Eaton 9393PM Manual

Sync Control for Eaton 9395P and 93PM
User’s and Installation Guide

Sync Control for Eaton 9395P and 93PM 2
User’s and Installation Guide
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
WARNING
This is a product for commercial and industrial application in the second environment.
Installation restrictions or additional measures may be needed to prevent disturbances.
©2015 Eaton Corporation
All Rights Reserved
The contents of this manual are the copyright of the publisher
and may not be reproduced (even extracts) unless permission granted.
Every care has been taken to ensure the accuracy of
the information contained in this manual, but no liability
can be accepted for any errors or omission. The right
to make design modifications is reserved.

Sync Control for Eaton 9395P and 93PM 3
User’s and Installation Guide
Sync Control for Eaton 9395P and 93PM UPS
User’s and Installation Guide
P-164000495
Contents
1
Introduction.........................................................................................................................4
1.1 Conventions Used in This Manual .................................................................................................. 5
1.2 Safety Warnings................................................................................................................................. 6
1.3 For More Information ........................................................................................................................ 7
1.4 Getting Help......................................................................................................................................... 7
2
Installation Plan and Unpacking........................................................................................8
2.1 Creating an Installation Plan............................................................................................................ 8
2.2 Preparing the Site .............................................................................................................................. 8
2.2.1. Environmental and Installation Considerations ........................................................................... 8
2.2.2. Eaton Sync Control Wiring Preparation....................................................................................... 10
2.3 Inspecting and Unpacking the Eaton Sync Control................................................................... 10
3
Eaton Sync Control Installation .......................................................................................11
3.1 Installation and Wiring with an Eaton 9395P UPS ..................................................................... 11
3.2 Installation and Wiring with an Eaton 93PM UPS ..................................................................... 18
4
Eaton Sync Control Operating Instructions ....................................................................26
4.1 Startup for UPS Systems Equipped with an Eaton Sync Control............................................ 26
4.2 Understanding Eaton Sync Control Operation ........................................................................... 26
4.3 Operation ........................................................................................................................................... 28
4.4 Customer Monitoring....................................................................................................................... 30
4.5 Maintenance Operations................................................................................................................ 31
5
Recycling the used Eaton Sync Control..........................................................................32
6
Warranty............................................................................................................................33
7
Technical Data..................................................................................................................34

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User’s and Installation Guide
1Introduction
The Eaton® Sync Control maintains the critical load outputs of two separate Eaton UPS systems
in synchronization. Use of the Eaton Sync Control provides the uninterrupted transfer of the load
from one load bus to another by means of downstream, dual-source, static transfer switches.
Without the load sync option, the two system output (critical load) buses could become out of
phase with each other. This condition occurs if suitable bypass sources are not available or if the
bypass sources feeding each system are not in sync with each other. Examples of this condition
are two systems supplied by separate diesel generator sets, or the bypass sources for the two
systems are lost.
The Eaton Sync Control can provide customer remote monitoring of sync control operation and
alarms. See paragraph 4.4 for detailed information.
Figure 1-1 shows the front view and Figure 1-2 shows the interior view of the Eaton Sync
Control.
Figure 1-1 Eaton Sync Control

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User’s and Installation Guide
Figure 1-2 Eaton Sync Control with Door Open
1.1 Conventions Used in This Manual
This manual uses these type conventions:
•Bold type highlights important concepts in discussions, key terms in procedures, and menu
options, or represents a command or option that you type or enter at a prompt.
•Italic type highlights notes and new terms where they are defined.
•Screen type represents information that appears in the screen or LCD.
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term
UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet,
and options or accessories installed.
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECRICAL SHOCK – Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the
trash. This product contains sealed, lead-acid batteries and must be disposed of
properly. For more information, contact your local recycling/reuse or hazardous waste
center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse
or hazardous waste center.

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User’s and Installation Guide
1.2 Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
The UPS cabinet is designed for industrial or computer room applications, and contains safety
shields behind the doors. However, these units comprise a sophisticated power system and
should be handled with appropriate care.
DANGER
This equipment contains LETHAL VOLTAGES. All repairs and service should be performed
by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS
inside the Eaton Sync Control.
WARNING
•To reduce the risk of fire or electric shock, install this equipment in a temperature and
humidity controlled, indoor environment, free of conductive contaminants. Ambient
temperature must not exceed 40°C (104°F). Do not operate near water or excessive
humidity (95% maximum). The system is not intended for outdoor use.
•
Ensure all power is disconnected before performing installation or service.
CAUTION
•
Keep the equipment doors closed to protect personnel from dangerous voltages
inside the unit.
•Do not install or operate the equipment close to gas or electric heat sources.
•The operating environment should be maintained within the parameters stated in
this manual.
•Keep surroundings uncluttered, clean, and free from excess moisture.
•Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and
outside of the equipment.

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User’s and Installation Guide
1.3 For More Information
Refer to the applicable Eaton 9395P User’s and Installation Guide or Eaton 93PM UPS 30-200 kW
Users and Installation Guide for the following additional information:
•UPS cabinet, optional components, and accessory installation instructions, including site
preparation, planning for installation, and wiring and safety information. Detailed illustrations
of cabinets and optional accessories with dimensional and connection point drawings are
provided.
•UPS operation, including UPS cabinet controls, functions of the UPS, standard features and
optional accessories, procedures for starting and stopping the UPS, and information about
maintenance and responding to system events.
•Communication capabilities of the UPS system.
Visit http://powerquality.eaton.com or contact your Eaton service representative for information
on how to obtain copies of these manuals.
1.4 Getting Help
If help is needed with any of the following:
•Scheduling initial startup
•Regional locations and telephone numbers
•A question about any of the information in this manual
•A question this manual does not answer
Please call your local service representative. Contact information of the closest Eaton service
location can be found through www.eaton.eu.

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User’s and Installation Guide
2Installation Plan and Unpacking
The Eaton Sync Control is shipped as a separate item and can be mounted on any surface that
can safely bear its weight. See paragraph 2.2 for weight, dimensions, and wiring preparation.
2.1 Creating an Installation Plan
Before installing the UPS system, read and understand how this manual applies to the system
being installed. Use the procedures and illustrations in the following chapters to create a logical
plan for installing the system.
NOTE
Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on page 33 become void. This service is
offered as part of the sales contract for the UPS. Contact service in advance (usually a
two week notice is required) to reserve a preferred startup date.
2.2 Preparing the Site
For the Eaton Sync Control to operate at peak efficiency, the installation site must meet the
environmental parameters outlined in the applicable Eaton 9395P or Eaton 93PM User’s and
Installation Guide that are listed in paragraph 1.3 on page 7.
2.2.1. Environmental and Installation Considerations
The life of the Eaton Sync Control is adversely affected if the system is not installed in a
temperature and humidity controlled indoor area free of conductive contaminants.
Failure to follow guidelines may void your warranty.
Attach the Eaton Sync Control to the wall with appropriate fasteners and washers. The Eaton
Sync Control includes 4 x 8mm mounting holes as shown in Figure 2-1. As wall materials vary,
fasteners for fixing to the wall are not included.
The equipment operating environment must meet the weight requirements shown in Table 2-1
and the size requirements shown in Figure 2-1 and Figure 2-2. Dimensions are in millimeters
(inches).
Table 2-1 Equipment Weight
Eaton Sync Control
Shipping
Installed
Weight [kg] (lbs)
33,4 (73,6)
30,1 (66,4)

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User’s and Installation Guide
Figure 2-1 Eaton Sync Control dimensions, front view – Dimensions are in millimetres [inches]
Figure 2-2 Eaton Sync Control dimensions, top – Dimensions are in millimetres

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User’s and Installation Guide
2.2.2. Eaton Sync Control Wiring Preparation
Read and understand the following notes while planning and performing the installation:
•Refer to national and local electrical codes for acceptable external wiring practices.
•Material and labour for external wiring requirements are to be provided by designated
personnel.
•For external wiring, use 70°C copper wire with a minimum insulation rating of 400V. If wire
is run in an ambient temperature greater than 30°C, higher temperature wire and/or larger
size wire may be necessary. See the applicable wiring information in Chapter 3.1 for the
Eaton 9395P and in Chapter 3.2 for the Eaton 93PM UPS.
•Use wiring with a minimum insulation rating of 400V for interconnections between the Eaton
Sync Control, the UPS, and the customer remote monitoring system.
•Sync Control dry contacts are rated at 5–30 VDC/250 VAC at 2A per contact (maximum load).
•When installing external wiring between the Eaton Sync Control and the UPS, run cables
separate from any power cables to minimize risk for inducted noise to the control signals.
•The Eaton Sync Control can be installed up to a maximum of 150 m (500 ft) from the Eaton
9395P or 93PM UPS system.
CAUTION
When connecting the bypass and load voltage from another model UPS to a Eaton 9395P
or 93PM UPS using the Eaton Sync Control accessory, connect all three phases from the
other UPS to the Sync Control connection point. DO NOT connect the other model UPS
Neutral to the Sync Control connection point when connecting to a Eaton 9395P or 93PM
UPS.
2.3 Inspecting and Unpacking the Eaton Sync Control
The unit arrives covered with protective packaging material.
1. Carefully inspect the outer packaging for evidence of damage during transit.
CAUTION
Do not install a damaged cabinet. Report any damage to the carrier and contact your
Eaton service representative immediately.
2. Remove the protective cardboard covering from the Eaton Sync Control by cutting where
indicated using a knife blade no longer than 25 mm (1”).
3. Remove the plastic bag and foam packing material, and discard or recycle them in a
responsible manner.