Eaton EMR-4000 Installation and operating instructions

EMR-4000 - MOTOR RELAY
Installation, Operation and Maintenance
Software-Version: .5.a
IM0 60 009E
Revision: A
English

EMR-4000 IM0 60 009E
EMR-4000 Functional Overview
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Trend recorder
Event recorder
Current and Volt.:
unbalance
%THD and THD
Fund. and RMS
min./max./avg.
hasors and
angles
Power:
Fund. and RMS
MVA, Mwatt, Mvar,
PF
Metering,
Statistics and
Demand
standard
3
1
3
EMR-4000
74
TC
*
Zone
Interlocking Breaker Wear
Programmable
Logic
51
50R
46 50J 51P
27A
59A
47 55
A/D
27M 59M 81
U/O 51X
LOP
51V 50X
1
Fault recorder
Waveform recorder
Option
Motor
Load
URTD Assembly
14
Analog
Out uts
51R
37 49S
50P
50
BF CTS
32 32V
81 R 78V
49
Start recorder
Statistics recorder
History function
66
IRIG-B00X
SNTP
URTD Assembly

EMR-4000 IM0 60 009E
Table of Contents
EMR-4000 Functional Overview..............................................................................................................................
Table of Contents.................................................................................................................................................... 3
Comments on the Manual........................................................................................................................................ 9
What Is Included with the Device................................................................................................................................. 14
Storage........................................................................................................................................................................ 14
Important Information ................................................................................................................................................. 14
Symbols....................................................................................................................................................................... 15
General Conventions................................................................................................................................................... 1
Load Reference Arrow System....................................................................................................................................
Device................................................................................................................................................................... 3
Device Planning........................................................................................................................................................... 3
Device Planning Parameters of the Device................................................................................................................. 4
Installation and Wiring........................................................................................................................................... 7
Three-Side-View.......................................................................................................................................................... 7
Overview of Slots - Assembly Groups......................................................................................................................... 9
Slot X1: Power Supply Card with Digital Inputs........................................................................................................... 31
Slot X : Relay Output Card - Zone Interlock................................................................................................................ 34
Slot X3: Current Transformer Measuring Inputs.......................................................................................................... 37
Slot X4: Voltage Transformer Measuring Inputs.......................................................................................................... 47
Slot X5: Relay Output Card......................................................................................................................................... 53
Typical Connection Diagrams...................................................................................................................................... 56
Slot X100: Ethernet Interface....................................................................................................................................... 60
Slot X103: Data Communication.................................................................................................................................. 6
Slot X104: IRIG-B00X and Supervision Contact.......................................................................................................... 67
Slot X1 0 - PC Interface.............................................................................................................................................. 69
Control Wiring Diagram......................................................................................................................................... 70
Wiring Diagrams.......................................................................................................................................................... 73
Input, Output and LED Settings............................................................................................................................. 74
Digital Input Configuration........................................................................................................................................... 74
DI-8P X........................................................................................................................................................................ 75
Wired Inputs (Aliases)................................................................................................................................................. 79
Relay Output Configuration......................................................................................................................................... 83
RO-4ZI X - Settings..................................................................................................................................................... 86
LED Configuration..................................................................................................................................................... 103
The »System OK (Operational) « LED ...................................................................................................................... 106
LED Settings.............................................................................................................................................................. 107
Analog Outputs.......................................................................................................................................................... 1 4
Front Panel.......................................................................................................................................................... 1 9
Basic Menu Control................................................................................................................................................... 135
PowerPort-E Keyboard Commands........................................................................................................................... 136
PowerPort-E........................................................................................................................................................ 137
Installation of PowerPort-E........................................................................................................................................ 138
Uninstalling PowerPort-E........................................................................................................................................... 138
Setting up the Connection PC - Device..................................................................................................................... 139
Loading of Device Data When Using PowerPort-E.................................................................................................... 150
Restoring Device Data When Using PowerPort-E.....................................................................................................150
Backup and Documentation When Using PowerPort-E.............................................................................................151
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EMR-4000 IM0 60 009E
Printing of Device Data When Using PowerPort-E (Setting List)................................................................................151
Off-line Device Planning Via PowerPort-E................................................................................................................. 153
PowerPort-E Keyboard Commands........................................................................................................................... 154
Measuring Values................................................................................................................................................ 155
Read Out Measured Values...................................................................................................................................... 155
Current - Measured Values........................................................................................................................................ 158
Voltage - Measured Values....................................................................................................................................... 161
Power - Measured Values......................................................................................................................................... 165
Energy Counter................................................................................................................................................... 167
Global Parameters of the Energy Counter Module.................................................................................................... 167
Direct Commands of the Energy Counter Module ....................................................................................................167
Signals of the Energy Counter Module (States of the Outputs)..................................................................................167
Statistics.............................................................................................................................................................. 169
Configuration of the Minimum and Maximum Values................................................................................................. 169
Configuration of the Average Value Calculation.........................................................................................................170
Direct Commands...................................................................................................................................................... 17
Global Protection Parameters of the Statistics Module.............................................................................................. 17
States of the Inputs of the Statistics Module.............................................................................................................. 175
Signals of the Statistics Module................................................................................................................................. 176
Counters of the Module Statistics.............................................................................................................................. 176
System Alarms.................................................................................................................................................... 185
Demand Management............................................................................................................................................... 185
Peak Demand............................................................................................................................................................ 188
Min. and Max. Values................................................................................................................................................ 188
THD Protection.......................................................................................................................................................... 188
Device Planning Parameters of the Demand Management.......................................................................................189
Signals of the Demand Management (States of the Outputs)....................................................................................189
Global Protection Parameter of the Demand Management........................................................................................190
States of the Inputs of the Demand Management...................................................................................................... 194
Resets................................................................................................................................................................. 195
Manual Acknowledgment........................................................................................................................................... 197
Manual Acknowledgment Via PowerPort-E............................................................................................................... 197
External Acknowledgments....................................................................................................................................... 198
External Acknowledge Via PowerPort-E.................................................................................................................... 198
External LED - Acknowledgment Signals................................................................................................................... 199
Manual Resets........................................................................................................................................................... 09
Manual Resets Via PowerPort-E............................................................................................................................... 09
Reset to Factory Defaults.......................................................................................................................................... 09
Status Display..................................................................................................................................................... 10
Status Display via PowerPort E................................................................................................................................. 10
Operating Panel (HMI)......................................................................................................................................... 11
Special Parameters of the Panel............................................................................................................................... 11
Direct Commands of the Panel.................................................................................................................................. 11
Global Protection Parameters of the Panel................................................................................................................ 11
Recorders............................................................................................................................................................ 1
Waveform Recorder.................................................................................................................................................. 1
Fault Recorder........................................................................................................................................................... 3
Event Recorder.......................................................................................................................................................... 3
Trend Recorder......................................................................................................................................................... 36
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EMR-4000 IM0 60 009E
Motor Start Recorder................................................................................................................................................. 43
Statistic Recorder...................................................................................................................................................... 49
History Function......................................................................................................................................................... 50
Time Synchronization.......................................................................................................................................... 51
Accuracy of Time Synchronization............................................................................................................................ 5
SNTP......................................................................................................................................................................... 59
IRIG-B00X................................................................................................................................................................. 67
Device Parameters.............................................................................................................................................. 7
Date and Time........................................................................................................................................................... 7
Version...................................................................................................................................................................... 7
Version Via PowerPort-E........................................................................................................................................... 7
TCP/IP Settings......................................................................................................................................................... 73
Direct Commands of the System Module.................................................................................................................. 74
Global Protection Parameters of the System............................................................................................................. 76
System Module Input States...................................................................................................................................... 78
Special Values of the System Module....................................................................................................................... 80
Communication Protocols.................................................................................................................................... 81
Modbus®................................................................................................................................................................... 81
IEC 61850................................................................................................................................................................. 88
Parameters.......................................................................................................................................................... 303
Parameter Definitions................................................................................................................................................ 303
Access Authorizations (access areas)....................................................................................................................... 318
Passwords – Areas.................................................................................................................................................... 318
How to find out what access areas/levels are unlocked?...........................................................................................3
Unlocking Access Areas............................................................................................................................................ 3
Changing Passwords................................................................................................................................................. 3 3
Adaptive Parameters via HMI.................................................................................................................................... 3 4
Access Authorizations (access areas)....................................................................................................................... 3 7
Passwords – Areas.................................................................................................................................................... 3 7
How to find out what access areas/levels are unlocked?...........................................................................................331
Unlocking Access Areas............................................................................................................................................ 33
Changing Passwords................................................................................................................................................. 33
Changing Passwords via Power-Port-E..................................................................................................................... 333
Password Entry at the Panel..................................................................................................................................... 333
Password Forgotten ................................................................................................................................................. 333
Parameter Setting at the HMI.................................................................................................................................... 334
Parameter Setting via Power-Port-E.......................................................................................................................... 338
Setting Groups........................................................................................................................................................... 341
Comparing Parameter Files Via PowerPort-E............................................................................................................ 353
Converting Parameter Files Via PowerPort-E............................................................................................................ 354
Program Mode........................................................................................................................................................... 355
System Parameters............................................................................................................................................. 356
General System Parameters..................................................................................................................................... 356
System Parameters – Current Related...................................................................................................................... 357
System Parameters – Voltage Related...................................................................................................................... 358
Blocking............................................................................................................................................................... 359
Permanent Blocking.................................................................................................................................................. 359
Temporary Blocking................................................................................................................................................... 359
To Activate or Deactivate the Tripping Command of a Protection Module.................................................................361
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EMR-4000 IM0 60 009E
Activate, Deactivate Respectively to Block Temporary Protection Functions............................................................36
Protection (Prot) Module...................................................................................................................................... 364
How to Block All Protective and Supervisory Functions............................................................................................. 364
Direct Commands of the Protection Module.............................................................................................................. 371
Global Protection Parameters of the Protection Module............................................................................................ 371
Protection Module Input States.................................................................................................................................. 37
Protection Module Signals (Output States)................................................................................................................ 37
Values of the Protection Module................................................................................................................................ 373
Switchgear/Breaker - Manager............................................................................................................................ 374
Breaker Configuration................................................................................................................................................ 374
Single Line Diagram.................................................................................................................................................. 376
Switching the Breaker at the Panel............................................................................................................................ 399
Breaker Wear............................................................................................................................................................ 401
Control - Example: Switching of a Breaker................................................................................................................ 417
Protective Elements............................................................................................................................................. 4 0
IOC Function............................................................................................................................................................. 4 0
Load Shedding.......................................................................................................................................................... 4 1
JAM........................................................................................................................................................................... 4 6
Locked Rotor Protection............................................................................................................................................ 43
Motor Starting and Control Module............................................................................................................................ 433
Motor Wellness.......................................................................................................................................................... 458
Thermal Model........................................................................................................................................................... 465
Ultimate Trip Current................................................................................................................................................. 476
Underload Module..................................................................................................................................................... 480
50P - DEFT Overcurrent Protection........................................................................................................................... 487
51P - Overcurrent Protection [51, 51C, 51V]............................................................................................................. 498
50R DEFT Calculated Ground Fault Protection Module............................................................................................514
51R INV Calculated Ground Fault Protection............................................................................................................ 5 5
50X DEFT Measured Ground Fault Protection.......................................................................................................... 535
51X INV Measured Ground Fault Protection.............................................................................................................. 546
Ground Fault Protection............................................................................................................................................. 556
ZI - Zone Interlocking................................................................................................................................................. 557
46 - Current Unbalance Protection............................................................................................................................ 575
7M - Undervoltage Protection.................................................................................................................................. 584
59M - Overvoltage Protection.................................................................................................................................... 594
7A - Auxiliary Undervoltage Protection.................................................................................................................... 603
59A - Auxiliary Overvoltage Protection...................................................................................................................... 610
47 - Voltage Unbalance Protection............................................................................................................................ 617
81O/U, 81R, 78V - Frequency Protection.................................................................................................................. 6 6
3 - Power Protection................................................................................................................................................ 65
3 V - Reactive Power Protection............................................................................................................................... 666
55A and 55D - PF Protection*................................................................................................................................... 679
RT - Remote Trip....................................................................................................................................................... 689
ExP - External Protection........................................................................................................................................... 696
Ex87 - External Differential Protection....................................................................................................................... 703
RTD Protection Module............................................................................................................................................. 711
URTDII Module Interface........................................................................................................................................... 739
Supervision.......................................................................................................................................................... 753
BF- Breaker Failure [50BF*/6 BF]............................................................................................................................. 753
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EMR-4000 IM0 60 009E
CTS - Current Transformer Supervision.................................................................................................................... 779
LOP - Loss of Potential.............................................................................................................................................. 786
74TC - Trip Circuit Monitoring.................................................................................................................................... 79
Self Supervision......................................................................................................................................................... 800
Programmable Logic............................................................................................................................................ 803
General Description................................................................................................................................................... 803
Programmable Logic at the Panel.............................................................................................................................. 809
Programmable Logic Via PowerPort-E...................................................................................................................... 809
Commissioning.................................................................................................................................................... 837
Commissioning/Protection Test................................................................................................................................. 838
Decommissioning – Removing the Plug from the Relay............................................................................................ 839
Service and Commissioning Support................................................................................................................... 840
Maintenance Mode.................................................................................................................................................... 841
Principle – General Use............................................................................................................................................. 841
Before Use................................................................................................................................................................ 84
How to Use the Maintenance Mode........................................................................................................................... 84
Forcing the Relay Output Contacts............................................................................................................................ 844
Disarming the Relay Output Contacts........................................................................................................................ 845
Forcing RTDs*........................................................................................................................................................... 847
Forcing Analog Outputs*............................................................................................................................................ 848
Forcing Analog Inputs*.............................................................................................................................................. 849
Failure Simulator (Sequencer)*.................................................................................................................................. 850
Technical Data.................................................................................................................................................... 869
Climatic Environmental Conditions............................................................................................................................ 869
Degree of Protection EN 605 9................................................................................................................................. 869
Routine Test.............................................................................................................................................................. 869
Housing..................................................................................................................................................................... 870
Current and Ground Current Measurement............................................................................................................... 871
Voltage and Residual Voltage Measurement............................................................................................................. 873
Frequency Measurement........................................................................................................................................... 873
Voltage Supply.......................................................................................................................................................... 874
Power Consumption.................................................................................................................................................. 874
Display....................................................................................................................................................................... 875
Front Interface RS 3 ............................................................................................................................................... 875
Real Time Clock........................................................................................................................................................ 876
Digital Inputs.............................................................................................................................................................. 877
Relay Outputs............................................................................................................................................................ 878
Supervision Contact (SC).......................................................................................................................................... 878
Time Synchronization IRIG-B00X.............................................................................................................................. 879
Zone Interlocking....................................................................................................................................................... 880
RS485*...................................................................................................................................................................... 881
Fiber Optic*............................................................................................................................................................... 881
URTD-Interface*........................................................................................................................................................ 881
Analog Outputs.......................................................................................................................................................... 88
Boot Phase................................................................................................................................................................ 883
Standards............................................................................................................................................................ 884
Approvals.................................................................................................................................................................. 884
Design Standards...................................................................................................................................................... 884
High Voltage Tests (IEC 60 55-1)............................................................................................................................. 884
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EMR-4000 IM0 60 009E
EMC Immunity Tests................................................................................................................................................. 885
EMC Emission Tests................................................................................................................................................. 886
Environmental Tests.................................................................................................................................................. 887
Environmental Tests.................................................................................................................................................. 888
Mechanical Tests....................................................................................................................................................... 889
Specifications...................................................................................................................................................... 890
Specifications of the Real Time Clock....................................................................................................................... 890
Time Synchronization Tolerances............................................................................................................................. 890
Specifications of the Measured Value Acquisition......................................................................................................891
Protection Elements Accuracy................................................................................................................................... 893
Appendix............................................................................................................................................................. 899
Instantaneous Current Curves (Phase)..................................................................................................................... 909
Time Current Curves (PHASE).................................................................................................................................. 910
Instantaneous Current Curves (Ground Current Calculated).....................................................................................9
Instantaneous Current Curves (Ground Current Measured)......................................................................................9 4
Time Current Curves (Ground Current)..................................................................................................................... 9 6
Assignment List................................................................................................................................................... 938
List of ANSI Codes.............................................................................................................................................. 996
md5_1
md5_
RMS Handoff: 0
File: generated\EMR-4000_user_manual_eaton_en.odt
This manual applies to devices (version):
Version .5.a
Build: 3598
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EMR-4000 IM0 60 009E
Comments on the Manual
This manual gives a general explanation of the tasks of device planning, parameter setting, installation, commissioning,
operation, and maintenance of the Eaton devices.
The manual serves as reference document for:
Engineers in the protection field;
Commissioning engineers;
Personnel dealing with the setting, testing, and maintenance of protection and control devices; and
Well trained personnel involved in electrical installations and power stations.
All functions concerning the type code will be defined. Should there be a description of any functions, parameters, or
inputs/outputs that do not apply to the device in use, please ignore that information.
All details and references are explained to the best of our knowledge and are based on our experience and
observations.
This manual describes the full featured versions of the devices, including all options.
All technical information and data included in this manual reflect their state at the time this document was issued. Eaton
Corporation reserves the right to carry out technical modifications in line with further development without changing this
manual and without previous notice. Therefore no claim can be brought based on the information and descriptions
included in this manual.
Text, graphics, and formulas do not always apply to the actual delivery scope. The drawings and graphics are not true
to scale. Eaton Corporation does not accept any liability for damage and operational failures caused by operating
errors or disregarding the directions of this manual.
No part of this manual is allowed to be reproduced or passed on to others in any form, unless Eaton Corporation has
issued advanced approval in writing.
This user manual is part of the delivery scope when purchasing the device. In case the device is passed on (sold) to a
third party, the manual has to be passed on as well.
Any repair work carried out on the device requires skilled and competent personnel with verifiable knowledge and
experienced with local safety regulations and have the necessary experience with working on electronic protection
devices and power installations.
IMPORTANT DEFINITIONS
The symbol/word combinations detailed below are designed to call the User's attention to issues that could affect User
safety and well being as well as the operating life of the device.
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
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EMR-4000 IM0 60 009E
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
CAUTION, without the safety alert symbol, is used to address practices not
related to personal injury.
NOTICE is used to address information and practices not related to personal
injury.
FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment. Practice all
plant and safety instructions and precautions. Failure to follow the instructions
can cause personal injury and/or property damage.
PROPER USE
Any unauthorized modifications to or use of this equi ment outside its
s ecified mechanical, electrical, or other o erating limits may cause
ersonal injury and/or ro erty damage, including damage to the
equi ment. Any such unauthorized modifications: (1) constitute "misuse"
and/or "negligence" within the meaning of the roduct warranty, thereby
excluding warranty coverage for any resulting damage; and (2) invalidate
roduct certifications or listings.
The rogrammable devices subject to this manual are designed for
rotection and also control of ower installations and o erational devices
that are fed by voltage sources with a fixed frequency, i.e. fixed at 50 or 60
Hertz. They are not intended for use with Variable Frequency Drives. The
devices are further designed for installation in low voltage (LV)
com artments of medium voltage (MV) switchgear anels or in de-
centralized rotection anels. The rogramming and settings have to meet
all requirements of the rotection conce t (of the equi ment that is to be
rotected). The User must ensure that the device will ro erly recognize
and manage (e.g.: switch off the circuit breaker) on the basis of User
selected rogramming and settings all o erational conditions (failures).
Before starting any o eration and after any modification of the
rogramming/settings, make a documented roof that the rogramming
and settings meet the requirements of the rotection conce t.
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