ebatec GS 81 User manual

Operating Instructions
Push through bottle rinsing machine
GS 81
Edition: November 2020
Erich Baumgartner
Gastronomiemaschinengroßhandel
Hauptstrasse 4 A - 222 Munderfing
Tel.: 0043 / (0)664 / 1816 18
e-mail: [email protected]
www.flaschenwaschen.com
General importer for
e ric ba umgartner tec hnik - industrial rinsing
The joy of washing
bottles
Industrial washing machines

Contents
Panel Page 3
Instructions for the fitter Page 3/4
Commissioning by the customer Page 4
Preparation for rinsing Page 5
Rinsing Page 6
Care cleaning decalcification Page
Technical data Page 8
Possible Troubleshooting Page 9
Wiring diagram Page 10 - 12
Assembling the bottle basket Page 13 - 1
Page 2

Panel
Instructions for the fitter / installer
The machine is equipped with the following accessories:
Power supply 5 x 4 mm² connected to the rinsing machine, supply hose with
the matching connectors and joints, drain hose.
1 pc. bottle basket
1 pc net basket
1 pc cradle insert
The following components described on the installation plan would be
necessary:
Water drain max. 180 mm from the bottom.
Fresh water tab of the machine to a ¾“ water supply line with a permanent
flow pressure at least 2,5 bars.
Three-phase power connection with components for current protection
(magnetic-thermal and differential). The main switch to be installed on
(omnipolar section) should have a clearance between the contacts equal or
higher than 3 mm.
The machine can be levelled by means of the height-adjustable feet.
Page 3
Main switch Indicator light Indicator light
Incl. lamp emperature Rinsing cycle
(No. 1)
(No 2)
(No 3)

Connect the water supply hose to the external thread at the installation site.
The water supply hose is already connected to the inlet valve of the water inlet
at the front of the machine.
Connect the water supply hose to the external thread at the installation site.
The drain hose is already mounted to the machine.
If necessary, cut the rest of the draining hose to its size.
The machine has to be connected on a mains voltage of 400 volts 50 Hz.
Imperatively respect the direction of rotation of the rinsing pump. Interchange
the phases, if necessary.
We will be at your disposal to consult you regarding the connection to other
mains voltages.
The pre-set temperature of the suds in the machine amounts to 5 °C.
Commissioning.
Check if the bottom fine filter is in the required position.
Insert the overflow pipe into the opening in the surface filter.
Close the hood and press the main switch (1). The green display is illuminated.
The tank will be automatically filled by the flushing system.
As soon as the machine attained the water level, the machine will automatically
close the water inlet by means of a pressure control device. The pressure
control device is set serially with an electro valve which is responsible for filling
the machine. At the last position, the tank is being heated up. The machine
would be ready for the rinsing process as soon as the correct temperature has
been attained in the tank (about 5 ºC). The temperature indicator is
illuminated (No. 2).
The estimated time to fill and heat the tank amounts to about 18 to 20
minutes.
The machine is equipped with a dosing pump for the liquid cleaning agent as
standard. Before each filling or flushing, the pre-set quantity of liquid cleaning
agent will be automatically supplied into the tank.
The manual addition of the enzyme powder is different depending on the
soiling of the bottles or glasses. The first dosing after the filling process should
be 1 tbsp. During the rinsing process, add 1 spoonful of powder after each 2nd
or 3rd rinsing cycle.
Please note, that too much enzyme powder in the suds may result in foam
formation.
Page 4

Preparation for rinsing
Depending on the items to be rinsed, it is necessary to insert the
corresponding rinsing arms.
Insert the desired rinsing arm into the opening at the rear panel and mount it
in the bracket at the front.
Rinsing arms for
bottle rinsing
Rinsing arms for the
rinsing of yoghurt jars,
work utensils, crates or
buckets, etc.
Withdraw the rinsing
arm from the bracket
and pull it out of the
rear seating.
Fold down the flushing
arm until it rests on the
rinsing arm.
Insert the basket skid
into the provided
recess in the machine.
Attention: Do not place
the basket skid with
the rubber corners on
the floor.
The rubber caps could
get damaged.
Page 5

Rinsing
Open the hood and check if the fine filter, the surface filter as well as the
overflow pipe are in the correct position.
Fold down the flushing arm and insert the basket skid.
Close the hood and press the main switch (No. 1). Then, the machine starts
spraying the fresh water into the interior and at the same time the liquid
cleaning agent will be supplied. The suds are heated up to about 5 °C.
If the indicator light (No. 2) of the temperature is illuminated, the machine is
ready for the rinsing process.
Then, insert the basket into the machine.
Close the hood and the rinsing process will be started (4 min. and 50 sec.).
The indicator light (No. 3) is illuminated. After having completed the rinsing
process, the indicator light (No. 3) will fade out. Open the hood and withdraw
the corresponding basket with the items to be rinsed.
Then, you can perform another rinsing process, make sure that the indicator
lamp (No. 2) is illuminated. Remove the detached labels after each rinsing
process from the strainer.
After having completed the last rinsing cycle, switch off the machine by
pressing the main switch (No. 1). Open the hood and remove the rinsing
basket.
Withdraw the basket skid, fold up the flushing arm and extract the overflow
pipe from the machine.
The suds are running out of the tank unpressurised through the drain hose.
Then it is possible to clean the machine.
Seite 6
When using the
bottle basket,
make sure that
the basket is
positioned at the
centre of the
basket skid.
Attention:
Cleaning agents are corrosive.
herefore, always wear protective
goggles and gloves when handling
chemicals.

Care cleaning decalcification
In order to ensure a good maintenance of the machine, it is necessary to ensure
the following:
Open the screw connection of the rinsing nozzle and check if the nozzle is soiled. If
this nozzle is clean, the other nozzles will probably also be clean and do not need to
be cleaned.
The closed water-bearing part in the bottom part of the machine will only be supplied
with cold water. Therefore, a decalcification is not being required.
Always check if the interior of the tank, in particular the heating elements, are
calcified.
After having cleaned the machine, spray the interior of the tank with decalcifier
(according to the instructions). It is also possible to spray on the strainer and the
fine sieve and put them into the machine. After the application time, close the
hood and press the main switch (No. 1) Switch off the machine after about 20-30
sec. by pressing the main switch (No. 1). Open the hood and reinsert the fine
sieve and the strainer. Proceed as described in the chapter Rinsing in order to
start the rinsing process.
Switch off the main switch.
Empty the machine every day,
pull out the overflow pipe and
clean the strainer as well as the
fine sieve.
Remove rinsing arms from the
guiding by slightly lifting them. For
a simple check of the soiling of the
rinsing nozzles, start with the
corresponding nozzle on the rinsing
arm, which points to the front of the
machine.
Do not hose the machine with water.
Wipe the outside of the machine with a damp cloth and / or
with a care spray for stainless steel.
Seite

Technical data:
WEEE-Reg.No.: DE 51131 09
Hourly output about 250 bottles/h
Rinsing time: 4 min 50 sec.
Bottles per rinsing process: max. 20 pcs
Pump capacity: 1500 W
Circulation rate: 550 ltr./min.
Tank heater: 2 x 4500 W
Overall connected load: 10600 W
Voltage: 400 Volt
Tank contents: 39 ltr.
Water consumption/rinsing cycle: about. 9 ltr.
Required permanent flow pressure: 2,5 bar
Water supply line: ¾”
Water drain max. 180 mm from the bottom 50 mm 
Rack height: up to 440 mm
Basket dimensions: 500 x 500 mm
Rinseable crate size max. 580 x 600 mm
Equipment of baskets: 1 bottle basket, 1 net basket
1 crate carrier
Dimensions:
Width: 640 mm
Depth: 50 mm
Height: 1440 mm
Type GS81:
Bottom edge drainpipe 180 mm
Seite 8

Possible roubleshooting
Malfunction Possible cause / Remedy
It is not possible to switch on the
machine
The power supply to the machine is
interrupted, cause within the machine.,
Contact the after-sales service
The machine is not being filled with
water
The check valve provided by the
customer is closed, the air trap is soiled
– therefore, the level switch does not
work, the inlet valve is soiled or
defective,
Contact the after-sales service
The machine fills up with water and
heats up, but it is not possible to start
the rinsing program
The door contact switch is not in
contact/defective, the fine wire fuse, is
blown
Contact the after-sales service
The machine is not heated up The machine is equipped with 2 safety
thermostats They will switch off the
heating system as soon as the maximum
temperature is being exceeded.
Contact your after-sales service.
The machine is being filled continuously
with water
The overflow pipe is not inserted
correctly
The items to be rinsed are not clean The rinsing temperature is too low, is is
forgotten to fill in the cleaning agent, the
machine does not convey the cleaning
agent, the rinsing agent container is
empty, the rinsing nozzles are plugged
It is not possible to move the hood Check if dirt has accumulated in the
lateral guide rails, remove the dirt, if
applicable.
If there is a defect on the spring system,
do not lift the hood with by force.
Contact the after-sales service.
Seite 9

Seite 10

Seite 11

Page 12
Electric diagram
Rinsing machine mod. GS-81 ECO
B1 Switch Commissioning
B2 Switch drain pump (optional
B4 Micro magnet of the hood
C2A Contact protection tank heating element (A
C2 Contact protection tank heating element
C3 Contact protection rinsing motor
C5 Relay micro magnet hood
C7 Relay flushing pump (optional
C8 Relay drain pump (optional
D1 Program switch slow motor
D3 Pressure pump flushing (optional
D4 Drain pump (optional
E2 Thermostat tank
E3 Pressure regulator
E4 Safety thermostat water heater
E5 Safety thermostat tank
F1 Confirmation security
F2 Confirmation security
F3 Anti-parasite capacitor
H1 Indicator commissioning
H2 Indicator correct temperatures
H3 Indicator bottle rinsing machine
H5 Indicator drain pump (optional
K1 Interior thermal protector rinsing motor
M1 Micro program switch (auto restart
M2 Micro program switch (program preparation
M3 Micro program switch (rinsing process
M4 Micro program switch (flushing process
M5 Micro program switch (dosing device for high gloss
liquid
S1 Electric valve flushing
S5 Dosing device for high gloss liquid
T1 Thermal protector relay rinsing motor
T2 Pump timer rising
T3 Rinsing timer

Bottle Basket
The system of our bottle basket of the GS 81 can be used for milk or cream
bottles with an opening diameter of at least 38 mm.
Scope of delivery:
1 pcs basic basket
8 pcs support rails
36 pcs support rails
88 pcs screws + washers (+ reserve)
1 pcs Template for the basket mounting
1 pcs Screw connection for rinsing arm
1 pcs Magnet
1 pcs Cable tie per basket
Page 13

.
.
.
Assembly of the bottle basket
Put the template on the table and put
the bottle basket over the template.
Attention:
The template is marked with the word
FRON
one position.
Also mark the basket with a cable tie
or the like. The basket is square but it
only has one correct front. Be aware
that the skids are running from the left
to the right.
Then put your bottle (in our example a
1.0 l milk bottle) on the recess of the
template.
Then mount the support rail at the
height which best allows to hold the
bottle at the bottle neck.
Then mount the lateral and rear
support rail.
Attention:
Mount the front and rear support rails
at the same height and fix them with
the screws Only tighten the screws
slightly. Mount the lateral support rails
displaced by one hole of the frame to
the bottom.
Then only slightly tighten the screws.
Only tighten the screws after having
completed the “level”.
Page 14

Also check how many bottles can be used in the bottle basket depending on the
type or size of the bottle. Also, the number of the support bars to be mounted
would change depending on the number of bottles.
.
Place the support bars on the
bottom level of the support rails.
Up to 8 pcs depending on the size
of the bottle. Then position the
support bars (2 pcs each) at the
recesses of the template running
from the front to the rear.
Take one screw with one washer
each and mount the support bars.
Only slightly tighten the screws, in
order to be still able to shift the
support bars.
Then withdraw other support bars
and insert them into the upper
support rail.
Max. 10 pcs and position them
again on the recesses from the
front to the rear
It is necessary to always make
sure, that the bottle mouths
always stand over the recesses of
the template.
Attention: First further tighten the
screws as soon as the position of
the support bars exactly matches
the recesses on the template and
the bottle mouths.
If it matches you can tighten the
screws on the support bars.
Page 15

Only slightly tighten the support bars so that it is possible to exactly position the
bottles.
For milk bottles of 1.0 l. you only need the support bars from the front to the
rear, since the milk bottles of 1.0 l the space from the front to the rear. the
space from the front to the rear.
When using a cordless screwdriver, it
is recommended, not to use the
maximum torque output of the
cordless screwdriver.
As soon as the bottom level of the
bottle basket is assembled, you can
assemble the upper level of the bottle
basket.
First mount the support rails, as for
the bottom level.
Here too, make sure that the support
rails need to be mounted at the same
height and the lateral support rails
need to be mounted by one hole to
the bottom on the basket frame.
Then place the support bars from the
left to the right as well as from the
front to the rear on the support rails.
When inserting the bottles into the
upper level, always make sure that
they need to stand up straight or
slightly inclined to the left in the bottle
basket.
Page 16

When placing the milk bottles of 1.0 l into the machine, always first put the rear
bottle into the basket. Then put the other 4 bottles in the row.
Page 1