Earthsafe M500 User manual

earth safe
Fuel Systems for Critical Power
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
Earthsafe M 00
Generator Day Tank
T: (630) 794-5 00
F: (630) 794-5 06
[email protected]
www.earthsafe.com
Earthsafe Systems, Inc.
7320 S. Madison
Willowbrook, IL 60527
Updated: October 20 2
The information contained herein is proprietary and is provided for the sole purpose of the owner’s installation,
operation, and maintenance of the system. Reproduction of this information for other purposes is prohibited
without the prior consent of Earthsafe Systems, Inc.

EMERGENCY POWER FUEL SYSTEMS
Notice
Earthsaf mak s no warranty of any kind with r gard to this publication, including but not
limit d to, th impli d warranti s of m rchantability and fitn ss for a particular purpos .
Earthsaf shall not b liabl for rrors contain d h r in or for incid ntal or cons qu ntial
damag s in conn ction with th furnishing, p rformanc or us of this publication. Earthsaf
r s rv s th right to chang syst m options or f atur s, or th information contain d in this
publication. This publication contains propri tary information which is prot ct d by
copyright. All rights r s rv d. No part of this publication may by photocopi d, r produc d,
or translat d to anoth r languag without th prior writt n cons nt of Earthsaf .
Damage Claims
Thoroughly xamin all compon nts and units as soon as th y ar r c iv d. If damag d,
writ a compl t and d tail d d scription of th damag on th fac of th fr ight bill.
Th carri rs ag nt must v rify th insp ction and sign th d scription. Imm diat ly notify
th d liv ring carri r of damag or loss. This notification may b giv n ith r in p rson or
by t l phon . Writt n confirmation must b mail d within 48 hours. Risk of loss, or damag
to m rchandis b longs with th buy r. It is th buy rs r sponsibility to fil a claim with th
carri r involv d. Imm diat ly advis Earthsaf of th probl m so that w may assist you.
Safety Information
UL List d. Th Earthsaf C ntraPl x Control Modul is UL list d.
Int nd d Us . Th Earthsaf C ntraPl x Control Modul is int nd d for us with di s l fu l
syst ms for m rg ncy pow r g n rators. Th control modul and any conn ct d s nsors or
d vic s ar int nd d for op ration only within ordinary l ctrical ar as. Us of th modul
and conn ct d s nsors or d vic s within hazardous l ctrical ar as is prohibit d.
Intellectual Property
Th quipm nt and softwar d scrib d h r in ar th prop rty of Earthsaf Syst ms, Inc.
and ar prot ct d by various trad marks and pat nts.
earth safe
Fuel Systems for Critical Power
2 of 1
Earthsafe M 00
Generator Day Tank
INSTALLATION, OPERATION, AND MAINTENANCE

earth safe
Fuel Systems for Critical Power
3 of 1
Saf ty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
G n ral D scription . . . . . . . . . . . . . . . . . . . . . . . . .5
Planning th Installation . . . . . . . . . . . . . . . . . . . . . . .7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
T sting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Op ration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maint nanc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Troubl shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Spar Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Warranty and S rvic . . . . . . . . . . . . . . . . . . . . . . . .15
App ndix: Viking Pump Manual . . . . . . . . . . . . . . .15
Table of Contents
EMERGENCY POWER FUEL SYSTEMS
Earthsafe M 00
Generator Day Tank
INSTALLATION, OPERATION, AND MAINTENANCE

earth safe
Fuel Systems for Critical Power
4 of 1
EMERGENCY POWER FUEL SYSTEMS
Earthsafe M 00
Generator Day Tank
INSTALLATION, OPERATION, AND MAINTENANCE
Safety notices – General Safety Rules – Symbols (danger-warning-caution)
SAFETY INFORMATION AND INSTRUCTIONS
Danger — Failur to follow th indicat d instruction may r sult in s rious injury or d ath.
Warning — In addition to possibl s rious injury or d ath, failur to follow th indicat d
instruction may caus damag to pump and/or oth r quipm nt.
IMPROPER INSTALLATION, OPERATION OR MAINTENANCE MAY CAUSE SERIOUS INJURY
OR DEATH AND/OR RESULT IN DAMAGE TO UNIT AND/OR OTHER EQUIPMENT.
EARTHSAFE’S WARRANTY DOES NOT COVER FAILURE DUE TO IMPROPER INSTALLATION,
OPERATION OR MAINTENANCE.
THIS INFORMATION MUST BE FULLY READ BEFORE BEGINNING INSTALLATION,
OPERATION OR MAINTENANCE OF EQUIPMENT AND MUST BE KEPT WITH EQUIPMENT.
EQUIPMENT MUST BE INSTALLED, OPERATED AND MAINTAINED ONLY BY SUITABLY
TRAINED AND QUALIFIED PERSONS.
THE FOLLOWING SAFETY INSTRUCTIONS MUST BE FOLLOWED AND ADHERED TO
AT ALL TIMES.
Sy bol Legend:
Danger — Failur to follow th indicat d instruction may r sult in s rious injury or d ath
Warning — In addition to possibl s rious injury or d ath, failur to follow th indicat d
instruction may caus damag to pump and/or oth r quipm nt.
BEFORE op ning any pip syst m, pump, or valv b sur that:
• Any pr ssur in th chamb r has b n compl t ly v nt d through th suction or
discharg lin s or oth r appropriat op nings or conn ctions.
• Th l ctrical syst m syst m m ans has b n “lock d out” or oth rwis b n mad
non-op rational so that it cannot b start d whil work is b ing don on th quipm nt.
• You hav obtain d appropriat mat rial saf ty data sh t (MSDS) and und rstand and
follow all pr cautions appropriat for th saf handling of th mat rial.
INSTALL pr ssur gaug s/s nsors at piping and pump conn ctions to th quipm nt to
monitor pr ssur s.
USE xtr m caution wh n lifting th pump. Suitabl lifting d vic s should b us d wh n
appropriat .
DO NOT att mpt to dismantl a pr ssur r li f valv that has not had th spring pr ssur
r li v d or is mount d on a pump that is op rating.
AVOID contact with hot ar as of th pump or quipm nt. C rtain op rating conditions,
t mp ratur control d vic s, improp r installation, improp r op ration, and improp r
maint nanc can all caus high t mp ratur s on th pump or quipm nt.
Pu ps and piping syste s must b provid d with pr ssur prot ction.
THE equip ent must b install d in a matt r that allows saf acc ss for routin maint nanc
and for insp ction during op ration to ch ck for l akag and monitor op ration.

General Description
Safe Fuel Storage Inside Buildings.
Earthsaf day tanks saf ly stor fu l for g n rator ngin consumption within th building.
Day tanks ar d sign d with int gral s condary containm nt. Fu l transf r quipm nt and
controls ar d sign d for saf and r liabl r -filling.
Reliable Refill Syste s.
Day Tanks ar d sign d and furnish d with pr -ass mbl d and t st d fu l transf r quipm nt and
controls. Inl t control valv s, transf r pumps, l v l s nsors, l ak s nsors, and oth r quipm nt ar
all monitor d and controll d by th Earthsaf OmniPl x or C ntraPl x control pan ls.
Integrated Building Manage ent Syste s.
Earthsaf advanc d controll rs allow for th communication of vital day tank op rating information
to oth r building syst ms. Th s syst ms may includ Building Automation Syst ms, g n rator
controls, switchg ar and oth r pow r controls, s curity and fir alarm syst ms.
Readily Adaptable for Special Operation.
Earthsaf day tanks can b r adily adapat d for sp cial op ration charact ristics such as: dual
inl t valv s, monitor d valv positions, high l v l / ov rflow pumping, m rg ncy vacuation,
auto-commissioning, fluid m t ring, high t mp ratur control.
earth safe
Fuel Systems for Critical Power
of 1
EMERGENCY POWER FUEL SYSTEMS
Earthsafe M 00
Generator Day Tank
INSTALLATION, OPERATION, AND MAINTENANCE