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Eastwood BUFF MOTOR User manual

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BUFF MOTOR
INSTRUCTIONS
#51460 1 HP Dual-Speed Buff Motor
#13542 1/2 HP Buff Motor
2Eastwood Technical Assistance: 800.343.9353 >> tech@eastwood.com
The EASTWOOD BUFF MOTORS are designed and built to high quality standards using precision
components. The balanced Shaft and Armature is supported by substantial roller bearings while the
Capacitor start motor allows fast, efficient starting and high torque. Extra-long shaft length provides
obstruction free working room around the motor housing.
CONTENTS
(1) Buff Motor Unit (A)
(1) Special, Left-Hand Threaded Arbor Nut
(for Left Side Shaft Threads) (B)
- M16 x 2 for #13542
- M20 x 2.5 for #51460
(1) Standard, Right-Hand Threaded Arbor Nut
(for Right Side Shaft Threads) (C)
- M16 x 2 for #13542
- M20 x 2.5 for #51460
(4) Buff Wheel Support Flanges (D)
(2) Short Shaft Spacers (E)
(2) Long, Shaft Spacers (F)
(included only with #51460,
1 HP, Dual-Speed Motor)
SPECIFICATIONS
#13542, 1/2 HP MOTOR
120 VAC, 60hz, 3.36Amps, 370 Watts
Free Speed RPM: 3450
Arbor Size: 5/8”
Buff Wheel Capacity: 8”
#51460, 1 HP, DUAL-SPEED MOTOR
120 VAC, 60hz, 3.36/6.30 Amps, 370/750 Watts
Free Speed RPM: 1725/3450
Arbor Size: 3/4”
Buff Wheel Capacity: 10”
B
A
C
D
E
B
A
C
D
E F
To order parts and supplies: 800.343.9353 >> eastwood.com 3
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
The following explanations are displayed in this manual, on the labeling,
and on all other information provided with this product:
GENERAL SAFETY RULES
Read all instructions. Failure to follow all instructions listed below may result in electric shock,
fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your
mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
4Eastwood Technical Assistance: 800.343.9353 >> tech@eastwood.com
2) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust-related hazards.
3) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tools operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and
in the manner intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
To order parts and supplies: 800.343.9353 >> eastwood.com 5
READ INSTRUCTIONS
• Thoroughly read and understand this manual before using.
• Save for future reference.
HEALTH HAZARD!
• Dust and fine particles are generated while buffing which can contain
hazardous or toxic substances. Breathing this dust can cause many
serious respiratory health conditions. Always use NIOSH approved
respiratory protection while using this Buff Motor.
• The rotating Buff Wheel can suddenly grab the work piece with great
force causing serious injury. Keep fingers from behind or under work
piece while Buffing.
INJURY HAZARD!
• Do not apply excessive force to Buff Motor while in use. Always make sure
the workpiece or material being buffed is held securely and work is done
only in the lower front quadrant of the Buff Wheel.
• This Buff Motor can quickly and violently propel a workpiece at over
80 MPH while operating causing injury and or property damage. Always
wear a face shield and ANSI approved eye protection when buffing to
protect face and eyes.
• The rotating Buff Wheel can quickly catch loose clothing, long hair or
jewelry causing serious personal injury. Keep all loose clothing, long hair
and jewelry away from operating Buff Motor.
• Rotating Buff Wheels can cause burns and abrasions if contacted by bare
flesh. Do not touch rotating Buff Wheels. Always wear thick, well-fitting
leather gloves and arm protection when buffing.
• A damaged Buff Wheel can disintegrate at high speed causing personal
injury or property damage. If excessive vibration is felt, discontinue use
immediately and disconnect tool from electrical supply. Inspect Buff Wheel
or Motor for damage. Do not resume use until resolution is found.
• This Buff Motor can quickly start up when handling while plugged in to elec-
trical supply causing serious personal injury. Always unplug Buff Motor from
the electrical supply before changing Buff Wheel or performing maintenance.
ADDITIONAL SAFETY INFORMATION
6Eastwood Technical Assistance: 800.343.9353 >> tech@eastwood.com
INJURY HAZARD – DO NOT USE
GRINDING WHEELS ON THIS BUFF MOTOR!
• This Buff Motor is designed for use only with Fabric Buff Wheels and does
not have the shaft support or necessary guards to protect the operator form
solid debris or shattering grinding wheels.
BURN HAZARD!
• Applying excessive pressure against a wheel while buffing can rapidly build
heat in an object and cause burns and damage to the object. Do Not apply
excessive pressure while buffing.
• This Buff Motor will eject a trail of grit, fibers and debris at high speed
which can injure others nearby. Keep all persons and pets away from
the work area.
ADDITIONAL SAFETY INFORMATION
SET UP FOR USE
• Place the Buff Motor on a clean, level, dust and grit free surface. The rubber feet of the cast
iron Buff Motor Housing are designed to assist with stability during normal operation, however
it is strongly recommended if the Buff Motor is to be operated on a bench, it should be placed
securely to prevent any chance of it working its way to the edge and falling. Bolting in place or
the use of C-Clamps is strongly recommended.
• If mounting to an optional Buff Stand such as Eastwood #13162, the Stand MUST be securely
bolted to the floor and the Buff Motor securely bolted to the Stand.
• The Buff Motor must be operated with at least 3 ft of working room around in all directions.
• Keep power cord away from Buff Wheel. The unit is equipped with a 6’ [1.8 m] long, grounded,
power cord. If an extension cord is required, use 14 ga. or heavier. Do not exceed 25’.
• Buff Wheels will shed and deposit a great deal of fiber, excess buff compound and grit on floor
and wall areas in the plane of the rotating wheel. Locate in an easily cleaned area capable of
accepting debris.
To order parts and supplies: 800.343.9353 >> eastwood.com 7
MOUNTING BUFF
WHEELS
#51460, 1 HP, DUAL-SPEED MOTOR
Left Side
• Slip Spacers [E] & [F] over Arbor Shaft
to the step of the Shaft (FIG 1).
• Place a Buff Wheel Support Flange [D]
onto the shaft up to the spacers [E] &
[F] and with the cupped surface facing
outward (FIG 1).
• Push a Buff Wheel of choice (not
included) over the threaded end of the
Shaft up to the Buff Wheel Support
Flange [D] (FIG 2).
• Add another Buff Wheel Support Flange
[D] with the cupped face toward the
Buff Wheel.
• Thread Special, Left-Hand Threaded
Arbor Nut [B] onto Shaft threads up
against the Buff Wheel Support Flange
[D] (FIG 2).
• Use a wrench (not included) to snug up
the Nut while holding the Buff Wheel.
Another wrench (not included) may be
placed around the flats at the inner sur-
face of the Shaft to keep it from rotating
if required.
Right Side
• The Right-Side procedure is identical to
the Left except for using the Standard,
Right-Hand Threaded Arbor Nut [C].
FIG. 1
B
FIG. 2
D D
E F
B
D
8Eastwood Technical Assistance: 800.343.9353 >> tech@eastwood.com
#13542, 1/2 HP BUFF MOTOR
Left Side
• Slip Spacer [E] over Arbor Shaft to the
step of the Shaft (FIG 3).
• Place a Buff Wheel Support Flange [D]
onto the shaft up to the spacer [E] and
with the cupped surface facing outward.
(FIG 3).
• Push a Buff Wheel of choice (not
included) over the threaded end of the
Shaft up to the Buff Wheel Support
Flange [D] (FIG 4).
• Add another Buff Wheel Support Flange
[D] with the cupped face toward the
Buff Wheel.
• Thread Special, Left-Hand Threaded
Arbor Nut [B] onto Shaft threads up
against the Buff Wheel Support Flange
[D] (FIG 4).
• Use a wrench (not included) to snug up
the Nut while holding the Buff Wheel.
Another wrench (not included) may be
placed around the flats at the inner sur-
face of the Shaft to keep it from rotating
if required.
Right Side
• The Right-Side procedure is identical to
the Left except for using the Standard,
Right-Hand Threaded Arbor Nut [C].
FIG. 3
B
FIG. 4
D D
E
B
D
To order parts and supplies: 800.343.9353 >> eastwood.com 9
OPERATION
#51460, 1 HP, DUAL-SPEED MOTOR
• Check that the Rocker Switch is in the
left “OFF” Position (FIG 5).
• Turn Rotary Switch to the Neutral
“O” Position (FIG 5).
• Plug into a properly grounded,
15 Amp outlet.
• Turn Rotary Switch to the desired
“L” [Low Speed] or
“H” [High Speed] position.
• Move Rocker Switch to the right
“ON” Position.
• Motor will begin to rotate. Allow ap-
proximately 10 seconds for Motor to
“spool up” to operating RPM before use.
#13542, 1/2 HP MOTOR
• Check that the Slide Switch is in the
down “OFF” Position (FIG 6).
• Plug into a properly grounded,
15 Amp outlet.
• Move Slide Switch to the up “ON”
Position (FIG 6).
• Motor will begin to rotate. Allow approxi-
mately 10 seconds for Motor to “spool up”
to operating RPM before use.
FIG. 5
Off On
FIG. 6
Rocker
Switch
Low
Speed High
Speed
Off
✓
10 Eastwood Technical Assistance: 800.343.9353 >> tech@eastwood.com
BUFFING BASICS
FIG. 7
FIG. 8
FIG. 9
FIG. 10
Only work from the “Work Zone”
at the front lower portion of
the Wheel (Fig 7). Subjecting a
workpiece to a point above the
centerline of the Arbor Shaft (Fig
8) can quickly tear the item from
the operator’s hands and propel
the object at over 80 MPH with
great force.
Rotation
Safe
Work
Zone
Always position workpiece edges
so that the wheel is rotating
“off the edge” (Fig 9). NEVER
feed an edge “into” the wheel
(Fig 10). Feeding an edge into
a rotating wheel is extremely
dangerous and will quickly and
violently kick the object back at
the operator causing injury and
damage. Rotation
Safe
Work
Zone
DO NOT!
✓
Off Edge
✓
✓
DO NOT!
Rotation
Rotation