Eaton AGSVX9000 User manual

AGSVX9000 Drives
Quick Setup Guide
Effective May 2013
New Information
CONTENT
STEP 1 — Keypad Operation Overview
STEP 2 — Standard Wiring Diagrams and Connections
STEP 3 — Start-Up Wizard
STEP 4 — Operating and Programming Menu
Navigation
STEP 5 — Faults and Warning Indication
STEP 6 — Monitoring Menu

1 AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com
STEP 1
Keypad Operation Overview
Keypad and Display
LCD Status Indicators
LED Status Indicators
Indicator Description
Run
Indicates that the AGSVX9000 is running and controlling the load.
Blinks when a stop command has been given but the AGSVX9000
is still ramping down.
Counterclockwise Operation
The output phase rotation is BAC, corresponding to counterclockwise
rotation of most motors.
Clockwise Operation
The output phase rotation is ABC, corresponding to clockwise rotation
of most motors.
Stop
Indicates that the AGSVX9000 is stopped and not controlling the load.
Ready
Indicates that the AGSVX9000 is ready to be started.
Alarm
Indicates that there is one or more active drive alarm(s).
Fault
Indicates that there is one or more active drive fault(s).
I/O Terminal
Indicates that the I/O terminals have been chosen for control.
Keypad
Indicates that the keypad has been chosen for control.
Bus/Communications
Indicates that the communications bus control has been chosen for
control.
Indicator Description
local Local — Steady Illumination
Indicates that the AGSVX9000 is ready to be started and operated
from the Local mode.
Local — Flashing
Indicates that the AGSVX9000 is ready for operating command
to select Local or Remote operation.
remote Remote
Indicates that the AGSVX9000 is operating and controlling the load
remotely.
Remote — Flashing
Indicates that the AGSVX9000 is ready for operating command
to select Local or Remote operation.
fault Fault
Indicates that there is one or more active drive fault(s).

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STEP 1 (Continued)
Navigation Buttons
Menu Navigation
Navigation Tips
To navigate within one level of a menu, use the up and down arrows.
To move deeper into the menu structure and back out, use the right
and left arrows.
To edit a parameter, navigate to show that parameter’s value, and press
the right arrow button to enter the edit mode. In edit mode, the
parameter value will flash.
Button Description
Start
This button operates as the START button for normal operation when
the “Keypad” is selected as the active control.
Enter
This button is used in the parameter edit mode to save the parameter
setting and move to the next parameter …
• to reset the Fault History if pressed while in the “Fault History”
menu.
• to confirm the acceptance of a change.
• to change a virtual button status while in the “Button” menu.
• to confirm the start-up list at the end of the Start-Up Wizard.
• when the “Operate” menu is active, to exit the “Operate” submenu.
Stop
This button has two integrated operations. The button operates as
STOP button during normal operation …
• motor STOP from the keypad, which is always active unless
disabled by the “StopButtonActive” parameter.
• used to reset the active faults.
Reset
Resets the active faults.
Local / Remote
Switches between LOCAL and REMOTE control for start, speed
reference and reverse functions. The control locations corresponding
to local and remote can be selected within an application.
Left Arrow
• navigation button, movement to left.
• in parameter edit mode, exits mode, backs up one step.
• cancels edited parameter (exit from a parameter edit mode).
• When in “Operate” menu will move backward through menu.
• At end of “Start-Up Wizard”, repeats the “Start-Up Wizard”
setup menu.
Right Arrow
•
navigation button, movement to right.
•
enter parameter group mode.
•
enter parameter mode from group mode.
•
When in “Operate” menu will move forward through menu.
Up and Down Arrows
• move either up or down a menu list to select the desired menu item.
• editing a parameter/password, while the active digit/character is
scrolled.
• increase/decrease the reference value of the selected parameter.
• in the “Operate” menu, will cause the display of the active reference
source and value and allow its change if the keypad is the active
reference source. Used to set the password (if defined) when
leaving the “Operate” menu.
• scroll through the “Active Faults” menu when the AGSVX9000
is stopped.

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STEP 1 (Continued)
When in edit mode, the parameter value can be changed by pressing
the up or down arrow keys.
When in edit mode, pressing the right arrow a second time will allow
you to edit the parameter value digit by digit.
To confirm the parameter change you must press the ENTER button.
The value will not change unless the ENTER button is pushed.
Some parameters can not be changed while the AGSVX9000 is running.
The screen will display LOCKED if you attempt to edit these parameters
while the drive is running. Stop the drive to edit these parameters.
See the AGSVX9000 Application Manual for identification of these
parameters specific to your chosen application.
Main Menu
The data on the control keypad are arranged in menus and submenus. The
first menu level consists of M1 to M8 and is called the Main Menu. The Main
Menu is illustrated on Page 7. Some of the submenus will vary for each
application choice.
STEP 2
Standard Wiring Diagrams and Terminal Locations
Power and Motor Wiring Terminal Schematic for AGSVX9000 Drives
AGSVX9000 Power and Motor Wiring for Low Horsepower Drives (1 – 30 hp)
UVW
B+
M
3~
L1 L2 L3
L1 L2 L3 B- R- T1T2T3
External
RFI-Filter
(Optional)
BR
(Optional)
External
Filter
(Optional)
BR
Power
Board
230V 1 – 15 hp
480V 1-1/2 – 30 hp
Control
Board

AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com 4
STEP 2 (Continued)
AGSVX9000 Power and Motor Wiring for
Large Horsepower Drives (20 – 250 hp)
B+
M
3~
L1 L2 L3
L1 L2 L3 B- R-
External
RFI-Filter
(Optional)
BR
(Optional)
External
Filter
(Optional)
BR
Power
Board
230V 20 – 30 hp
480V 40 – 250 hp
Control
Board
UVW
T1T2T3

5 AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com
STEP 2 (Continued)
Standard Application Default I/O Configuration
Note: For more information on jumper selections, see the
9000X AF Drives User Manual, Chapter 4.
12
14
8
110
11 2
D
25
26
22
24
23
A2-
21
19
20
Lout-
D01
RELAY OUTPUT 1
RELAY OUTPUT 2
FAULT
RUN
DIGITAL OUTPUT READY
ANALOG OUTPUT
OPTA2
ACCEL./DECEL.TIME SELECT
CONTROL VOLTAGE OUTPUT
MULTI-PURPOSE APPLICATION
CONTROL VOLTAGE OUTPUT
GND
13
DIN6
16
18
17
CMB
Lout+
15
14
DIN5
DIN4
12
11
CMA
24Vout
9
8
10
DIN1
DIN2
DIN3
I/O GROUND
DIN4-DIN6 COMMON
EXTERNAL FAULT
RUN ENABLE
OUTPUT FREQUENCY
DIN1-DIN3 COMMON
START PULSE
STOP PULSE
FAULT RESET
Vin+
2
5
6
7
24Vout
Lin-
GND
4
3
Lin+
GND
A9-
1
+10V
ANALOG INPUT VOLTAGE
I/O GROUND
ANALOG INPUT CURRENT
(RANGE 4-20mA)
(RANGE 0-10 VDC)
I/O GROUND
REFERENCE OUTPUT
OPTA9
X6 A
B
C
C
X3
D
X2
A
C
D
B
B
X1
A
TOWER
FAULT
METER
CONTACT
TBA-14
TBA-12
(3) (4)
(2)
(1)
START
STOP
PB2
PB1
TBA-14A
9
14A
CMB connected to GND
CMA connected to GND
CMB isolated from GND
CMA isolated from GND
CMB and CMA internally connected
together, isolated from GND
= Factory default.
Jumper Block X3:
CMA and CMB Grounding

AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com 6
Notes
1Total motor nameplate amps x nameplate service factor.
2Set according to motor nameplate.
Continue to make changes to the following parameters.
Parameter Number Parameter Name Desired Setting
P1.2.1.1 Start Mode Start P–Stop P
P1.2.7.2 Start 2 DigIn:A.2
P1.2.7.3 Run Enable DigIn:A.3
P1.2.7.10 Fault Reset DigIn:0.1
P1.3.3.2 Run DigOut:B.1
P5.7.2 Fan Control Calc Temp
STEP 3
Start-Up Wizard
If the wizard is not enabled at power-up, press the STOP button for 5 secs.
to enable it.
Accel. Time 1
“30” s
Decel Time 1
“30” s
Current Limit
Nameplate Volt
“460” V “60.00” Hz
Power Factor Loc. Ctrl. Place
“Keypad”
Input Phase Supv
“0 – No Response”
Repeat Setup?
<No Yes>
Rem. Ctrl. Place
“I/O Terminal”
Local Reference
“Keypad”
Remote Reference
“Keypad”
Startup Wizard
“Press Enter”
Language
“English”
Application
“Multipurpose”
3–5 Seconds Wait
Setup Starts
“Press Enter”
Min. Freq
“0.00” Hz
Max. Freq
“60.00” Hz
Setup Done
Press Enter
Copy Parameters
<No Yes>
Up to Keypad
<No Yes>
Up to Keypad
Wait
Output Frequency
“0.00” Hz
P1.1.1 P1.1.2
P1.1.3 P1.1.4 P1.1.5
P1.1.6 P1.1.7 P1.1.8
P1.1.9 P1.1.10 P1.1.11
P1.1.12 P1.1.13 P1.1.14
P1.7.4
Motor Nameplate Freq
Motor Nameplate Speed Motor
Nameplate Current
Motor

7 AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com
STEP 4
Operating & Programming Menu Navigation
Main Menu
The data on the control keypad are arranged in menus and submenus. The
first menu level consists of M1 to M8 and is called the Main Menu. The
structure of these menus and their submenus is illustrated below. Some of
the submenus will vary for each application choice.
Main Menu Navigation
Note: Enter Key — Holding the “Enter” key for more than 3 seconds will
allow you to go directly to the programming mode.
M1 Parameters
M2 Keypad Control
M3 Active Faults
M6 Expander Boards
M7 Monitor
M8 Operate Mode
G1.1
. . .
. . .
R2.1 Keypad Reference
P2.2 Keypad Direction
P2.x Stop Button Active
A3.1 Active Fault 1
T3.1.1 Operation Days
. . .
T3.1.13 Zero Speed
A3.x Active Fault x
V7.1 Output Frequency–0.00 Hz
V7.2 Frequency Reference–0.00 Hz
. . .
G1.x
G6.1 Slot A Board
. . .
G6.5 Slot E Board
O1 Output Frequency–0.0 Hz
O2 Freq Reference–0.0 Hz
. . .
Ox . . .
+
+
+
+
+
M7.1x Multimonitor
Menu Navigation:
Up Arrow — The up arrow
advances to the next
menu item.
For example, pressing the
up arrow once will
advance from M1 to M2.
Down Arrow — The down
Right Arrow — The right
Left Arrow — The left
arrow backs up to the
previous menu item.
arrow will advance to the
next level in the menu.
arrow will back up one
level in the menu
structure.
For example, pressing the
down arrow once will back
up from M2 to M1.
For example, pressing the
right arrow once will
advance from M2 to R2.1.
For example, pressing the
left arrow once will back
up from R2.1 to M2.
+
+
M5 System Menu
S5.1 Language
S5.2 Application
S5.3 Copy Parameters
+
S5.4 Compare Parameters
S5.5 Security
S5.6 Keypad Settings
S5.7 Hardware Settings
S5.8 System Information
. . .
M4 Fault History
H4.1 Most Recent Fault
T4.1.1 Operation Days
. . .
T4.1.13 Zero Speed
N7.1x.1
H4.1.x Oldest Saved Fault
. . .

AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com 8
STEP 4 (Continued)
Operate Menu — M8
The Operate Menu provides a easy to use method of viewing key numerical
Monitoring Menu items. Some applications also support the setting of
reference values in this menu. The items displayed vary by application. The
table below is an example for the Standard application.
Operate Menu Items — Standard Application Example
The menu is navigated by using the left and right arrow buttons. If a
reference level is available for setting, the up and down arrow buttons adjust
the value. To exit the Operate Menu to access the other menus, depress the
ENTER button for 2 seconds. While in the other menus, if there is no keypad
activity, the display will return to the Operate Menu after 30 seconds.
Code Signal Name Unit Description
O.1 Output Frequency Hz Output frequency
O.2 FreqReference Hz Frequency reference
O.3 Motor Speed rpm Calculated motor speed
O.4 Motor Current A Measured motor current
O.5 Motor Torque % Calculated torque based on nominal motor
torque
O.6 Motor Power % Calculated power based on nominal motor
power
O.7 Motor Voltage V Calculated motor voltage
O.8 DC-Bus Voltage V Measured DC-bus voltage
O.9 Unit Temperature °C Heatsink temperature
O.10 MotorTemperature % Calculated motor temperature based on the
motor nameplate information and the
calculated motor load
R1 Keypad Reference Hz Keypad frequency reference setting

9 AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com
STEP 4 (Continued)
Parameters—M1
Standard Parameters—M1
1. If Startup Wizard is not present on the keypad when performing the
startup, the Startup Wizard can be forced by:
a. With power on, hold the keypad stop button for 5 seconds.
b. When “Wizard activated—Yes” appears, release the button.
c. De-energize the VFD until the keypad display goes away.
d. Energize the VFD.
2. When using the Startup Wizard, be sure that the Multipurpose
Application is selected (second question in the wizard, after selecting
language).
3. Once the Wizard has been completed, the following parameters need
to be verified or adjusted as necessary to properly set up the software
for the application.
Parameter Number Parameter Name Desired Setting
P1.1.1 Min Frequency 0 Hz
P1.1.2 Max Frequency 60 Hz
P1.1.3 Accel Time 1 30 Seconds
P1.1.4 Decel Time 1 30 Seconds
P1.1.5 Current Limit Total Motor Nameplate
Amps x Service Factor
P1.1.6 thru P1.1.10 Motor Nameplate Values Set according to Motor
Nameplate
P1.1.11 Local Control Place Keypad
P1.1.12 Remote Control Place I/O Terminal
P1.1.13 Local Reference Keypad
P1.1.14 Remote Reference Keypad
P1.2.1.1 Start Mode Start P–Stop P
P1.2.7.2 Start 2 DigIn:A.2
P1.2.7.3 Run Enable DigIn:A.3
P1.2.7.10 Fault Reset DigIn:0.1
P1.3.3.2 Run DigOut:B.1
P5.7.2 Fan Control Calc Temp

AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com 10
STEP 4 (Continued)
Input Signals — M1 ➔ G1.2
Notes
1Parameter value can only be changed after the drive has been stopped.
2Rising edge required to start.
3CP = control place.
Drive Control Parameters — M1 ➔ G1.4
Keypad Control — M2
This menu provides the parameters for the setting of the keypad frequency
reference, the selection of motor direction when in keypad operation, and
when the STOP button is active.
Keypad Control Parameters — M2
Other Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History,
System Menu settings and the Expander Board setup. These menu items are
explained in detail in Chapter 5 of the SVX9000 User Manual.
Code Parameter Min. Max. Unit Default Cust ID Note
P1.2.1
1
Start/Stop
logic
06 0 300DIN1 DIN2
0
1
2
3
4
5
6
Start fwd
Start/Stop
Start/Stop
Start pulse
Fwd 2
Start 2/
Stop
Start 2/
Stop
Start rvs
Rvs/Fwd
Run
enable
Stop
pulse
Rvs 2
Rvs/Fwd
Run
enable
P1.2.2
1
DIN3
function
07 1 3010= Not used
1= Ext. fault. closing
cont.
2= Ext. fault. opening
cont.
3= Run enable
4= Acc./Dec. time select.
5= Force CP to Remote 3
6= Rvs (if par. 1.2.1 = 3)
Code Parameter Min. Max. Unit Default Cust ID Note
P1.4.1 Ramp 1 shape 0.0 10.0 s 0.0 500 0= Linear
>0 = S-curve ramp
time
P1.4.6 Start function 0 1 0 505 0= Ramp
1= Flying start
P1.4.7 Stop function 0 3 1 506 0= Coasting
1= Ramp
2= Ramp+Run
enable coast
3= Coast+Run
enable ramp
Code Parameter Min. Max. Unit Default Cust ID Note
P2.1 Control place 0 3 0 1685 0= Keypad L/R
1= Local
2= Remote
3= I/O force
R2.1 Keypad
reference
Par.
1. 1. 1
Par.
1. 1. 2
Hz
P2.3 Direction (on
keypad)
01 0 1230= Forward
1= Reverse
P2.4 Stop button 0 1 1 114 0= Limited
function of Stop
button
1= Stop button
always enabled
P2.5 Operate menu
hide
01 0 16880= No
1= Yes

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STEP 5
Faults and Fault Codes
Code/Fault Directory
Fault
Code Fault
Fault
Code Fault
Fault
Code Fault
1Overcurrent 16 Motor
overtemperature
40 Device unknown
2Overvoltage 17 Motor underload 41 IGBT temperature
3Ground (Earth)
Fault
22 EEPROM
checksum fault
42 Brake resistor
overtemperature
5Charging Switch 24 Counter fault 43 Encoder fault
6Emergency stop 25 Microprocessor
watchdog fault
44 Device change
(different type)
7Saturation trip 26 Startup prevented 45 Device added
(different type)
8System fault 29 Thermistor fault 50 Analog input I
in
< 4 mA (for the
signal range 4 to
20 mA)
9Undervoltage 31 IGBT temperature
(hardware)
51 External fault
10 Input line
supervision
32 Fan heat sink 52 Keypad
communication
fault
11 Output phase
supervision
34 CAN bus
communication
53 Communication
bus fault
12 Brake chopper
supervision
36 Control unit 54 Slot fault
13 AGSVX9000
undertemperature
37 Device change
(same type)
56 PT100 board
temperature fault
14 AGSVX9000
overtemperature
38 Device added
(same type)
——
15 Motor stalled 39 Device removed ——

AGSVX9000 Drives MN040001EN—May 2013 www.eaton.com 12
STEP 6
Monitoring Menu — M7
The Monitoring Menu items are meant for viewing parameter values during
operation. Monitored values are updated every 0.3 sec. Monitored items are
identified by item numbers V7.1 to V1.xx, where “xx” varies by application.
The table below provides an example of the monitored values for the
Standard application.
Monitored parameters are not editable from this menu (See Parameter
Menu [M1] to change parameter values).
Monitoring Menu Items — Standard Application Example
Digital Inputs — DIN1, DIN2, DIN3 Status
Digital Inputs — DIN4, DIN5, DIN6 Status
Digital and Relay Outputs — DO1, RO1, RO2 Status
Multimonitor (V7.17)
This parameter allows the viewing and selection (if allowed by System
menu item, P5.5.4) of three simultaneously monitored items from the
Monitored Menu Items shown in the table above. Use the right arrow key to
select the item to be modified and then the up or down arrow keys to select
the new item. Press the ENTER key to accept the change.
Code Signal Name Unit Description
V7.1 Output
Frequency
Hz Output frequency
V7.2 Frequency
reference
Hz Frequency reference setting
V7.3 Motor speed rpm Calculated motor speed
V7.4 Motor current A Measured motor current
V7.5 Motor torque % Calculated torque based on nominal motor torque
V7.6 Motor power % Calculated power based on nominal motor power
V7.7 Motor voltage V Calculated motor voltage
V7.8 DC bus voltage V Measured DC-bus voltage
V7.9 Unit temperature °C Heatsink temperature
V7.10 Calculated motor
temperature
°C Calculated motor temperature based on the
motor nameplate information and the calculated
motor load
V7.11 Analog Input 1 V Voltage input at Terminals AI1+ and GND
V7.12 Analog input 2 mA Current input at Terminals AI2+ and AI2-
V7.13 DIN1, DIN2, DIN3 — Digital input status (see figure below)
V7.14 DIN4, DIN5,DIN6 — Digital input status (see figure below)
V7.15 DO1, RO2, RO3 — Digital and relay output status (see figure below)
V7.16 Analog I
out
mA Current output at Terminals AO1+ and AO1-
V7.17 Multimonitor (See below)
V1.13
DIN1, DIN2, DIN3
OFF ON OFF
V1.14
DIN4, DIN5, DIN6
ON OFF OFF
V1.15
DO1, RO1, RO2
OFF OFF ON

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All Rights Reserved
Printed in USA
Publication No. MN040001EN / Z13787
May 2013
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