Eaton 93PM IBC-L User manual

p/n: 164000566
Revision 04
400V/480V Four-Wire – 100 kW Frame
Installation and Operation anual
Eaton®® 93PM UPS

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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d installation et de maintenance des batteries et de l onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
!
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 UPS Standard Features................................................................................................................................1
1.1.1 Installation Features ..............................................................................................................................1
1.1.2 Control Panel .......................................................................................................................................3
1.1.3 Customer Interface ...............................................................................................................................3
1.1.4 Energy Saver System Mode.................................................................................................................... 3
1.1.5 Internal Redundancy..............................................................................................................................3
1.1.6 UL 924 Auxiliary Lighting and Power Equipment Certification ......................................................................... 3
1.1.7 Advanced Battery Management............................................................................................................... 3
1.2 Options and Accessories.............................................................................................................................. 4
1.2.1 Integrated Battery Cabinet ...................................................................................................................... 4
1.2.2 Sidecar Integrated Accessory Cabinet-Bypass.............................................................................................4
1.2.3 Top Entry Wiring Sidecar ........................................................................................................................ 4
1.2.4 Integrated Accessory Cabinet-Power Distribution ........................................................................................5
1.2.5 Parallel System ....................................................................................................................................5
1.2.6 Monitoring and Communication ............................................................................................................... 5
1.2.7 Additional Output Surge Protection...........................................................................................................5
1.3 Battery System ..........................................................................................................................................6
1.4 Basic System Configurations......................................................................................................................... 6
1.5 Using This Manual ......................................................................................................................................6
1.6 Conventions Used in This Manual .................................................................................................................. 6
1.7 Symbols, Controls, and Indicators .................................................................................................................. 7
1.8 For More Information ..................................................................................................................................7
1.9 Getting Help..............................................................................................................................................8
1.10 Equipment Registration.............................................................................................................................. 8
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................99
33 UUPPSS IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ........................................................................................................................................................................................................................ 1111
3.1 Creating an Installation Plan ........................................................................................................................ 11
3.2 Preparing the Site ..................................................................................................................................... 11
3.2.1 Environmental and Installation Considerations .......................................................................................... 11
3.2.2 UPS System Power Wiring Preparation ................................................................................................... 22
3.2.3 External Parallel UPS System Power Wiring Preparation.............................................................................. 23
3.2.4 UPS System Interface Wiring Preparation ................................................................................................ 48
3.3 Inspecting and Unpacking the UPS Cabinets .................................................................................................. 50
44 UUPPSS SSyyssttee IInnssttaallllaattiioonn.............................................................................................................................................................................................................................................................. 5533
4.1 Preliminary Installation Information............................................................................................................... 53
4.2 Unloading the UPS Cabinet from the Pallet..................................................................................................... 53
4.3 Integrated Battery Cabinet Installation........................................................................................................... 57

iv Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04
4.4 Sidecar Integrated Accessory Cabinet-Bypass Wiring Installation ........................................................................ 57
4.5 External AC Power Wiring Installation ........................................................................................................... 58
4.6 Battery Power Wiring ................................................................................................................................ 63
4.7 Installing Interface Connections ................................................................................................................... 64
4.7.1 Installing Building Alarm and Relay Contact Connections ............................................................................. 64
4.7.2 Installing Battery Detect Interface Connections ......................................................................................... 69
4.7.3 Installing Battery Shunt Trip Interface Connections .................................................................................... 70
4.7.4 Generator Interface Connections............................................................................................................ 74
4.7.5 Installing External Parallel CAN Control Wiring and Connections ................................................................... 75
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections............................................................. 78
4.7.7 Installing Minislot Interface Connections.................................................................................................. 80
4.8 Installing a REPO Switch ............................................................................................................................ 81
4.9 Initial Startup ........................................................................................................................................... 84
4.10 Completing the Installation Checklist........................................................................................................... 84
4.11 Installation Checklist ................................................................................................................................ 85
55 UUnnddeerrssttaannddiinngg UUPPSS OOppeerraattiioonn ............................................................................................................................................................................................................................................ 8877
5.1 UPS System Overview .............................................................................................................................. 87
5.2 Single UPS.............................................................................................................................................. 88
5.2.1 Modes.............................................................................................................................................. 88
5.2.2 Energy Saver System Mode.................................................................................................................. 89
5.2.3 Normal Mode..................................................................................................................................... 90
5.2.4 Bypass Mode..................................................................................................................................... 91
5.2.5 Battery Mode..................................................................................................................................... 92
66 UUPPSS OOnneelliinnee SScchhee aattiiccss............................................................................................................................................................................................................................................................ 9933
77 UUPPSS OOppeerraattiinngg IInnssttrruuccttiioonnss .................................................................................................................................................................................................................................................... 9977
7.1 UPS Controls and Indicators........................................................................................................................ 97
7.2 Using the Control Panel ............................................................................................................................. 98
7.2.1 Status Indicators................................................................................................................................. 98
7.2.2 System Events................................................................................................................................... 99
7.2.3 Using the LCD Touch Screen............................................................................................................... 100
7.2.4 Using the Menu................................................................................................................................ 101
7.2.5 Mimic Screen .................................................................................................................................. 101
7.2.6 Display Menu Operation..................................................................................................................... 102
7.2.7 Sign In............................................................................................................................................ 107
7.2.8 System Controls............................................................................................................................... 109
7.3 Single UPS Operation .............................................................................................................................. 112
7.3.1 Starting the UPS in Double Conversion Mode ......................................................................................... 112
7.3.2 Starting the UPS in Bypass Mode ......................................................................................................... 113
7.3.3 Starting the UPMs ............................................................................................................................ 113
7.3.4 Starting a Single UPM........................................................................................................................ 114
Table of Contents

Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04 v
7.3.5 Transfer from Double Conversion to Bypass Mode .................................................................................. 114
7.3.6 Transfer from Bypass to Double Conversion Mode .................................................................................. 114
7.3.7 Transfer from ESS Mode to Double Conversion Mode .............................................................................. 115
7.3.8 Transfer from Double Conversion Mode to ESS Mode .............................................................................. 115
7.3.9 Transfer from Double Conversion to Bypass Mode and Shut Down UPMs .................................................... 115
7.3.10 Single UPM Shutdown ..................................................................................................................... 116
7.3.11 Single UPM Restart ......................................................................................................................... 116
7.3.12 UPS and Critical Load Shutdown ........................................................................................................ 116
7.3.13 Charger Control .............................................................................................................................. 116
7.3.14 Battery Test................................................................................................................................... 117
7.3.15 Using the UPS LOAD OFF Command .................................................................................................. 117
7.3.16 Using the Remote Emergency Power-off Switch ................................................................................... 118
7.4 Multiple External Parallel System Operation ................................................................................................. 119
7.4.1 Starting the Parallel System in Double Conversion Mode........................................................................... 119
7.4.2 Starting the Parallel System in Bypass Mode .......................................................................................... 120
7.4.3 Starting the Parallel System UPMs ....................................................................................................... 120
7.4.4 Starting a Single UPM........................................................................................................................ 121
7.4.5 Transfer from Double Conversion to Bypass Mode .................................................................................. 121
7.4.6 Transfer from Bypass to Double Conversion Mode .................................................................................. 121
7.4.7 Transfer from ESS Mode to Double Conversion Mode .............................................................................. 121
7.4.8 Transfer from Double Conversion Mode to ESS Mode .............................................................................. 122
7.4.9 Transfer from Double Conversion to Bypass Mode and Shut Down all UPMs ................................................ 122
7.4.10 Single UPM Shutdown ..................................................................................................................... 122
7.4.11 Single UPM Restart ......................................................................................................................... 123
7.4.12 Single UPS Shutdown ...................................................................................................................... 123
7.4.13 Single UPS Restart .......................................................................................................................... 123
7.4.14 Parallel System and Critical Load Shutdown .......................................................................................... 124
7.4.15 Charger Control .............................................................................................................................. 124
7.4.16 Battery Test................................................................................................................................... 125
7.4.17 Using the LOAD OFF Command......................................................................................................... 125
7.4.18 Using the Remote Emergency Power-off Switch ................................................................................... 126
88 CCoo uunniiccaattiioonn ....................................................................................................................................................................................................................................................................................112277
8.1 Minislot Cards........................................................................................................................................ 127
8.2 Building Alarm Monitoring ........................................................................................................................ 127
8.3 General Purpose Relay Contact ................................................................................................................. 128
8.4 PredictPulse Remote Monitoring and Management Service............................................................................. 128
8.4.1 PredictPulse Service Features ............................................................................................................. 128
8.4.2 Installing PredictPulse ....................................................................................................................... 129
99 UUPPSS MMaaiinntteennaannccee..............................................................................................................................................................................................................................................................................113311
9.1 Important Safety Instructions .................................................................................................................... 131
Table of Contents

vi Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04
9.2 Performing Preventive Maintenance ........................................................................................................... 131
9.2.1 DAILY Maintenance .......................................................................................................................... 132
9.2.2 MONTHLY Maintenance .................................................................................................................... 132
9.2.3 PERIODIC Maintenance ..................................................................................................................... 133
9.2.4 ANNUAL Maintenance....................................................................................................................... 133
9.2.5 BATTERY Maintenance...................................................................................................................... 133
9.3 Installing Batteries .................................................................................................................................. 134
9.4 Recycling the Used Battery or UPS............................................................................................................. 134
9.5 Maintenance Training .............................................................................................................................. 134
1100 PPrroodduucctt SSppeecciiffiiccaattiioonnss............................................................................................................................................................................................................................................................113355
10.1 Model Numbers ................................................................................................................................... 135
10.2 Specifications....................................................................................................................................... 135
10.2.1 UPS Input...................................................................................................................................... 136
10.2.2 UPS Output ................................................................................................................................... 136
10.2.3 UPS Environmental ......................................................................................................................... 137
1111 WWaarrrraannttyy....................................................................................................................................................................................................................................................................................................113399
11.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products .......................... 139
Table of Contents

Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04 vii
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM UPS ...........................................................................................................................2
Figure 2. Eaton 93PM UPS with Left or Right-Mounted Top Entry Wiring Sidecar ..................................................... 2
Figure 3. UPS Cabinet Dimensions (Front and Right Side Views)......................................................................... 15
Figure 4. UPS Cabinet Dimensions (Top and Bottom Views) .............................................................................. 16
Figure 5. UPS Cabinet Front and Back Floor Mounting Bracket Mounting Dimensions (Back Views) ........................... 17
Figure 6. UPS Cabinet with Left or Right-Mounted Sidecar Dimensions (Front Views) ............................................. 18
Figure 7. UPS Cabinet with Left or Right-Mounted Sidecar Dimensions (Top and Bottom Views) ............................... 19
Figure 8. UPS Cabinet Center of Gravity ........................................................................................................ 20
Figure 9. UPS Cabinet with Left or Right-Mounted Sidecar Center of Gravity ......................................................... 21
Figure 10. Remote EPO Switch Dimensions .................................................................................................... 22
Figure 11. 93PM External Parallel Wire Length ................................................................................................. 24
Figure 12. UPS Cabinet as Shipped on Pallet .................................................................................................... 51
Figure 13. UPS Cabinet with Left-Mounted or Right-Mounted Top Entry Wiring Sidecar as Shipped on Pallet................. 52
Figure 14. Removing the Pallet Skids and Supports – Eaton 93PM UPS ................................................................. 54
Figure 15. Removing the Sidecar Pallet Skids and Supports – Eaton 93PM UPS....................................................... 55
Figure 16. Removing the Sidecar Rear Shipping Bracket – Eaton 93PM UPS .......................................................... 57
Figure 17. UPS Conduit and Wire Entry Locations ............................................................................................. 59
Figure 18. Sidecar Conduit and Wire Entry Locations ......................................................................................... 60
Figure 19. UPS Inter-Cabinet Wiring Access Location......................................................................................... 61
Figure 20. Power Terminal Locations.............................................................................................................. 62
Figure 21. Power Terminal Detail................................................................................................................... 63
Figure 22. Interface Terminal Locations........................................................................................................... 65
Figure 23. Interface Terminal Detail................................................................................................................ 65
Figure 24. Bottom Access Interface Wiring Location.......................................................................................... 66
Figure 25. Wire Tie Anchors ......................................................................................................................... 67
Figure 26. Building Alarm Terminal Block Connector Assignments ........................................................................ 68
Figure 27. Relay Contact Terminal Block Connector Assignments......................................................................... 68
Figure 28. Battery Shunt Trip Locations........................................................................................................... 72
Figure 29. Battery Shunt Trip Terminal Detail.................................................................................................... 73
Figure 30. Battery Shunt Trip Terminal Assignments.......................................................................................... 73
Figure 31. External Parallel CAN Wiring ........................................................................................................... 77
Figure 32. External Parallel Terminal Block ....................................................................................................... 77
Figure 33. External Parallel Pull Chain Wiring .................................................................................................... 79
Figure 34. REPO Switch .............................................................................................................................. 82
Figure 35. REPO Terminal Block Connector Assignments ................................................................................... 83
Figure 36. Normally-Open REPO Switch Wiring ................................................................................................ 83
Figure 37. Normally-Closed REPO Switch Wiring .............................................................................................. 84
Figure 38. Main Elements of the UPS System .................................................................................................. 87
Figure 39. Path of Current Through the UPS in Energy Saver System Mode............................................................ 89

viii Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04
Figure 40. Path of Current Through the UPS in Normal Mode............................................................................... 90
Figure 41. Path of Current Through the UPS in Bypass Mode............................................................................... 91
Figure 42. Path of Current Through the UPS in Battery Mode............................................................................... 92
Figure 43. Eaton 93PM Four-Wire UPS System Oneline ..................................................................................... 93
Figure 44. Eaton 93PM Four-Wire UPS with Top Entry Sidecar System Oneline....................................................... 94
Figure 45. Eaton 93PM Four-Wire UPS with Bypass Sidecar (SIAC-B) System Oneline .............................................. 95
Figure 46. UPS Controls and Indicators ........................................................................................................... 97
Figure 47. UPS Control Panel........................................................................................................................ 98
Figure 48. Parts of the LCD ........................................................................................................................ 100
Figure 49. Main Menu and Mimic Screen ...................................................................................................... 101
Figure 50. Typical Meters Summary Screen ................................................................................................... 103
Figure 51. Typical Active Events Screen ........................................................................................................ 104
Figure 52. Typical System Log Screen .......................................................................................................... 104
Figure 53. Typical Settings User Screen ........................................................................................................ 105
Figure 54. Typical Information Screen ........................................................................................................... 105
Figure 55. Typical About Screen .................................................................................................................. 106
Figure 56. Typical Settings Configuration 1 Screen .......................................................................................... 106
Figure 57. Typical Settings Configuration 2 Screen .......................................................................................... 107
Figure 58. Typical Statistics Screen .............................................................................................................. 107
Figure 59. Sign In Password Screen ............................................................................................................. 108
Figure 60. Sign In Keypad........................................................................................................................... 108
Figure 61. Typical System Control Screen ..................................................................................................... 110
Figure 62. Typical UPS Control Screen .......................................................................................................... 110
Figure 63. Typical UPM Select Screen .......................................................................................................... 111
Figure 64. Typical UPM Control Screen ......................................................................................................... 111
Figure 65. Typical EAA Control Screen .......................................................................................................... 112
Figure 66. REPO Operation ........................................................................................................................ 119
Figure 67. Optional Minislot Cards ............................................................................................................... 127
Figure 68. Air Filter Location ....................................................................................................................... 133
List of Figures

Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04 ix
LLiisstt ooff TTaabblleess
Table 1. Air Conditioning or Ventilation Requirements During Full Load Operation (400V) ......................................... 12
Table 2. Air Conditioning or Ventilation Requirements During Full Load Operation (480V) ......................................... 12
Table 3. UPS Cabinet Weights..................................................................................................................... 13
Table 4. UPS Cabinet Clearances ................................................................................................................. 14
Table 5. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (380V) ........................ 25
Table 6. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 50–80 kW (380V) ........................ 26
Table 7. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 90–100 kW (380V) ...................... 27
Table 8. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (400V) ........................ 28
Table 9. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 50–80 kW (400V) ....................... 30
Table 10. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 90–100 kW (400V) ...................... 31
Table 11. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (415V) ........................ 32
Table 12. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 50–80 kW (415V) ....................... 33
Table 13. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 90–100 kW (415V) ...................... 34
Table 14. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–50 kW (480V) ........................ 36
Table 15. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 60–100 kW (480V) ...................... 37
Table 16. UPS External Power Cable Terminations ............................................................................................ 39
Table 17. Power Cable Conduit Recommendations (400V) .................................................................................. 40
Table 18. Power Cable Conduit Recommendations (480V) .................................................................................. 42
Table 19. Recommended Input and Bypass Circuit Breaker Ratings (400V) ............................................................. 45
Table 20. Recommended Input and Bypass Circuit Breaker Ratings (480V) ............................................................. 45
Table 21. Recommended Output Circuit Breaker Ratings (400V)........................................................................... 46
Table 22. Recommended Output Circuit Breaker Ratings (480V)........................................................................... 47
Table 23. Recommended DC Input Battery Disconnect Circuit Breaker Ratings ....................................................... 48
Table 24. Building Alarm Connections and Wire Terminations .............................................................................. 67
Table 25. Relay Contact Connections and Wire Terminations ............................................................................... 68
Table 26. Battery Shunt Trip Connections and Wire Terminations ......................................................................... 73
Table 27. External Parallel CAN and Pull Chain Connections................................................................................. 76
Table 28. External Parallel CAN and Pull Chain Terminal Block Terminations............................................................ 76
Table 29. Normally-Open REPO Connections and Wire Terminations..................................................................... 83
Table 30. Normally-Closed REPO Connections and Wire Terminations ................................................................... 84
Table 31. Status Indicators ........................................................................................................................... 99
Table 32. Display Function Menu Map .......................................................................................................... 101
Table 33. Display Menu Operation ............................................................................................................... 102
Table 34. Controls Menu Operation .............................................................................................................. 109
Table 35. Typical System Status Messages.................................................................................................... 109
Table 36. IRC-MS Default Triggers ............................................................................................................... 127
Table 37. Eaton 93PM 400V UPS Models ...................................................................................................... 135
Table 38. Eaton 93PM 480V UPS Models ...................................................................................................... 135

x Eaton 93P UPS (400V/480V Four-Wire – 100 kW Frame) Installation and Operation anual 164000566—Rev 04
List of Tables