Eaton 93PM IBC-L User manual

p/n: 164000305
Revision 06
IBC-S
Installation Manual
Eaton®93PM Integrated Battery Cabinet-Small

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express written approval o Eaton.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and
maintenance of the UPS and batteries. Read all instructions before operating the equipment and save
this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d installation et de maintenance des batteries et de l onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
!
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Installation Features....................................................................................................................................2
1.2 Optional Thermal Sensor .............................................................................................................................. 3
1.3 Model Configurations ..................................................................................................................................3
1.4 Using This Manual ......................................................................................................................................3
1.5 Conventions Used in This Manual ..................................................................................................................3
1.6 Symbols, Controls, and Indicators ..................................................................................................................4
1.7 For More Information ..................................................................................................................................4
1.8 Getting Help..............................................................................................................................................5
1.9 Equipment Registration ............................................................................................................................... 5
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................77
33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ...................................................................................................................................................................................................................................... 1111
3.1 Creating an Installation Plan ........................................................................................................................ 11
3.2 Preparing the Site ..................................................................................................................................... 11
3.2.1 Environmental and Installation Considerations .......................................................................................... 11
3.2.2 IBC Power Wiring Preparation ............................................................................................................... 17
3.2.3 IBC Interface Wiring Preparation ............................................................................................................ 19
3.3 Inspecting and Unpacking the IBC ................................................................................................................ 20
3.4 Battery Breaker Location ............................................................................................................................ 21
44 IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 2233
4.1 Preliminary Installation Information............................................................................................................... 23
4.2 Unloading the IBC Cabinet from the Pallet...................................................................................................... 23
4.3 Installing IBC Power Wiring ........................................................................................................................ 29
4.3.1 Line-Up-and-Match Power Wiring........................................................................................................... 29
4.3.2 Standalone Power Wiring ..................................................................................................................... 33
4.4 Installing IBC Interface Wiring ..................................................................................................................... 35
4.4.1 Installing Battery Detect Interface Connections ......................................................................................... 36
4.4.2 Installing Battery Shunt Trip Interface Connections .................................................................................... 40
4.4.3 Installing Thermal Sensor Interface Connections ....................................................................................... 42
4.5 Initial Startup ........................................................................................................................................... 43
4.6 Completing the Installation Checklist ............................................................................................................ 44
OOnneelliinneess aanndd SScchheemmaattiiccss.......................................................................................................................................................................................................................................................... 4477
5.1 Power Onelines ....................................................................................................................................... 47
5.2 Interface Onelines .................................................................................................................................... 49
5.3 Schematics ............................................................................................................................................. 49
66 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 33
6.1 Important Safety Instructions ...................................................................................................................... 53

iv Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06
6.2 Performing Preventive Maintenance ............................................................................................................. 53
6.2.1 DAILY Maintenance ............................................................................................................................ 53
6.2.2 PERIODIC Maintenance ....................................................................................................................... 53
6.2.3 ANNUAL Maintenance......................................................................................................................... 53
6.2.4 BATTERY Maintenance........................................................................................................................ 53
6.2.5 BATTERY Shelf Life............................................................................................................................. 54
6.3 Recycling the Used Batteries ...................................................................................................................... 54
6.4 Maintenance Training ................................................................................................................................ 54
77 PPrroodduucctt SSppeecciiffiiccaattiioonnss ................................................................................................................................................................................................................................................................
7.1 Model Numbers ....................................................................................................................................... 55
7.2 Specifications .......................................................................................................................................... 55
7.2.1 Battery Specifications .......................................................................................................................... 55
7.2.2 Environmental and Safety Specifications.................................................................................................. 56
88 WWaarrrraannttyy ........................................................................................................................................................................................................................................................................................................ 77
8.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products.............................. 57
Table o Contents

Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06 v
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM Integrated Battery Cabinet-Small ...................................................................................... 1
Figure 2. Eaton 93PM 50 kW or 100 kW UPS and Two 93PM Integrated Battery Cabinets .........................................2
Figure 3. Integrated Battery Cabinet-Small Dimensions (Front and Right Side Views) .............................................. 13
Figure 4. Integrated Battery Cabinet-Small Dimensions (Top and Bottom Views) .................................................... 14
Figure 5. Integrated Battery Cabinet-Small Floor Mount Bracket Dimensions......................................................... 15
Figure 6. Integrated Battery Cabinet-Small Center of Gravity.............................................................................. 16
Figure 7. Eaton 93PM IBC-S as Shipped on Pallet ............................................................................................ 21
Figure 8. Eaton 93PM Integrated Battery Cabinet-Small Battery Breaker Locations ................................................. 22
Figure 9. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Battery Cabinet-Small ............................ 25
Figure 10. Line-Up-and-Match Wiring Access Locations...................................................................................... 27
Figure 11. Rear Ventilation ........................................................................................................................... 28
Figure 12. Top Ventilation............................................................................................................................. 28
Figure 13. Wiring Channel Location ................................................................................................................ 30
Figure 14. DC Power Terminal Locations – Eaton 93PM Integrated Battery Cabinet-Small.......................................... 31
Figure 15. Wire Tie Anchors ......................................................................................................................... 32
Figure 16. DC Power Terminal Detail – Eaton 93PM Integrated Battery Cabinet-Small............................................... 33
Figure 17. IBC-S Top and Bottom Entry Conduit and Wire Entry Locations .............................................................. 35
Figure 18. Interface Terminal Locations – Eaton 93PM Integrated Battery Cabinet-Small ........................................... 38
Figure 19. Shunt Trip, Battery Detect, and Thermal Sensor Wiring ........................................................................ 39
Figure 20. Interface Terminal Detail – Eaton 93PM Integrated Battery Cabinet-Small ................................................ 40
Figure 21. 93PM Integrated Battery Cabinet Line-Up-and-Match Power Oneline ...................................................... 47
Figure 22. 93PM Integrated Battery Cabinet Standalone Power Online – One or Two Cabinets ................................... 48
Figure 23. 93PM Integrated Battery Cabinet Standalone Power Online – Three or Four Cabinets ................................. 48
Figure 24. 93PM Integrated Battery Cabinet Interface Oneline ............................................................................. 49
Figure 25. 93PM Integrated Battery Cabinet Schematic...................................................................................... 50
Figure 26. 93PM Integrated Battery Cabinet Battery String Detail Schematic .......................................................... 51

vi Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06
List o Figures

Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06 vii
LLiisstt ooff TTaabblleess
Table 1. IBC-S Cabinet Weights ................................................................................................................... 12
Table 2. IBC-S Cabinet Clearances................................................................................................................ 13
Table 3. Line-Up-and-Match External Power Wiring Recommendations for the Eaton 93PM IBC-S ............................. 18
Table 4. Standalone External Power Wiring Recommendations for the Eaton 93PM IBC-S........................................ 18
Table 5. External Power Cable Terminations for the Eaton 93PM IBC-S ................................................................ 19
Table 6. Recommended DC Circuit Breaker or Disconnect Ratings (Three or Four IBCs)........................................... 19
Table 7. IBC TB2 Interface Connections......................................................................................................... 38
Table 8. IBC TB2 Interface Wiring Terminal Block Terminations .......................................................................... 39

viii Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06
List o Tables

Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06 1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
The Eaton® Integrated Battery Cabinet-Small (IBC-S) provides extended emergency short-time backup power
for 93PM UPS systems to enhance the usability and reliability of the systems. The IBC-S safeguards operation
during brownouts, blackouts, and other power interruptions providing cost-effective extended battery run time.
The IBC-S is housed in a single free-standing cabinet with safety shields behind the doors for hazardous voltage
protection. Up to four IBC-Ss per UPS may be used to meet application runtime needs. The cabinets match the
UPS cabinet in style and color. Figure 1 shows the Integrated Battery Cabinet-Small.
The IBC-S is equipped with valve-regulated lead-acid (VRLA) batteries. Removable battery trays with quick
disconnects between trays reduce battery maintenance time. A DC-rated circuit breaker within each cabinet
provides protection and servicing isolation.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified in Chapter 8 Warranty become void.
This service is offered as part of the sales contract for the UPS. Contact an Eaton service
representative in advance (a minimum two-week notice is required) to reserve a
preferred startup date.
Figure 1. Eaton 93PM Integrated Battery Cabinet-Small

2 Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06
11..11 IInnssttaallllaattiioonn FFeeaattuurreess
• Line-up-and-match configurations using factory supplied power wiring or standalone configurations using
customer supplied power wiring
• Battery wiring can be run internally through the left or right sides of the IBCs in line-up-and-match
configurations, or routed through the top or bottom of the IBCs using conduit in standalone configurations
• Easily accessible mechanical terminals located at the bottom front of the cabinet reduce installation time
• Interface wiring can be routed through the top left or right sides of the IBCs in line-up-and-match
configurations or through the top or bottom of the IBCs using conduit in standalone configurations
• Built-in casters for easy cabinet placement
• IBCs can be installed in a single lineup.
Line-up-and-match battery cabinets are installed adjacent to the UPS. The recommended installation location is
on the right side of the UPS cabinet as viewed from the front of the cabinet. See Figure 2 for line-up-and-match
configuration view.
Figure 2. Eaton 93PM 50 k or 100 k UPS and Two 93PM Integrated Battery Cabinets
Introduction