Ebmpapst ACi 4400 HHU-511 User manual

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Operatingmanual
ACi 4400 HHU-511
Producttype,manufacturingdate(calendarweek/year ofconstruction)
andif required,conformity markcanbefoundonthenameplateon the
product.
Pleaseprovideus withthecontents ofthenameplatewhenmaking
enquiriesaboutthe product.
ebm-papst St.GeorgenGmbH&Co.KG
Hermann-Papst-Straße1
D-78112St.Georgen
Phone: [phone]
Fax: [phone]
[e-mail]
www.ebmpapst.com
Asper: 27.09.2016
Version:00
Article number: 9203509511
Original operating manual
INDEX
1SAFETYREGULATIONSAND INFORMATION2
2INTENDEDUSE4
3TECHNICAL DATA4
4CONNECTIONAND COMMISSIONING5
5FAULTS, POSSIBLECAUSES AND REMEDIES7
6COMPLIANCE7

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1SAFETYREGULATIONSAND INFORMATION
Read the operatingmanual carefullybeforecommencing work at the
product.Payattentiontothe followingwarnings toavoid riskto
persons ormalfunctioning.
Thisoperating manualisan integral part of the product.
Inthe event ofresaleorchange ofownership theoperating manual
must accompanytheproduct.Thisoperatingmanualmaybecopied
and provided as informationonpotentialrisks and their avoidance.
Hazardclassificationofwarning notices
Thefollowing risk ratingsareusedin thisoperatingmanual todenote
potential risksituations and important safety instructions:
DANGER
This isapotentiallydangeroussituation
and warns ofan impendinghealthrisk
or risk offatal injuryif this warningis
not observed.Observethis warning.
WARNING
The dangeroussituationcan occurand
can resultin majororfatal injuriesif the
warningis not observed.Work with
extremecare.
CAUTION
The dangeroussituationcan occurand
can resultin minor injuries ordamage
topropertyifthewarningis not
observed.
NOTE
Apotentially dangerous situationcan
occur andresultsin damageto
propertyifnotavoided.
Qualificationofpersonnel
Onlyskilledelectricians are permitted toinstalltheproduct,tocarry out
the testrunandtowork at theelectricalunit.
Onlyinstructedand authorized skilled personnel arepermittedto
transport,unpack,operateand servicethe product.
Basicsafetyregulations
Safetyrisksrelated tothe productmust bereassessed after installing
in thefinaldevice.
Theoperatingmanual was developedin accordancewithEuropean
marketrequirements and mayneedadapting tothemarket
requirements ofthe countryin question.
When working attheproduct, observethe following:
ØDonotmakeany changestotheproduct.
WARNING
Impermissiblehighload
ØStop theproduct immediatelyafter
impermissible loading (e.g.impact,
heat, overvoltage).
Electricalvoltageand current
DANGER
Electricalvoltage
Regularlycheckthe electrical
equipment of the product.
ØEliminateimmediatelyloose
connectionsand defectivecables.
CAUTION
Intheeventofafault, theproduct is
energized.
Producthasbasicinsulation.
ØDonottouchtheproduct after
installing.
Safetyand protectivefunctions
DANGER
Missingsafetydevice and faulty
protective equipment.
Withoutprotectiveequipmentsevere
injuriescan occur, e.g. by taking hold of
therotating equipment.
ØOperatethe product withprotection
guardsonly.
Electromagneticradiation
Electromagneticcompatibility(EMC)mayaffectthesystemintegration
oftheproductduetointeraction.
ØEnsure the electromagneticcompatibility oftheentiresystem.
Movingparts
DANGER
Self-startingproduct
Ifvoltageis applied,the motor
automaticallyrestarts afteramains
failure orwhenblocking has been
eliminated.
ØDonotstand in the danger zone of
theproduct.
ØSwitchoff the mains voltage when
working onthe productand secure
against switchingon again.
DANGER
Rotatingimpeller
Contactwiththeimpellermay result in
injuries.Longhair,loose-fitting
garmentsand jewellerycanbe caught
andpulled intotheproduct. Riskof
injury.
ØBeforestarting theproduct,ensure
that itissecurelyfixedand thatthe
guardsare inplace.
ØDonot wearloose-fittinggarments
orjewellerywhen working on
movingparts.
ØProtect longhair bywearingahair
net.
CAUTION
Highrisk offirespreading
Can causefire tospread.
ØNever directthe airflow
(intake/exhaustside) atapotential
sourceoffire.
Hotsurface

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CAUTION
Hightemperatureatmotorhousing.
Risk ofburns
ØProvideadequateprotection against
accidental contact.
Transport
Only transporttheproduct inits original packaging.Secureduring
transport.
The vibration values,temperatureandclimaterangesshouldnotbe
exceeded duringtransport.
Storage
Storethe product inadryandclean environment thatiswellprotected.
Ensurethatthe storagetemperature is adhered to,see Chapter3,
Technical Data.Iftheproduct is not operatedforalonger periodof
time, werecommend runningitforapprox. 15minutesannually to
movethemotorbearings.
Cleaning
NOTE
Productdamagedduringcleaning
ØDonotcleanthe product usinga
waterjetorpressurewasher. Do
not put anypressureon therotor.
Donot usecleaningagents
containingacids,causticsolutions
orsolvents.
Disposal
Whendisposingofthe product, observeall requirements and
regulationsthatare relevant inyourcountry.

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2INTENDEDUSE
The productisdesignedexclusivelyas abuilt-indevicefor conveying
airaccording tothe technicaldata.
Every usethat isnotinaccordancewiththe intendedpurpose, is
regarded asmisuseoftheproduct.
On-siteinstallationsmustcomply withthemechanical,thermaland
serviceliferequirements, see Chapter 3, TechnicalData.
Intendeduseincludes:
-Operating the productwithall protectiveequipment
-Donotputthe productintooperationbefore ithasbeeninstalledin
the customer's application
-Observation oftheoperating manual
Use for other thantheintendedpurpose
Using theproductforthe purposesmentionedbelowis prohibitedand
canbe dangerous:
-Conveyanceofair thatcontainsabrasiveparticles.
-Conveyanceofair that has ahighlycorrosiveeffect.
-Conveyanceofair that has ahigh dust load, e.g.vacuuming
sawdust.
-Conveyanceofinflammablegases/particles.
-Contact withmaterialsthat can damagetheproduct, e.g. acids,
caustic solutions,solvents.
-Exposuretoradiationthatcan damage productcomponents,e.g.
strongUVrays orthermalradiation.
-Operating during external vibration.
-Operating the productclosetoinflammable materials or
components.
-Operating the productinan explosiveatmosphere
-Useoftheprouctas asafety componentor forperforming safety-
relevantfunctions.
-Operating in medicaldevices withlife-sustainingor life-saving
functionif notvalidatedtogether withebm-papst.
-Operating in non-stationarysystems, e.g.railwayvehicles, aircraft
and spacecraft if notvalidated togetherwithebm-papst.
-Operating withfullyor partiallydismantledor manipulatedprotective
equipment.
-Operating the productunderconditionsother than thosementioned
in the technicaldata.
-Furthermore, all fieldsofapplicationnotmentionedunderintended
use.
An insituassessment must be conducted ofthe heatingbehavior
(appropriateand inappropriateoperation), theprotectionagainst
contact, electrical shocks,impact of foreign objectsorwaterand the
usage ataltitudeshigherthan2000meters.
Contactebm-papst if youhavespecificqueries regarding theproduct.
3TECHNICAL DATA
Drawing, see annex
Technical description
Airflowdirection Airoutletoverstruts
Rotatingdirection looking
at rotor Clockwise
Frequency 50 Hz/ 60 Hz
Nominal voltage 100 V-240 V
Current consumption 70 mA 32mA
Powerconsumption 4,4W 4,4W
Speed 3.3001/min 3.300 1/min
Max. free-air flow 175,0m3/h
Mass 0,275kg
Protectionclass built-infan
Max. torquewhen
mounted across both
mounting flanges
Wire outletcorner: 50 Ncm
Remainingcorners:80Ncm
Screwsize ISO4762-M4degreased, withoutan additionalbraceand
without washer
The product is for theusein open and unsheltered areas. Direct
exposure towater aswell assaline ambientconditionsare allowed
providedthat thisdoesnotpreventthenormaloperation.
Pollutiondegree3(accordingDIN EN 60664-1)
It occursconductivepollution ordrynon-conductivepollutionwhich
becomes conductiveduetocondensation.
Ambientconditions
Permittedambient
temperature
Transportand storage
Operation
-40 °C...80 °C -40 °C...75°C
Vibrationand shockload
The mechanicalVibrationandShockdataforthe productis available.
If theoperationoftheproductshould takeplaceinasinusoidal
vibrationcontaining environmentorfixing the product on sinusoidal
vibratingsurface,pleasecontact ourtechnicalsupport.
Donotoperateyour product intheresonancerange.

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4CONNECTIONANDCOMMISSIONING
Connectmechanical parts
CAUTION
Risk ofcutting/squashingwhen
removingtheproductfromthe
packaging andduringmounting.
Graspthehousingand liftthe product
carefullyout ofthepackaging.Avoid
impact.
ØWearsafety bootsand cut-resistant
gloves.
NOTE
Risk ofdamagetoelectronic
components.
ØUseESDprotectiveequipmentwhen
mounting.
Connectelectrical parts
Connect tothemains afterinstallation.
DANGER
Do nottouch.Risk offatal injury
fromelectricalcurrent.
ØEnsurethatthe electricallines are
de-energized.
ØSecuretheoperating voltage against
switchingon again.
ØNever workon partsthat are
energized. Onlyallowskilled
electricians towork ontheproduct.
DANGER
Compliance with theelectrical
installationregulations
ØObservethe connectionregulations
that arevalidin your country.(e.g.
fusing, GFCI)
CAUTION
Electricalvoltage
Theproductisabuilt-in
componentand has no switchfor
disconnectingpower.
ØOnly connect the productto
currentcircuits thatcanbe
switchedoff byaswitch(allpoles
disconnected).Whenworkingon
theproduct,secure the
system/machinein whichthe
productisinstalled against
switchingon again.
NOTE
Electromagneticcompatibility(EMC)mayaffectthesystemintegration
oftheproductdue tointeraction.
ØEnsure the electromagnetic compatibility oftheentiresystem.
GroundfaultinterrupterGFI
DANGER
Electrical voltage
ØAs additionalprotection we
recommendtheinstallationofa
RCD(residual current protective
device), whichis adequatefor
product,usage andapplication.
ØIf itispossibletotouchthe fan
directly/ indirectly,the installation
mustbe protected byagrounding
contact and thesupply voltageof
the fanbyaresidual current device
(RCD / FI).

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Voltagecontrol
Speed control via the supply voltageis
not possible.Speedcontrol via PWMof
the supplyvoltageis not permitted.
Requirements:
-Before connectingthe product, ensure thatthesupply voltage
correspondswiththe productvoltage.
-Check whetherthedataonthenameplatecorrespondswiththe
interfacedata.
Onlyusecablesthat aredesigned for
the currenton thenameplateand the
correspondingambientconditions.
Ensure thattheelectricalinterfacedata
is adequatelyprotected(mechanical).
Findadditional informationin drawing orlabel.
Wire Color Operation
Checkconnections
NOTE
ACmaxx-and ACi-fans arebuilt-inproducts andmust not beearthed.
Connectproduct
Check theproductfor visible damageandthe operability ofprotective
equipmentbefore switchingon.
If damageisvisible, donotstarttheproduct.
1 black N
2 brown L

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5FAULTS,POSSIBLECAUSESAND REMEDIES
Replaceyour productbyanewone, do not repair it.
DANGER
Electricalvoltageat motor
ØWaitfiveminutesafter thevoltage
(all poles)has been switched off
before openingthe product.
Fault
/
Error
Possiblecause
Possibleremedial
action
Motor is not
rotating Mechanical blocking Switchoff,de-energize and eliminate
mechanical blocking.
Mains voltage fault Check mainsvoltage,
re-connect voltage
supply.
Connectionfaulty Rectifyconnection,see
pin connection.
Motoristoo hot Allowmotor tocool/
identify causeof fault.
Motorwinding
interrupted Exchange product.
Ambient
temperature too
high
Reduceambient
temperature if possible.
Impeller out of
true Unbalanceof rotatingparts Clean product ifstill unbalanced after
cleaning,exchange
product.
Incaseoffurther faults,contact ebm-
papst.
Technical safetyinspection
Whatrequireschecking?
Howto
check?
Frequency
Protectionagainstaccidental
contact/ protectiveclothing Visual inspection min.1/2 yearly
Check productfor damage Visual
inspection min.1/2 yearly
Fixationof product Visual
inspection min.1/2 yearly
Fixationof wires Visual
inspection min.1/2 yearly
Insulation of wires Visual
inspection min.1/2 yearly
Check impellerfor
wear/sediments/corrosion Visual inspection min.1/2 yearly
6COMPLIANCE
The productbearsthe CEmark.
The CEmarkis affixedtoadequatelysized nameplates.
Within the meaningoftheEMCGuideline2014/30/EUthisdocument is
intendedas:
-Mounting instructions/operating manualas per Art. 18,Paragraph
(1)Installationinstructionsas per Art. 4
-Operating manualasperArt. 9, Paragraph (3)
-Instructionsfor use/operatingmanualasperArt. 18,Paragraph(3)
-Maintenanceinstructions as per Art.4;Art. 18,Paragraph(1)
UsagerestrictionsforresidentialareasasperArt.18,Paragraph (2)
Accompanyingdocuments asper Art. 17,Paragraph (1)
Within the meaningofDirective2014/35/EU-electrical equipment
designedfor usewithin certain voltage limits –this document is
intendedas:
-Instructionsfor use/operatingmanualasperArt. 6, Paragraph (7);
Art.8Paragraph (4)
Within the meaningoftheDirective2006/42/EUMachineGuideline,
thisdocumentisintendedas
-Mounting instructions asperArt. 13, Paragraph1b
The productbearsthe EACmark.
Theinformation inthisdocumentandin theproduct data sheet
applies tomounting, installation, operation, use and maintenance.

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