EasyDrive Electric GT200-4T0007G User manual

GT200 series general purpose inverter instruction manual
Preface
Thank you for using high performance general vector control inverter manufactured
by Shenzhen EasyDrive Electric Co., Ltd.
This series inverter is a general-purpose frequency converter based on flux vector
algorithm control. It has a series of practical functions such as motor parameter
self-identification, big torque at low frequency , wobble frequency control, droop control,
simple PLC, fixed length control and flexible frequency set mode, and can achieve a variety
of frequency combinations setting and RS485 communication.
Before using the inverter, the inverter user and the relevant technicians shall read the
User Manual carefully to ensure the correct installation and operation of the inverter and its
optimal performance.
The User Manual is subject to change without prior notice. The new edition shall
prevail.
High performance general vector frequency inverter
User Manual
Edition Code：V1.0
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GT200 series general purpose inverter instruction manual
Danger
The frequency converter must be earthed reliably, If not, there is a potential risk
of personal injury in the unit.
Intended Readers
The User Manual is intended for the following people to read:
Inverter installation personnel, engineers and technicians (electrical engineers and
electrical operators), and designers, etc.
Please ensure the User Manual is to be received by end user.
Conventions
Sign Convention
Note The operation not in accordance with requirements may cause moderate
injury or minor injury.
Danger The operation not in accordance with requirements may cause death or
serious injury.
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GT200 series general purpose inverter instruction manual
Chapter 1 Product specification and order
notification
1.1 Inverter series model
The inverter has two voltage class 220V and 380V( The input voltage range of 220V:
180V-220VAC ; The input voltage range of 380V: 380V-440V.) The applicable motor power
range is 380V:0.75KW~280KW;220V:0.75-2.2KW. GT200 series inverter model is shown as
table1-1 and 1-2.
Table 1-1 Inverter Model 380V
Model
（G:Constant torque；P:Fan/pump）
Rated Capacity
（kVA）
Rated output
current（A）
Matching
motor（kW）
GT200-4T0007G/-
0.8 2.5 0.75
GT200-4T0015G/-
1.6 4.1 1.5
GT200-4T0022G/-2.4
5.5 2.2
GT200-4T0040G/4T0055P
4.1/8.5 9.6/13 3.7/5.5
GT200-4T0055G/4T0075P 8.5/11 13/17 5.5/7.5
GT200-4T0075G/4T0110P
11/17
17/25
7.5/11
GT200-4T0110G/4T0150P 17/21 25/32 11/15
GT200-4T0150G/4T0185P
21/24
32/37
15/18.5
GT200-4T0185G/4T0220P 24/30 37/45 18.5/22
GT200-4T0220G/4T0300P
30/40
45/60
22/30
GT200-4T0300G/4T0370P
40/50
60/75
30/37
GT200-4T0370G/4T0450P
50/60
75/90
37/45
GT200-4T0450G/4T0550P
60/72
90/110
45/55
GT200-4T0550G/4T0750P 72/100 110/157 55/75
GT200-4T0750G/4T0900P
100/116
157/180
75/90
GT200-4T0900G/4T1100P 116/138 180/214 90/110
GT200-4T1100G/4T1320P
138/167
214/256
110/132
GT200-4T1320G/4T1600P 167/200 256/307 132/160
GT200-4T1600G/4T1850P
200/230
307/340
160/185
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GT200 series general purpose inverter instruction manual
GT200-4T1850G/4T2000P
230/250
340/385
185/200
GT200-4T2000G/4T2200P 250/280 385/430 200/220
GT200-4T2200G/4T2500P
280/317
430/465
220/250
GT200-4T2500G/4T2800P 317/355 465/525 250/280
GT200-4T2800G/4T3150P
355/388
525/590
280/315
Table 1-2 220V Inverter model
Model
（G:Constant torque）
Rated Capacity
（kVA）
Rated output
current（A）
Matching
motor（kW）
220V Single
GT200-2S0007G 0.8 5.0 0.75
GT200-2S0015G 1.6 7.8 1.5
GT200-2S0022G 2.4 10.8 2.2
Remind: If you need other power range inverter, please consult with the factory
before ordering!
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GT200 series general purpose inverter instruction manual
1.2 Specifications
Table 1-3 Product technical specifications
Item Description
Input
Rated voltage/
Frequency
three-phase,380V-440Vac;50Hz/60Hz
Allowed voltage
range
Voltage:380v(-15%)
～
440v
（
+10%
）
;Voltage unbalance
rate:
﹤
3%;Frequency:±5%
Output
Rated voltage（V） 380Vac～440Vac
Frequency 0Hz～550Hz
Overload capacity
G type:150% rated current for 60s ;P type:120% rated
current for 60s
Main control
function
Control mode Open-loop vector mode, V/F mode
Range of speed
regulation
1：100
starting torque 150% rated torque when 0.5Hz
Speed control
accuracy
≤±0.5% rated synchronous speed
Frequency accuracy
Digital set :max. frequency×±0.01%
Analog set
：
max.frequency×±0.2%
Frequency
resolution
Digital set :0.01Hz ;Analog set：max. frequency×0.1%
Torque rise
Auto torque ascension,manual torque ascension 0.1%
～
30.0%
V/F curve
Four ways:1 kind of user set V/F curve way
、
3 kinds of
drop
torque characteristic curve way(2.0 times power，1.7
times power
，
1.2 times power
Acceleration/deceler
ation curve
Two ways:line acceleration/deceleration
、
S curve
acceleration/deceleration;
four acceleration/deceleration time，with the unit of
time
（
minute/second
）
optional ,max.time set 60 hours
DC braking
DC braking start frequency:0.00Hz
～
60.00Hz;braking
time:0.0
～
30.0s;braking current: 0.0
～
100.0%
Jogging Jog frequency range:0.10Hz～50.0Hz
Multi-speed
operating
It can be realized by interior-PLC or control terminal
Built-in PID Be convenient to make closed-loop control system
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GT200 series general purpose inverter instruction manual
Item Description
Auto energy-saving
running
According to load condition, V/F curve can be
optimized automatically to get the aim of energy-
saving
running.
Auto voltage
adjustment
when rhe voltage of network changes,the output voltage
can be automatically kept constant
Auto current
limiting
During the operation, the current is automatically
limited to prevent frequent flow to falut trip
Auto carrier
adjustment
According to the load characteristics ,automatically
adjust the carrier frequency
Customized
function
Textile swing
frequency
Textile swing frequency control,it can realize the
function of fixed and variable swing frequency
Fixed length control Length reached stop function
Sagging function Applicable to multiple inverters drive one load
Instant
stop/non-stop
control
when power-supply off instantly,it can realize keep
running through control bus voltage
Binding function
Running command channel and frequency given
channal can be binded and change at same time
Running
function
Running command
channel
Operation panel,control terminal and communication
port , can be switched through many ways
Frequency given
channel
Digial given, analog voltage given,analog current given,
pulse given,communication port given,can be switched
through many ways
Auxiliary frequency
given channel
Realize flexible auxiliary frequency fine-turing and
frequency combination operation
Pulse output
terminal
0
～
50KHz pulse square wave signal output,can realize
output setting frequency and output frequency ect.
Analog output
terminal
2 ways analog output,0
～
10v
、
0
～
20mA to get output
of physical quantity such as setting frequency and
output frequency
Operating
panel
Double row LED
display
It can display 20 kinds of parameters such as setting
frequency,output frequency,output voltage,output
current and so on
Key Locked and
function choose Define the function scope of part of the keys,in case of mistake operation
protection function
Phase-loss protection(optional),over current
protection,over voltage protection,under voltage
protection,over heat protection,over load
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GT200 series general purpose inverter instruction manual
Item Description
Environment
Service location
Indoor,not suffer from sun,dust,corrosive gas,oil
fog,steam and so on
Altitude Less than 1000m (derating at higher than 1000m)
Environment
temperature
－10°C～＋40°C (Derating use in 40°C～50°C)
Humidity Less than 90%RH，no condensation
Vibration Less than 5.9m/s2
Storage temperature －40℃～＋60℃
Pollution degree PD2
Structure Protection class IP20
Cooling way Froced air cooling
Installation Way Wall-hanging,Cabinet, Trough-wall installation
Distribution System TN、TT
efficiency ≥93%
1.3 Outline size
W1
W
H1
H
D2
D1
D
QUICK
PRG
ENT
RUN
M-F
STOP
RESET
H
W1
D3
D2
D1
D
H1
PRG M-F
ENT
RUN
STOP
RESET
Hz
A
V
RUN MON
QUICK
REV/FWD
(a) A sizes （b）B sizes
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GT200 series general purpose inverter instruction manual
H
W
PRG M-F
ENT
RUN STOP
RESET
QUICK
D
D1
D2
PRG M-F
ENT
RUN
STOP
RESET
QUICK
H1
H
D2
D1
D
W1
W
Wall-mounting stand
Installation diagram 1
Wall-mounting stand
Installation diagram 2
screw
screw
（c）C sizes （d）Wall-mounting sizes
Form 1-4 Inverter Exterior and Mounting Dimensions b(Unit:mm)
Model WW1 HH1 DD1 D2 D3
Mounting
Holes(Φ)
Refer
GT200-4T0007G/
2S0007G
120 109 215 204 158 133 85 5.5 (a)
GT200-4T0015G/
2S0015G
GT200-4T0022G/
2S0022G
GT200-4T0040G/
4T0055P
GT200-4T0055G/
4T0075P 150 138 259 248 183 176 150 105 5.5 (a)
GT200-4T0075G/
4T0110P
GT200-4T0110G/
4T0150P 205 188 322 305 219 210 168 143 6.5 (a)
GT200-4T0150G/
4T0185P
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GT200 series general purpose inverter instruction manual
Model WW1 HH1 DD1 D2 D3
Mounting
Holes(Φ)
Refer
GT200-4T0185G/
4T0220P 235 218 370 350 237 230 200 145 7 (a)
GT200-4T0220G/
4T0300P
GT200-4T0300G/
4T0370P 305 200 490 470 278 270 235 207 10 (b)
GT200-4T0370G/
4T0450P
GT200-4T0450G/
4T0550P
320 197 560 535 308 302 275 237 10 (b)
GT200-4T0550G/
4T0750P
GT200-4T0750G/
4T0900P
GT200-4T0900G/
4T1100P
355 240 678 659 320 307 257 257 11 (b)
GT200-4T1100G/
4T1320P
GT200-4T1320G/
4T1600P
GT200-4T1600G/
4T1850P 450 300 900 875 378 372 345 300 12 (b)
GT200-4T1850G/
4T2000P
GT200-4T2000G/
4T2200P 480 -
1070 - 412 400 313 - - (c)
GT200-4T2200G/
4T2500P
GT200-4T2500G/
4T2800P 525 - 1300 - 438 425 335 - - (c)
GT200-4T2800G/
4T3150P
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GT200 series general purpose inverter instruction manual
Model WW1 HH1 DD1 D2 D3
Mounting
Holes(Φ)
Refer
GT200-4T2000G/
4T2200P
（Wall-mounting）480 320 1158 1127 421 414 329 - 12 (d)
GT200-4T2200G/
4T2500P
（Wall-mounting）
GT200-4T2500G/
4T2800P
（Wall-mounting）525 400 1388 1357 447 440 350 - 12 (d)
GT200-4T2800G/
4T3150P
（Wall-mounting）
Note: 1.Optional base for GT200-4T0300G/4T0370P～GT200-4T1850G/4T1600.
2.Need to match wall-mounted stand for wall-mounted design of
GT200-4T2200G/4T2500P～GT200-4T2800G/4T3150P.
1.4. Optional base dimension
W
H-300mm
D
Remark: The base W and D are the same with the corresponding inverter size,please refer to table 1-4,
and H is fixed 300mm.
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GT200 series general purpose inverter instruction manual
1.5 Keyboard Size
(Hole size )
(Hole size )
PRG M-F
ENT
RUN
STOP
RESET
Hz
A
V
RUN MON
QUICK
REV/FWD
Diagram 1-1 Keyboard Size
1.6 Breaking Resistor
Energy-consumption braking resistor is provided as shown in table 1-5,1-6 and the
installation of braking resistor wire is provided as shown in 1-2.
R
S
T
U
V
W
Inverter
PE
M
BRAKINGRESISTOR
BR (+)
Diagram 1-2 Connection between inverter and braking unit
NOTE:
(1)Braking resistor power derating coefficient had better not more than 30%, otherwise there
is the risk of fire.
(2)The device of 22kw and below 22kw are matched with built-in breaking unit , the device
of 30KW and above need to be connected with braking unit outside.
(3)Wiring of braking resistor should be less than 5m;The braking resistor would have
temperature rise due to feedback energy consumption during dynamic braking, please ensure
the safety protection and good ventilation.
Braking resistance value and power are selected according to the actual situation, the
greater of the system inertia, the shorter of the deceleration time, the more frequent braking,
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GT200 series general purpose inverter instruction manual
then the greater of braking resistor power and smaller of resistance value.Table 1-5,1-6 is
recommended according to general applications(Breaking Utilization rate FC.01 is 10%)
Table 1-5 Select table of braking resistor (380V)
Model No. Applicable motor Power
（
KW
）
Resistor
Resistance (Ω) Resistor Power (W)
GT200-4T0007G/- 0.75 ≥500 100
GT200-4T0015G/- 1.5 ≥300 200
GT200-4T0022G/- 2.2 ≥200 200
GT200-4T0040G/4T0055P 3.0 ≥200 300
GT200-4T0055G/4T0075P 5.5 ≥80 750
GT200-4T0075G/4T0110P 7.5 ≥50 1100
GT200-4T0110G/4T0150P 11 ≥50 1500
GT200-4T0150G/4T0185P 15 ≥45 1800
GT200-4T0185G/4T0220P 18.5 ≥45 2200
GT200-4T0220G/4T0300P 22 ≥24 3000
Table 1-6 Select table of braking resistor (220V)
Model No.
Applicable
motor Power
（
KW
）
Resistor
Resistance (Ω) Resistor Power (W)
GT200-2S0007G 0.75 ≥150 100
GT200-2S0015G 1.5 ≥100 200
GT200-2S0022G 2.2 ≥75 300
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GT200 series general purpose inverter instruction manual
Chapter2 Installation and Wiring of Inverter
2.1 Installation environment of inverter
2.1.1 Installation environment condition
(1) The inverter shall be installed indoors of perfect ventilation,and the
environment temperature shall be in the range of -10℃~40℃，in case that the temperature
exceeds 40℃，the external air-blast cooling or derating shall be used.
(2) Avoid being installed in location where suffers from the sun,dust,floatation firber and
metallic power
(3) Never to be installed in location where corrosive and explosive gas has
(4) The humidity shall be lower than 90%RH,no condensation
(5) The inverter shall be installed in the location where the plane fixed vibration is
less 5.9 m/s 2
(6) The inverter had better be kept far away from the electronmagnetic interference device
2.1.2 Installation direction and space
(1) Shall be installed vertically usually
(2) The installation space and min distance are shown as diagram2-1
(3) As shown in diagram 2-2,there shall be baffler mounted among them,when several
inverters are installed vertically.
B
Fan efficiency exhaust
B
AA
PRG M-F
ENT
RUN
STOP
RESET
Hz
A
V
RUN MON
QUICK
REV/FWD
Guide plate
inverter
inverter
Diagram2-1 Installation space Diagram 2-2 Installation of multi inverters
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GT200 series general purpose inverter instruction manual
Diagram2-1 Installation space condition
Inverter type Installation space
（
mm
）
A B
GT200-4T0007G～GT200-4T0370G/4T0450P ≥50 ≥100
GT200-4T0450G/4T0550P～GT200-4T2800G/4T3150P ≥50 ≥200
2.1.3 Inverter Installation Method and Steps
GT200 series according to different power levels, there are two kinds of plastic and sheet
metal structure;Depending on the different installation application, GT210 series has two
installation methods of wall-mounted and embedded
1、Plastic structure wall- mounted installation
install from the front
Control cabinet
installation plate
Diagram2-3 Plastic structure wall-mounted installation
2、Plastic structure embedded mounting.
Embedded
mounting bracket
Diagram2-4 Plastic structure embedded mounting bracket installation
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GT200 series general purpose inverter instruction manual
Install from the front
Control cabinet
installation plate
Diagram2-5 Plastic structure embedded mounting
3、Sheet metal structure wall-mounted installation
Install from the front
Fixed the
four screws
Control cabinet
Installation plate
Hole for hoist
Diagram2-6 Sheet metal structure wall-mounted installation
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GT200 series general purpose inverter instruction manual
Hole for hoist
Diagram2-7 Hoisting diagram of sheet metal structure
4、Sheet metal structure embedded mounting
Embedded
mounting bracket
Embedded
mounting bracket
Diagram2-8 Sheet metal structure install schematic external bracket diagram
ENT
ENT
Fixed the four
screws
Install from the front
Control cabinet
Installation plate
Diagram2-9 Sheet metal structure embedded mounting diagram
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GT200 series general purpose inverter instruction manual
2.2 Disassembling and installation of inverter panel
2.2.1 Cover plate disassembly and installation of plastic enclosure inverter
Disassemble Cover Plate
Shown as diagram2-10,push out the hooks on the left and right sides of the cover from
inside at 1 direction with tools, then lift the panel from direction 2
Install Cover Plate
Shown as diagram2-11,Align the groove above the cover with card buckle on the
enclosure,press down the cover plate from direction 1 , until we hear a "click" sound
1
2
1
1
Diagram2-10 Disassembly of cover Diagram2-11 Installation of cover
2.2.2 Cover plate disassembly and installation of Sheet metal inverter enclosure
Disassemble Cover Plate
Shown as diagram2-12,Disassemble mounting screw at Cover plate 1 ,then lift the panel
from 2 direction
Install Cover Plate
Shown as diagram 2-13,Card buckle on cover embedded groove of the inverter enclosure,
according to the direction 1 install cover plate,then tighten the screws at the cover 2.
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GT200 series general purpose inverter instruction manual
1
2
1
2
Diagram2-12 Disassembly of cover Diagram2-13 Installation of cover
2.2.3 .Operation panel disassembly and installation
Disassemble Cover Plate
Pls refer to the diagram 2-10 to 2-13
Disassemble operation panel
According to the diagram2-14,Press down on the groove 1 on both sides of the operation
panel with your fingers,and then take out the operation panel body along the direction 2
Install Operation Panel
Shown as the diagram 2-15,Press down operation panel from direction 1,until hear a
“click” sound. Never to install operation panel from any other direction,otherwise will lead
to poor contact of operation panel
1
2
1
Diagram2-14 Operation panel disassembly Diagram2-15 Operation panel installation
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GT200 series general purpose inverter instruction manual
2.3 Wiring OF Main Circuit Terminal
R
S
T
U
V
W
Inverter
Ac Power Contactor
circuit breaker
PE
M
Diagram2-16 Main circuit basic wiring
2.3.1 The wiring of main circuit terminal
(1) Input/output terminal of main circuit shown as table 2-2
Application model Terminal of main circuit Terminal
name
Function description
GT200-2S0007G
GT200-2S0015G
GT200-2S0022G
( )
+
( )
-BR L N UV W
PE
L、N Single AC 220V input
terminal
U、V、W 3-phase Ac output
(+)、BR
Braking resistor
connection
Motor grounding
(+)、(-)
Dc positive and
negative bus
output,external braking
unit
GT200-4T0007G/-
GT200-4T0015G/-
GT200-4T0022G/-
GT200-4T0040G/
4T0055P
GT200-4T0055G/
4T0075P
GT200-4T0075G/
4T0110P
GT200-4T0110G/
4T0150P
GT200-4T0150G/
4T0185P
( )
+
( )
-BR
R S T UV W
PE
R、S、T 3-
phase Ac 380v input
U、V、W
3-phase Ac output
(+)、BR
Braking resistor
connection
Motor grounding
(+)、(-)
Dc positive and
negative bus
output,external braking
unit
PE Protect grounding
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GT200 series general purpose inverter instruction manual
Application model Terminal of main circuit Terminal
name Function description
GT200-4T0185G/
4T0220P
GT200-4T0220G/
4T0300P
RST
PE
VW
+
( )
-
( )
BR
U
R、S、T 3-phase Ac 380v input
U、V、W 3-phase Ac output
(+)、BR Braking resistor
connection
(+)、(-)
Dc positive and
negative bus
output,external braking
unit
Motor grounding
PE Protect grounding
GT200-4T0300G/
4T0370P
GT200-4T0370G/
4T0450P
PE
RST
P
UVW
+
( ) -
( )
R、S、T 3-phase Ac 380v input
U、V、W 3-phase Ac output
P、(+) External connect DC
reactor
(+)、(-)
Dc positive and
negative bus
output,external braking
unit
Motor Grounding
PE Protect Grounding
GT200-4T0450G/
4T0550P
GT200-4T0550G/
4T0750P
RSTPUVW
+
( )
-
( )
PE
R、S、T 3-phase Ac 380v input
U、V、W 3-phase Ac 380v input
P、(+) External connect DC
reactor
(+)、(-)
Dc positive and
negative bus
output,external braking
unit
Motor Grounding
PE Protect Grounding
20