FLO-DYNAMICS TTCF-9B Programming manual

TTCF-9B
Variable High Flow Heated
Hydraulic Component Flusher
40201507
QUICK START
INSTRUCTIONS
Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 Page 1of 4
OPERATION
SAFETY RECOMMENDATIONS
This machine uses hot hydraulic fluid under pressure. Check the security of all hoses and connections before operation.
Only use the same hydraulic fluid as used in the hydraulic system being flushed. DO NOT use mineral spirits, solvents, or any other volatile
liquid.
Always wear safety glasses, protective gloves, and proper clothing when operating the flusher.
If hydraulic fluid gets in your eyes or on your skin, rinse with water immediately and seek medical attention if needed.
WARNING: Improper use of this machine can result in burns and other serious injuries. Always wear eye protection and protective clothing
and follow instructions to prevent potential injury.
FLUSH PROCEDURE
Fill the tank with 10 gallons of hydraulic fluid or until fluid
level is halfway in sight glass.
WARNING: DO NOT OVERFILL or run with fluid level
higher than halfway in sight glass.
CAUTION: To prevent hydraulic fluid from overflowing
during a flush cycle or when air purging, do not run with
fluid higher than showing over halfway on the sightglass.
Plug the machine into a 20A grounded circuit without
anything else plugged in or being used on the circuit. Ifa
dedicated 20A circuit is not available, use two separate and
dedicated 15A outlets.
Connect the flusher to 100-125 PSI shop air.
Move the reverser valve to the bypass (middle) position.
CAUTION: Make sure the reverser valve is in the
neutral/bypass position prior to preheating.
PRIOR TO STARTING PREHEAT
oSecure fill cap
oSecure filter screen
oCheck fluid level
oCheck all connections
oEnsure the reverser valve is in the bypass
(middle) position
Turn the Heater and Pump ON to begin heating the flusher
while connecting the services hoses to the component or
system being flushed.

TTCF-9B
Variable High Flow Heated
Hydraulic Component Flusher
40201507
QUICK START
INSTRUCTIONS
Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 Page 2of 4
Connect the red banded service hose to the component or
cooler Outlet line and the black service hose to the Inlet
line of component or cooling system.
Once the unit reaches 135-140 degrees perform
component or cooling system Initial Purge using the
following steps:
NOTE: To extend life of the flush tank fluid, it’s always
good to purge existing dirty fluid from component or
cooling system prior to flushing. Follow initial purge
procedure below.
INITIAL PURGE PRIOR TO FLUSHING
oTurn the motor/pump OFF.
oRemove the top half of the filter housing and
place into a waste bucket/container.
oMove the reverser valve toward the red banded
hose.
CAUTION: When purging, the fluid will be HOT with a
high flow rate! Wear protective gloves, clothing and
safety glasses and ensure top half of filter housing is
held into waste container being used.
oTurn the pump ON and purge approximately 1-2
quarts of fluid or until cleaner fluid is observed.
oTurn motor/pump OFF.
Clean the screen filter if needed and reassemble the filter
housing.
SETTING UP A FLUSH
With component or cooling system connected and initially
flushed move the reverser valve toward the red banded
hose connected to the component or cooler system outlet.
Select Air Agitation flush pattern by pressing the Air Agitate
button.
•Red – Off, no air agitation
•Green – Low, single air pulse for low flow system
•Blue – High, two air pulses for high flow systems
NOTE: Air pulsing does not start until 1:30 minutes
into flushing
Prior to starting flush:
oSecure fill cap
oSecure filter screen
oCheck fluid level
oCheck all connections
Turn motor/pump and heater ON to begin flushing.
Suggested to flush initially for 15 minutes.

TTCF-9B
Variable High Flow Heated
Hydraulic Component Flusher
40201507
QUICK START
INSTRUCTIONS
Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 Page 3of 4
When Initial 15 Minute Flush isCompleted
Turn the pump OFF.
Press the manual air purge button to clear out the lines.
NOTE: Prior to removing the top portion of the screen
filter housing, always use themanual air purge button
to clear out the component or cooler system and
service hoses.
Remove the top half of the filter housing, note any debris
on the filter screen, clean the screen, and reassemble the
filter housing.
Continue flushing,switching the flow direction between
each flush using the reverser valve until there is no debris
on the filter screen after flushing.
Depending on debris collected on filter screen after a flush
it is suggested each flush be 30-60 minutes until
cleanliness is achieved.
After system cleanliness is achieved and to disconnect
flusher from system cleaned perform the following:
Use the manual air purge button to clean out the cooling
system and service lines with the reverser valve in either
flow direction, then place in bypass (middle) position.
Remove the service hoses from the system being cleaned
and install service line plugs.
Clean the filter screen and reassemble for the next
cleaning.
Unplug the flusher and disconnect shop air.

TTCF-9B
Variable High Flow Heated
Hydraulic Component Flusher
40201507
QUICK START
INSTRUCTIONS
Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 Page 4of 4
ADDITIONAL FUNCTIONS
FILL THE TANK
Remove the fill cap and add enough hydraulic fluid to bring
the level to the middle of the sight glass.
CAUTION: To prevent hydraulic fluid from overflowing
during a flush cycle or when air purging, do not run with
fluid higher than showing over halfway on the sightglass.
Replace the fill cap when full level is reached.
DRAIN THE TANK USING THE MOTOR / PUMP
CAUTION: To prevent burns, only drain the system
when fluid is below 100 degrees.
Ensure the heater is OFF.
Connect the drain hose adapter to the red banded service
hose and place into a suitable waste container.
Move the reverser valve toward the red banded hose.
CAUTION: Fluid will drain at a high flow rate.
Turn the motor/pump ON and drain into waste container
until the unit stops flowing.
Turn the motor/pump OFF.
NOTE: After draining, there is still approximately one gallon
remaining in the tank. To completely drain, see “Completely
Drain the Tank for Fluid Type Change” procedure below.
COMPLETELY DRAIN THE TANK FOR FLUID TYPE CHANGE
Perform “Drain the Tank Using Motor/Pump” procedure
above.
Remove pump inlet hose pictured.
Place hose in a suitable waste container to gravity drain
remaining fluid in tank.
Replace inlet hose after draining.