveyor Belt Adjustment
Carriage Height Adjustment
Typical Faults & Solutions 8
6. Illustrations & Parts List 9
9
10
11
12
13
14
16
17
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
Main Frame Components
Upright Post Assembly
Folding Cover
Side Conveyor System
Tape Head Guide Mount
Tape Head
Front Tape Roller Assembly
Back Tape Roller Assembly
One-Way Knurled Roller Assembly 18
6.10 Guide Pulley Assembly 18
6.11 Knife Blade Assembly 19
6.12 Tape Hub Assembly 20
6.13 Guide Tape Wheel Assembly 20
6.14 Tape Holder Assembly 21
6.15 Tape Guide Assembly 21
7.Electrical Schematic 22

-3 -
1. Safety and Warnings
WHILE OPERATING THE MACHINE, OPERATORS MUST REFRAIN FROM
WEARING CLOTHING OR ACCESSORIES THAT MAY GET CAUGHT IN THE
MOVING PARTS OF THE MACHINE
(WATCHES, RINGS, BRACELETS, TIES, LOOSE CLOTHING, ETC…)
The Eagle T500 is an automatic uni-form case sealing machine using pressure-sensitive tape such as PVC
or BOPP. This machine will automatically close the top flaps of the carton before sealing it.
This machine has a wide range of applications including the following industries: chemical
fiber, pharmaceutical, print, air-conditioning, household appliances, ceramics, produce, meats,
poultry.
Prior to setting up the machine
1. Verify the model number matches the model number addressed in this manual.
2. Verify that no parts of the machine have been removed or are missing.
3. Remove all packaging or shipping materials used during transport or storage of the machine.
4. Check for any damage that may have occurred during shipping or transport.
Prior to operating the Eagle T500, verify
•Protective shielding and covers are properly installed
•Top and side transfer rollers are present and properly installed
•Machine is on stable ground and casters are in the locked position.
The Eagle T500 is designed to automatically shut down if the safety doors are opened while the machine is
in operation.
DO NOT USE TO SEAL CARTONS CONTAINING HAZARDOUS
SUBSTANCES OR EXPLOSIVE MATERIALS

-4 -
2. Specifications
Power Requirement 110/220VAC, 50/60Hz (Single Phase)
Air Consumption 1cfm @ 80psi
Sealing Speed 12-15 cartons per minute
Max. Carton Weight 88lbs (40kg)
Tape Width 2-3in (48-72mm)
Carton Length 12-28in
Carton Width 6.75-18.9in
Carton Height 4.75-17.7in
Machine Length 66in
Machine Width 39.5in
Machine Height 62in
Weight 800lbs
Operational Environment 32-104ºF (0-40ºC) @ ≤ 98% Humidity
Machine Noise Levels ≤ 75db

-5 -
3. Machine Setup and Installation
TAKE CARE TO AVOID DAMAGE TO THE MOTOR AND ASSEMBLY WHILE
LIFTING OR TRANSPORTING THE MACHINE!
3.1 Transportation
Use a fork lift or tow motor to remove the machine from its shipping container or pallet.
3.2 Working Height Adjustment
While elevated, install the adjustable legs onto the machine. Set each leg to the same height to ensure the
machine is level when placed onto the ground.
The working height should be set such that the operator is able to comfortably reach the roller table while
maintaining approximately 4in (100mm) of distance from the machine.
3.3 Tape Head Installation
Rest the upper tape head on the carriage placing the notches in the rear of the tape head onto the supporting
shaft. Pull out the draw rod by the key ring, lower the tape head and release the key ring. For the lower tape
head, remove the front supporting shaft. Rest the rear of the tape head on the rear supporting shaft. Place
the front supporting shaft on the angled notches in the front of the tape head and lower the tape head down
guiding the pin into the notches in the frame.
Check tape cutter position and adjust as needed.
3.4 Connect Power Supply
Connect the machine to the power supply.
Note: Prior to connecting the machine to the power supply, verify that the power switch is set to the
‘OFF’ position and that the work area is clean and clear of any items.

-6 -
4. Operation
4.1 Standard Operation
Prior to operating the machine, please confirm that
1. The proper voltage is being supplied to the motor
2. All fasteners and protective covers are securely in place
3. All electronic components are dry
Machine Operation
1. Plug the machine into the power source
a. DO NOT hard wire the machine to the power source
2. Adjust horizontal and vertical guides to accommodate cartons to be sealed
3. Press the button labeled ‘Start’
4. Verify belt movement direction
5. Place carton to be sealed into the feed side of the machine
a. Cartons must be placed in the center of the roller table for proper feed through the
machine
After operating the machine for two to five minutes, check the following
1. Horizontal guide adjustment lever is firmly in place and belts do not have excess slack
a. Belt deviation (slack) should be checked once every ten days
b. Adjust belt tension as needed
2. Vertical guide adjustment is firmly in place and belts do not have excess slack
a. Belt deviation (slack) should be checked once every ten days
b. Adjust belt tension as needed
3. Verify that tape is being dispensed in a consistent manner that ensures a smooth application onto
the carton being fed through the machine.
TURN OFF MACHINE AND DISCONNECT IT FROM THE POWER SOURCE
PRIOR TO PERFORMING ANY MAINTENANCE OR SERVICE
4.2 Adjustable Work Height
Put the nut plate into the leg support according to the figure.
Then loosely connect the fastening piece and the nut plate with
the socket head cap screws. Insert the leg between the leg
support and nut plate. The leg can now be adjusted up and
down as desired. Tighten the screws.
The working height should be set such that the operator is able
to comfortably reach the roller table while maintaining
approximately 4in (100mm) of distance from the machine.

-7 -
5. Maintenance and Troubleshooting
TURN OFF MACHINE AND DISCONNECT IT FROM THE POWER SOURCE
PRIOR TO PERFORMING ANY MAINTENANCE OR SERVICE
5.1 Regular Maintenance & Cleaning
1. Check all bolts and screws regularly to ensure smooth, malfunction-free operation of the machine.
2. Lubricate moving parts of the machine on a regular basis.
3. Clean the machine surfaces.
4. Clean off any tape residue from the cutting blade daily.
5. If the machine is to be stored for an extended period of time, the cutting blade should be oiled
prior to being placed in storage.
5.2 Lubrication
1. The driving chain should be lubricated once a month.
2. The bearings should be lubricated once a month.
3. The transmission axle, driving chain and bearing should be lubricated once a week.
4. All other moving parts should be lubricated on a regular basis.
5.3 Conveyor Belt Adjustment
Adjustments are made using the adjustable bolt located at the end of
the side conveyer system.

-8 -
5. Maintenance & Troubleshooting
5.4 Carriage Height Adjustment
Rotate the height adjustment handle by hand to adjust
the carriage height.
Rotate the handle clockwise to move the carriage up
and counter clockwise to move the carriage down.
5.5 Typical Faults & Solutions
Fault Solution
Tape is not centered on the carton. Adjust the tape positioning knob on the tape head
dispenser.
Scratched carton caused by tape cutting blade. Adjust tape cutting blade position.
Tape is not properly adhering to the carton.
(Caused by forward tape transfer wheel not
applying sufficient force)
Adjust front wheel spring to increase force.

-9 -
6. Illustrations & Parts List
6.1 Main Frame Components
Description Part Number Qty
1 Side Conveyor See pages 12-13 for breakdown 1
2 Upright Post Assembly See page 10 for breakdown 1
3 Electric Box FJ-3A-20 1
2 Front Leg Support - Must specify Left or Right FJG-1A-110L or FJG-1A-110R
3 Nut Plate FJG-1A-112 4
4 Leg Extension FJG-1A-113 4
5 Rear Leg Support - Must specify Left or Right FJG-1A-111L or FJG-1A-111R 1/ea
Support Shaft for Tape Head FJ-1A-68 1
1/ea

-10 -
6. Illustrations & Parts List
6.2 Upright Post Assembly
Description Part Number Qty
1 Handle FJG-1A-193 1
2 Hub FJG-1A-944 1
3 Handle Mount FJG-1A-917 1
4 Beam FJ-3A-37 1
5 Chain 06B200 1
6 Height Adjustment Gear FJ-3A-131 2
7 Lift Screw Bearing 6905-ZZ 2
8 Upper Support Board FJ-3A-64 2
9 Lift Screw (Left) FJ-3A-129 1
10 Upright Post Body FJ-3A-8 2
11 Lift Screw (Right) FJ-3A-130 2
12 Lift Body FJ-3A-10 2
13 Idler Wheel FJ-3A-140 4
14 Nut FJ-3A-147 2

-11 -
6. Illustrations & Parts List
6.3 Folding Cover
Description Part Number Qty
1 Minor Flap Hold Down FJ-3A-57 1
2 Support for Minor Flap Hold Down FJ-3A-62 1
3 Bearing Base SBLF203 2
4 Bearing Included with SBLF203 1
5 Upper Support Bracket FJ-3A-50 1
6 Folder Support Pin FJ-3AR-59 1
7 Folder Arm FJ-3A-56 1
8 Folder Pin FJ-3AR-59B 1
9 Cylinder Pear Eye Joint SC40 1
10 Upper Cylinder SC40x100 1
11 Cylinder Base SC40-CA/CB 1
12 Cylinder Mounting Bracket FJ-3A-50CMB 1
13 Upper Support Bracket Cover FJ-3A-50C 1

-12 -
6. Illustrations & Parts List
6.4 Side Conveyor System

-13 -
24 Width Adjustment Gear FJ-3A-111 2
25 Roller Assembly - Must specify long or short FJ-3A-96L or FJ-3A-96S
Description Part Number Qty
1 Right Lead Nut FJG-1A-927 2
2 Lead Screw (Left/Right) FJG-1A-155 1
3 Cover Plate - Must specify left or right FJ-3A-67L or FJ-3A-67R
4 Side Belt Cover - Must specify left or right FJ-3A-70L or FJ-3A-70R
5 Conveyor Support Base - Must specify left or right FJ-3A-72L or FJ-3A-72R 1/ea
6 Belt 3075X50X5MM
7 Drive Wheel FJ-1A-108 2
8 Transmission Shaft FJ-1A-200 2
9 Drive Wheel Sleeve FJG-1A-208 2
10 Conveyor Bearing 6005 2
11 Bearing Base FJ-3A-116 2
12 Motor Mount Panel FJ-1A-302 2
13 Sliding Sleeve FJ-3A-97 2
14 Guide Shaft FJ-3A-135 1
15 Lead Screw (Left/Right) FJG-1A-154 1
16 Motor CV200-20ZG1/G2 2
17 Locating Pins FJ-3A-101 4
18 Connection Pole FJ-3A-100 4
19 Orientation Plate FJ-3A-109 2
20 Left Lead Nut FJ-3A-142 2
21 Tensioning Shaft FJ-3A-87 2
22 Tension Wheel Sleeve FJ-3A-119 4
23 Wheel FJ-3A-118 2
6. Illustrations & Parts List
6.4 Side Conveyor System (continued)
6.5 Tape Head Guide Mount - FJ-3A-22A (can be ordered as a set)
Description Part Number Qty
1 Spacer FJ-3A-85 1
2 Fixed Block FJ-BL-01 1
3 Tape Head Bracket FJ-3A-22 1
4 Support Shaft FJ-3A-86 1
5 Wipe Down Brush - Will need picture to see style FG-BRUSHA 1
2
1/ea
1/ea

-14 -
6. Illustrations & Parts List
6.6 Tape Head
Description Part Number Qty
Complete Top Tape Head TAPE HEAD-T 1
Complete Bottom Tape Head TAPE HEAD-B 1

-15 -
6. Illustrations & Parts List
6.6 Tape Head (Continued)
Description Part Number Qty
1 Side Plate FJ-01-17 1
2 Guide Pulley Assembly - see pg 22 for breakdown FG-GUIDEPA 1
3 One-Way Knurled Roller Assembly - see pg 22 for breakdown FJ-E-34 1
4 Blade Carrier FJ-01-04 1
5 Front Roller Assembly - see pg 20 for breakdown FG-FRROLLERA 1
6 Block FJ-01-00 1
7
8 Stop FJ-40-00 2
9 Side Plate (x3) FJ-01-02 1
10 Shaft FJ-00-02 1
11 Shaft FJ-00-07 1
12 Shaft FJ-00-06 4
13 Side Plate (x2) FJ-01-16 1
14 Shaft Cover FJ-02-09 1
15 Back Roller Side Plate Assembly - see pg 21 for breakdown FG-BKROLLERA 1
16 Brass Washer FJ-02-04 1
17 Connecting Lever FJ-01-14 1
18 Knife Blade Assembly - see pg 23 for breakdown KNIFE BLADE ASSY 1
19 Knife Leveling Piece FJ-01-01 1
20 Tape Hub Assembly - see pg 24 for breakdown FG-TAPEHUBASSY 1
21 Tension Spring - Must Specify Upper or Lower FJ-H-07-U or FJ-H-07-L 1
22 Extension Spring Axis FJ-00-01 1
23 Extension Spring FJ-H-04 1
Shaft Included in FJ-40-00

-16 -
6. Illustrations & Parts List
6.7 Front Tape Roller Assembly - FG-FRROLLERA (can be order as set)
Description Part Number Qty
1 Front Plate - Must specify Left or Right FJ-01-09L or FJ-01-09R 1
2 Shaft FJ-00-08 1
3 Roller Shaft FJ-E-38-01 1
4 Front Rubber Roller FJ-E-41-01 1
5 Press Spring FJ-11-00 1
6 Gasket FJ-50-100 1
7 Button Head Screw Cap M4x12 1
8 Phillips Flat Head Screw M5x15FHSC 1
9 Press Tape Board FJ-01-05 1
10 Press Board FJ-01-08 1
11 Shaft FJ-00-10 1
12 Axle Sleeve FJ-02-02 2
13 Bearing 6900Z 1
14 Front Claw FJ-50-00 1
15 Guide Tape Wheel Assembly FJ-02-13A 1
16 Axle Sleeve FJ-02-14 1
17 Bearing 688Z 1
18 Bearing HK2020 1
19 Axle Sleeve FJ-02-10 1
20 Shaft FJ-00-11 1
21 Shaft FJ-00-09 1
22 Pulling Spring FJ-H-00 1

-17 -
6. Illustrations & Parts List
6.8 Back Roller Side Plate Assembly - FG-BKROLLERA (can be order as set)
Description Part Number Qty
1 Back Plate - Must specify Left or Right FJ-01-13L or FJ-01-13R 1
2 Shaft FJ-00-10 1
3 Back Rubber Roller FJ-40-03 1
4 Shaft FJ-00-06 1
5 Axle Sleeve FJ-02-05 1
6 Axle Sleeve FJ-02-06 2
7 Bearing 6800Z 2
8 Shaft FJ-00-05 1
9 Axle Sleeve FJ-02-00 1
10 Bearing 688Z 1

-18 -
6.10 Guide Pulley Assembly - FG-GUIDEPA (can be order as set)
Description Part Number Qty
1 Shaft FJ-00-03 1
2 Axle Sleeve FJ-02-07 1
3 Bearing Bushing FJ-02-08 1
4 M5 Lock Washer M5LOCKWASHER 1
5 Socket Head Cap Screw M5X12SHCS 1
6. Illustrations & Parts List
6.9 One Way Knurled Roller Assembly - FJ-E-34A (can be order as set)
Description Part Number Qty
1 Locknut M8LN 1
2 Nut M8LN 1
3 Washer FJ-02-03 1
4 Bearing HF-1216 1
5 One Way Roller FJ-E-34-01 1
6 Shaft FJ-00-04 1
7 Axle Sleeve FJ-02-01 1

-19 -
6. Illustrations & Parts List
6.11 Knife Blade Assembly - KNIFE BLADE ASSY (can be order as set)
Description Part Number Qty
1 Shaft FJ-00-00
2 Torsion Spring FJ-H-01
3 Protecting Blade Guard FJ-01-06
4 Sponges Included on FJ-01-06
5 Nut M4X0.7HEX
6 Knife Support FJ-40-04
7 Blade - standard 2" W65MM
8 Blade Carrier Block FJ-01-07
9 Socket Head Cap Screw M4x16SHCS
10 Button Head Screw Cap M4x12
1
1
1
1
2
1
1
1
2
1

-20 -
6. Illustrations & Parts List
6.12 Tape Hub Assembly - FG-TAPEHUBASSY (can be order as set, does not include arm)
Description Part Number Qty
1 Tape Frame FJ-05-00 1
2 Axle Sleeve FJ-02-12 1
3 Anti Skid Washer FJ-05-01 2
4 Tape Wheel FJ-02-05-03 1
5 Gasket FJ-05-02 1
6 Press Spring FJ-H-08 1
7 Adjuster Shaft FJ-00-14 1
8 Bearing Bush FJ-02-08 1
9 M5 Lock Washer 1
10 Socket Head Cap Screw M5x40SHCS 1
6.13 Guide Tape Wheel Assembly - FJ-02-13A (can be order as set)
Description Part Number Qty
1 Shaft FJ-00-09 1
2 Axle Sleeve FJ-02-14 2
3 Guide Tape Wheel FJ-02-13 1
M5LOCKWASHER